CN101235584B - Jean topical finish injecting type damping device - Google Patents
Jean topical finish injecting type damping device Download PDFInfo
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- CN101235584B CN101235584B CN2008100146629A CN200810014662A CN101235584B CN 101235584 B CN101235584 B CN 101235584B CN 2008100146629 A CN2008100146629 A CN 2008100146629A CN 200810014662 A CN200810014662 A CN 200810014662A CN 101235584 B CN101235584 B CN 101235584B
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Abstract
The invention relates to a post finishing jet type wetting device for denim, which is provided with a water tank and is characterized in that a diving pump is arranged in the water tank, a water outlet of the diving pump is communicated with a jet tube through a stainless pipe and an adjustable flexible pipe, a pressure gauge is installed on the stainless pipe, a line of jet orifices are arranged on the jet tube, two hydraulic cylinders are respectively arranged on two ends of the jet tube, the hydraulic cylinders are respectively installed on supporting stands on the two sides of the water tank, liquid input ports are respectively communicated with liquid output ports of hydraulic pumps through the pipe, props are respectively installed on two sides of the water tank close to the left side in parallel, a cloth guiding roller is arranged on the middle portion between the two props, another cloth guiding roller is also arranged on the upper portion between the two props, and an output terminal of a frequency-converter is connected with an input terminal of the diving pump through a cable. The wetting device of the invention can wet the cloth surface completely, a large amount of useless water is not carried, the frequency for changing clear water is reduced, the water using amount is lowered, dyestuff and slurry which are brought away are very little, and a large amount of drying energy is saved.
Description
Technical field
The present invention relates to a kind of jean topical finish injecting type damping device.
Background technology
Denim is textile expensive goods, and a big shortcoming of textile product is exactly that washing shrinkage is big.Therefore denim must carry out preshrunk and handles being used for the clothes first being processed, wherein important step is exactly the wetting operations of many rolls, many roller-types damping device that this operation is used has a big tank, interior dress clear water and a plurality of roll, during this procedure of denim process, fully in the immersion water, and denim is carried out repeatedly roll compacting with roll, absorb moisture through roll compacting repeatedly, yet it is unnecessary on the cloth cover after fully absorbing moisture the moisture of 80%-85% being arranged, and does not play wetting action, these moisture are carried to drying procedure by cloth cover, have increased the oven dry energy consumption greatly.The jean facing material of processing in this operation has carried out indigo dyeing and starching before this to be handled, so in the process that is squeezed and permeates, dyestuff and slurry constantly break away from denim fabric and are blended in the clear water, along with putting off of process time, the content of dyestuff and slurry is more and more higher in the water, and the water osmotic effect of cloth also worse and worse.At present, the means to save the situation of producer is that the solution that contains dyestuff and slurry in the tank is constantly bled off, and replenishes with clear water again, and this all causes very big waste aspect the man power and material.
Summary of the invention
The purpose of this invention is to provide a kind of jean topical finish injecting type damping device, it can overcome the above-mentioned shortcoming of prior art.
A kind of jean topical finish injecting type damping device, one tank is arranged, this tank has water inlet pipe and outlet pipe, it is characterized in that in this tank immersible pump being arranged, the delivery port of this immersible pump is communicated with jet pipe by stainless steel pipes and scalable flexible pipe, a Pressure gauge is installed on this stainless steel pipes top, one row's spray orifice is arranged on this jet pipe, a hydraulic cylinder is equipped with at these jet pipe two ends respectively, this hydraulic cylinder is contained in respectively on the support of tank both sides, the liquid inlet of this hydraulic cylinder is communicated with by pipeline with the liquid outlet of hydraulic pump respectively, the tank both sides keep left and distinguish mounting column abreast, between the middle part of this two pillar fabric guide roll are housed, and between the top of this two pillar fabric guide roll are housed, the lead-out terminal of one frequency converter is connected by cable with the input terminal of immersible pump, and this cable passes the tank right ports.
It is thoroughly wetting that the shower that the present invention produces can make cloth cover obtain, but do not make cloth cover carry too much moisture content; So shower also seldom passes cloth cover and drops in the tank, dyestuff that is pulled away and slurry also are few, have significantly reduced the number of times of changing clear water, have reduced water consumption; The present invention makes cloth cover only drenched in the process of being sprayed by water, does not carry a large amount of useless moisture as many rolls are wetting, thereby has saved a large amount of oven dry energy.
Description of drawings
Accompanying drawing 1 is a structural representation of the present invention.
Accompanying drawing 2 is the structural representation of its jet pipe.
