CN204278530U - Full-automatic lock seaming machine - Google Patents
Full-automatic lock seaming machine Download PDFInfo
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- CN204278530U CN204278530U CN201420762816.3U CN201420762816U CN204278530U CN 204278530 U CN204278530 U CN 204278530U CN 201420762816 U CN201420762816 U CN 201420762816U CN 204278530 U CN204278530 U CN 204278530U
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Abstract
The utility model relates to a kind of full-automatic lock seaming machine, and its structure includes composite structure, riveting mechanism, and controls the automatic controls of described composite structure and riveting mechanism.The utility model is by arranging composite structure by aluminium lid with mould lid and carry out accurately and fast automatically compound, and the aluminium-plastic combined cover that compound is good is delivered to riveting mechanism carry out riveted fast and accurately, then aluminium-plastic cap good for riveted is carried out packing via the tape transport of automatic counting mechanism to automatic subpackaging device.The utility model riveted accurate positioning, riveted constant pressure, fast, avoid riveting partially and the aluminium-plastic cap damage problem caused because riveting power is excessive, the aluminium-plastic cap steady quality after riveted is homogeneous.Lock seaming machine riveting quality of the present utility model is good, efficiency is high, accuracy rate is high, carry out automation whole-process control by automatic controls to compound, riveted and counting packaging, production quantity can accurate-metering and automatically packing, and avoids the problem that the accuracy rate brought because of manual weighing is lower.
Description
Technical field
The utility model relates to a kind of riveting equipment, specifically a kind of full-automatic lock seaming machine.
Background technology
The riveted of current aluminium-plastic cap adopts mechanical passive riveted mode usually, namely at aluminium lid on the conveyor belt, mould lid compound, directly enter riveted main frame and complete riveting.The accurate rate variance of this riveted mode riveted, conveyer belt bottle cap easy to wear, Ka Gai, when riveted because adopt the mode that directly presses, easily squeeze and hinder aluminium-plastic cap, and frequent generation riveting is inclined, riveted degree of tightness differs, and cause the aluminium-plastic cap after riveted second-rate, production efficiency is lower.
Summary of the invention
The purpose of this utility model is just to provide a kind of full-automatic lock seaming machine, to solve the poor problem of existing lock seaming machine riveting quality.
The utility model is achieved in that a kind of full-automatic lock seaming machine, includes: composite structure, riveting mechanism, and controls the automatic controls of described composite structure and riveting mechanism;
Described composite structure includes: chassis and the complex disc that can rotate on described chassis, described complex disc edge is evenly equipped with some aluminium-plastic cap positioning tooths, and described aluminium-plastic cap positioning tooth is lower large little stepped semi-cylindrical in configuration; Be disposed adjacent aluminium lid track and mould lid track in the side of described complex disc, described aluminium lid track and the described outlet height moulding lid track highly fair with the upper and lower edge of the step edges of described aluminium-plastic cap positioning tooth respectively; Described chassis is provided with the compound that after by compound, aluminium-plastic combined cover pushes on riveting mechanism from complex disc and moves back plate;
Described riveting mechanism includes riveted disk and riveting working head, and described riveted disk is connected with described complex disc, and described riveting working head is arranged on described riveted disk and is connected with described complex disc the upper end of position; Described riveted disk border is evenly equipped with some half-terete riveted positioning tooths; Be provided with the riveted gear of synchronous axial system in the bottom of described riveted disk, be provided with the compound gear of synchronous axial system bottom described complex disc, described riveted gear engages with described compound gear; Described aluminium-plastic cap positioning tooth and described riveted positioning tooth turn to described riveted disk be connected with described complex disc position time to spell composition cylindric, described riveted disk is provided with the riveted that the aluminium-plastic cap after by riveted dials from riveted disk and moves back plate.
Also include automatic counting mechanism, described automatic counting mechanism includes conveyer belt, auto-counter and automatic subpackaging device; One end of described conveyer belt is moved back plate with the riveted of described riveted disk and is connected, and the other end connects with described automatic subpackaging device, and described auto-counter is arranged on the side of described conveyer belt.
Described automatic controls includes:
Be arranged on described aluminium lid track edges, mould lid track edges, the photoelectric sensor of complex disc edge and conveyer belt end;
Be arranged on the temperature sensor on riveting working head;
Be arranged on the velocity sensor on the reducing motor controlling described riveted gear or described compound gear; And
Receive and the controller of action of making a response according to the information that described photoelectric sensor, temperature sensor and velocity sensor send.
Described riveting working head includes spring and riveting head, and described riveting head and aluminium lid inner layer contacts part are the tapering point of rounding off, and described tapering point center is provided with riveted head, are provided with the outer nose circle of solid pressure aluminium lid in the periphery of described tapering point.
The utility model is by arranging composite structure by aluminium lid with mould lid and carry out accurately and fast automatically compound, and the aluminium-plastic combined cover that compound is good is delivered to riveting mechanism carry out riveted fast and accurately, then aluminium-plastic cap good for riveted is carried out packing via the tape transport of automatic counting mechanism to automatic subpackaging device.The utility model riveted accurate positioning, riveted constant pressure, fast, avoid riveting partially and the aluminium-plastic cap damage problem caused because riveting power is excessive, the aluminium-plastic cap steady quality after riveted is homogeneous.Lock seaming machine riveting quality of the present utility model is good, efficiency is high, accuracy rate is high, carry out automation whole-process control by automatic controls to compound, riveted and counting packaging, production quantity can accurate-metering and automatically packing, and avoids the problem that the accuracy rate brought because of manual weighing is lower.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the top view of Fig. 1.
In figure: 1, complex disc, 2, chassis, 3, reducing motor, 4, aluminium-plastic cap positioning tooth, 5, aluminium lid track, 6, mould lid track, 7, compound moves back plate, and 8, riveted disk, 9, riveting working head, 10, riveted positioning tooth, 11, spring, 12, riveting head, 13, conveyer belt, 14, auto-counter, 15, automatic subpackaging device, 16, controller, 17, photoelectric sensor, 18, riveted moves back plate.
Detailed description of the invention
As depicted in figs. 1 and 2, the utility model includes composite structure, riveting mechanism, automatic counting mechanism and automatic controls.
Wherein, composite structure is made up of complex disc 1 and chassis 2, and chassis 2 maintains static, and has minim gap between complex disc 1 and chassis 2, so complex disc 1 can rotate on chassis 2.On complex disc 1 edge, uniform intervals is offered and is equipped with aluminium-plastic cap positioning tooth 4, and this aluminium-plastic cap positioning tooth 4 is lower large little stepped semi-cylindrical in configuration, and lower radius is slightly larger than moulding lid radius, and upper radius is slightly larger than aluminium lid radius.Be disposed adjacent aluminium lid track 5 in the side of complex disc 1 and moulded lid track 6, namely side and the self-feeding collator of complex disc 1 aluminium lid track 5, mould lid track 6 and be close to but be not connected (namely not affecting complex disc 1 to rotate), aluminium lid track 5, mould lid track 6 and be arranged in order left and right in the clockwise direction, aluminium lid track 5, the outlet height moulding lid track 6 are highly fair with the upper and lower edge of the step edges of aluminium-plastic cap positioning tooth 4 respectively.Composite structure front end can be connected with the self-feeding collator of different size.Chassis 2 is provided with aluminium-plastic combined cover after by compound and moves back plate 7 from the compound that complex disc 1 pushes on riveting mechanism.
The opposite side of complex disc 1 is connected with riveted disk 8 part.Complex disc 1 rotates clockwise when working, when the aluminium-plastic cap positioning tooth 4 of complex disc 1 just in time rotate in mould lid track 6 interface time, moulding moulding of lid track 6 end covers under the blowing force impetus of gas, accurately enters rapidly aluminium-plastic cap positioning tooth 4 lower end on complex disc 1.Under the drive of complex disc 1, lid is moulded when just in time moving to aluminium lid track 5 interface in aluminium-plastic cap positioning tooth 4, the aluminium lid of aluminium lid track 5 end is under the blowing force impetus of gas, accurately enter the top of moulding lid in aluminium-plastic cap positioning tooth 4 rapidly, be rotated further aluminium lid in process, mould the accurate compound of lid, when turning to the connecting portion of the other end and riveted disk 8, the compound on chassis 2 will be moved back plate 7 and the aluminium-plastic combined cover that compound is good will be pushed riveting mechanism.This composite structure is accurate, quick to aluminium lid and the compound of moulding lid.
Riveting mechanism includes riveted disk 8 and riveting working head 9, and one end of riveted disk 8 is connected with complex disc 1, and one end is connected with the conveyer belt 13 of automatic counting mechanism, and riveting working head 9 is arranged on riveted disk 8 and is connected with complex disc 1 upper end of position.Riveted disk 8 edge is evenly equipped with some half-terete riveted positioning tooths 10, and its radius is slightly larger than moulding lid radius.