The specific embodiment
The present invention has a tank 2, this tank 2 has water inlet pipe 1 and outlet pipe 4, it is characterized in that in this tank 2 immersible pump 3 being arranged, the delivery port of this immersible pump 3 is communicated with jet pipe 14 by stainless steel pipes 18 and scalable flexible pipe 11, a Pressure gauge 10 is installed on these stainless steel pipes 18 tops, one row's spray orifice 19 is arranged on this jet pipe 14, a hydraulic cylinder 13 is equipped with at these jet pipe 14 two ends respectively, this hydraulic cylinder 13 is contained in respectively on the support 12 of tank 2 both sides, the liquid inlet of this hydraulic cylinder 13 is communicated with by pipeline 9 with hydraulic pump 8 liquid outlets respectively, tank 2 both sides keep left and distinguish mounting column 16 abreast, fabric guide roll 17 is housed between the middle part of this two pillar 16, the lead-out terminal of fabric guide roll 15, one frequency converters 7 and the input terminal of immersible pump 3 are housed between the top of this two pillar 16 are connected by cable 6, this cable 6 passes tank 2 right ports 5.In the right ports 5 sealing ring is arranged, in case leak of liquid takes place when passing tank 2 cable 6.
Described jet pipe 14 is stainless steel tubes of circular section external diameter φ=32mm, a wall thickness 2mm, this tube-surface axially parallel bores the spray orifice 19 of round footpath 0.8mm, spacing 1.5mm, the length of jet pipe 14 is decided on the width of tank 2, and each short 2cm gets final product than tank 2 both sides sidewalls.Immersible pump 3 adopts all steel product, and model is CR2-110, and power is 2kW, and manufacturer is Glan husband water pump works, Long Wan Shachen City, Wenzhou
Use when of the present invention, inject water from water inlet pipe 1 to tank 2 earlier, make water not have immersible pump 3, make denim walk around the right surface of the left surface of the lower surface of fabric guide roll 17, jet pipe 14, fabric guide roll 15 successively then.After machining, make the spray orifice 19 of jet pipe 14 aim at cloth covers, so that it is vertical with cloth cover to eject water column.Like this, water column has enough pressure penetration cloth covers, again because of superfine from the water column of spray orifice 19 ejections, therefore total water consumption is very little in the unit interval, and the water that ejects from jet pipe 14 absorbs by cloth cover more than 95%, penetrates cloth cover and drops on the minimum part that water in the tank 1 only accounts for Total Water.Therefore, the dyestuff of cloth cover and slurry seldom separate influences water quality.In use, the distance that should make immersible pump 3 delivery ports and the water surface all the time is greater than 40cm, to guarantee that immersible pump 3 can operate as normal.
In the running of denim, jet pipe 14 and cloth cover are close to, and utilize the pressure of 14 pairs of cowboy's cloth covers of jet pipe and the expulsion pressure of water column, and water fully is penetrated in the cloth cover.The pressure of 14 pairs of cowboy's cloth covers of jet pipe is keys, requirement to this pressure is when jet pipe 14 is pressed to cloth cover, cloth cover is by stretching, the full texture of cloth cover obtains bigger expansion, and making has a bigger slit between the filling yarn, and the water column of injection can enter into the slit smoothly and go, the size in these slits is 0.02-0.1mm, resistance when making water jets under high pressure pass through cloth cover greatly reduces, and can produce capillary effect, promotes the absorption of moisture.It is fully wetting that above-mentioned cloth cover is subjected to, this just requires the pressure of 14 pairs of cloth covers of jet pipe strict impartial, promptly requires the pressure of jet pipe 14 and cloth cover contact site to equate everywhere, if do not reach this requirement, then the wetted degree of cloth cover is unequal, causes moisture absorption face inhomogeneous.Because jet pipe 14 has spray orifice 19 at a sidetracking of pressing close to cloth cover, spray orifice 19 diameter phi=0.8mm, this just makes the counter-bending ability drop of jet pipe 14.Actual production shows that during injection, jet pipe 14 middle bent are understood Chan Sheng Bend degree, and the stretching degree of middle part cloth cover is significantly less than two ends, and the space between yarn dwindles, thereby influences wetting effect.In addition, the adjusting of the pressure of 14 pairs of cloth covers of jet pipe mainly is to regulate the degree that 14 pairs of cloth covers of jet pipe are close to.
The pressure of shower is 0.1 to 0.4Mpa, and the regulating step of this pressure is as follows; The frequency of regulating frequency converter 7 is 10Hz, start motor, observe the expulsion pressure situation of jet pipe 14, and observe the indication of Pressure gauge 10, if find that pressure is too small, it is unable that it shows as water column, be difficult to pass cowboy's cloth cover, progressively transfer the operating frequency of big frequency converter 7 then, spraying up to water column has enough pressure to pass cowboy's cloth cover, the back side that shows as denim has water droplet to occur, and at this moment writes down the frequency number of frequency converter 7.On cowboy's cloth cover, downcut one as the test sample book cloth specimen, deliver lab analysis.Said process carries out repeatedly, shows up to test result, and cowboy's cloth specimen is soaked into fully, and frequency number at this moment and Pressure gauge 10 indicated numbers are exactly the standard production technological parameter.The used frequency converter of the present invention 7 is a MIT for S500 series-be simple and easy to use type, original producton location.
A large amount of experiment showed, that the present invention has replaced traditional many roller-types infiltration apparatus after, anti-effect of shrinking is better than the effect of this device.
Water in the tank 2 constantly consumes in jet pipe 14 courses of injection, relies on water inlet pipe 1 constantly to intake and is replenished, and regulates water inlet pipe 1, and water level is remained on the stable water level.Because the water that ejects from jet pipe 14 is absorbed by cloth cover more than 95%, penetrate cloth cover and drop on the minimum part that water in the tank 2 only accounts for Total Water.Therefore, the dyestuff of cloth cover and slurry seldom separate influences water quality.But the part that falls has still been polluted the running water in the tank 2.When water quality obviously becomes muddy and becomes blue, should stop to produce, bleed off waste water.
Claims (1)
1. jean topical finish injecting type damping device, one tank (2) is arranged, this tank (2) has water inlet pipe (1) and outlet pipe (4), it is characterized in that immersible pump (3) is arranged in this tank (2), the delivery port of this immersible pump (3) is communicated with jet pipe (14) by stainless steel pipes (18) and scalable flexible pipe (11), a Pressure gauge (10) is installed on this stainless steel pipes (18) top, one row's spray orifice (19) is arranged on this jet pipe (14), a hydraulic cylinder (13) is equipped with at this jet pipe (14) two ends respectively, this hydraulic cylinder (13) is contained in respectively on the support (12) of tank (2) both sides, the liquid inlet of this hydraulic cylinder (13) respectively and the liquid outlet of hydraulic pump (8) be communicated with by pipeline (9), tank (2) both sides keep left and distinguish mounting column (16) abreast, fabric guide roll (17) is housed between the middle part this two pillar 16), fabric guide roll (15) is housed between the top of this two pillar (16), the input terminal of the lead-out terminal of one frequency converter (7) and immersible pump (3) is connected by cable (6), and this cable (6) passes tank (2) right ports (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008100146629A CN101235584B (en) | 2008-02-23 | 2008-02-23 | Jean topical finish injecting type damping device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008100146629A CN101235584B (en) | 2008-02-23 | 2008-02-23 | Jean topical finish injecting type damping device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101235584A CN101235584A (en) | 2008-08-06 |
| CN101235584B true CN101235584B (en) | 2010-10-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2008100146629A Expired - Fee Related CN101235584B (en) | 2008-02-23 | 2008-02-23 | Jean topical finish injecting type damping device |
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| CN (1) | CN101235584B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102619041A (en) * | 2012-04-25 | 2012-08-01 | 广东省均安牛仔服装研究院 | Intelligent spray-dyeing system of horizontal water washing machine |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102535060B (en) * | 2010-12-16 | 2013-12-11 | 中原工学院 | Oblique rod type clothes nano-spray post-treatment device and spray post-treatment process |
| CN102535061B (en) * | 2010-12-21 | 2013-12-11 | 中原工学院 | One-man operated nanometer spray post-processing device for clothes and spray post-processing process |
| CN114075726B (en) * | 2021-10-11 | 2024-02-06 | 武汉纺织大学 | Turnover cooling box and use method thereof |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1556271A (en) * | 2004-01-07 | 2004-12-22 | 天津工业大学 | Method and device of high pressure water flow treating machine woven fabric |
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2008
- 2008-02-23 CN CN2008100146629A patent/CN101235584B/en not_active Expired - Fee Related
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1556271A (en) * | 2004-01-07 | 2004-12-22 | 天津工业大学 | Method and device of high pressure water flow treating machine woven fabric |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102619041A (en) * | 2012-04-25 | 2012-08-01 | 广东省均安牛仔服装研究院 | Intelligent spray-dyeing system of horizontal water washing machine |
| CN102619041B (en) * | 2012-04-25 | 2015-04-15 | 广东省均安牛仔服装研究院 | Intelligent spray-dyeing system of horizontal water washing machine |
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| CN101235584A (en) | 2008-08-06 |
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Granted publication date: 20101027 Termination date: 20130223 |