The riveted gear of synchronous axial system is provided with in the bottom of riveted disk 8, the compound gear of synchronous axial system is provided with bottom complex disc 1, riveted gear engages with compound gear, aluminium-plastic cap positioning tooth 4 and riveted positioning tooth 10 turn to riveted disk 8 be connected with complex disc 1 position time spell composition cylindric, namely aluminium-plastic cap positioning tooth 4 and riveted positioning tooth 10 rotate under the drive of the reducing motor 3 of control gear, aluminium-plastic cap positioning tooth 4 and riveted positioning tooth 10 are relative to when becoming cylindric, compound is moved back plate 7 and aluminium-plastic combined cover good for compound is pushed riveted disk 8 by complex disc 1, staking operation is carried out by riveting working head 9 pairs of aluminium-plastic combined covers.
Riveting working head 9 includes spring 11 and riveting head 12, riveting head 12 and aluminium lid inner layer contacts part are the tapering point of rounding off, tapering point center is provided with riveted head, this fully ensure that aluminium-plastic cap riveting quality, avoid damage because riveting causes and because of riveted accurately and the generation of the phenomenon such as not riveting is inclined.Riveting working head 9 operationally, the lower radius of tapering point is slightly less than aluminium lid radius, when riveted disk 8 rotates, riveting working head 9 progressively presses down, fully contact with aluminium lid gradually in the bottom of the process pressed down at tapering point, ensure that the aluminium-plastic combined cover treating riveted is just in time in the center of riveted, prevent the generation of the inclined phenomenon of riveting.Outside the tapering point of riveting head 12, cover has outer nose circle, in the process that riveting working head 9 presses down, while the tapering point design of riveting head 12 ensure that riveting working head 9 and treats riveted aluminium-plastic combined cover position normotopia, the outer nose circle of riveting head 12 takes the lead in being pressed on aluminium lid, bottle cap is fixed, and the top of outer nose circle is spring 11 structural design connected, to ensure the process of riveting weighing wounded of causing because of compression.While after nose circle compression, maintenance no longer presses down bottle cap outside, tapering point continues to press down, and the riveted head being positioned at tapering point center accurately contacts moulds lid riveting post, completes staking operation.Under being rotated further of riveted disk 8, riveting working head 9 gradually lifting leaves the aluminium-plastic cap that riveted is good, and aluminium-plastic cap, in the coupling part of riveted disk 8 with conveyer belt 13, through discharging device, is moved back plate 18 by riveted and releases feeding conveyer belt 13 gradually.This riveting mechanism can realize synchronous feeding, and its riveted registration, not riveting are inclined, has riveted constant pressure, without stress injury and the tight advantage of bottle cap riveted.
Automatic counting mechanism includes conveyer belt 13, auto-counter 14 and automatic subpackaging device 15, and one end and the riveted of riveted disk 8 of conveyer belt 13 move back plate 18 and connect, and the other end connects with automatic subpackaging device 15.Auto-counter 14 is arranged on the side of the end of conveyer belt 13.The aluminium-plastic cap entering conveyer belt 13 counts at conveyer belt 13 end, enters automatic subpackaging device 15 and packs.When counting reaches the packaging quantity of setting, aluminium-plastic cap is changed to next empty package bag by automatic subpackaging device 15 automatically.This automatic counting mechanism can accurate-metering and automatically packing, and avoids the problem that the accuracy rate brought because of manual weighing is lower.
Automatic controls arranges different control device in multiple CCPs of each several part of complete machine, and receives by controller 16 information that these control device send, and action of making a response, to reach the object controlled the overall process of producing.
At aluminium lid track 5 edge, mould lid track 6 edge, complex disc 1 edge and conveyer belt 13 end photoelectric sensor 17 is set.Particularly; at aluminium lid track 5 edge, photoelectric sensor 17 is set with moulding on lid track 6 edge; when aluminium lid track 5 or mould lid track 6 end aluminium lid or mould lid be less than the quantity of setting time; photoelectric sensor 17 feedback information is to the controller 16 of automatic controls, and complete machine is shut down and alarm failure content.Arrange photoelectric sensor 17 at complex disc 1 edge, the aluminium-plastic combined cover height meeting superelevation not having compound good, photoelectric sensor 17 feeds back to the controller 16 of automatic controls, and complete machine is shut down and alarm failure content.Arrange photoelectric sensor 17 at conveyer belt 13 end of automatic counting mechanism, when auto-counter 14 or conveyer belt 13 end break down, photoelectric sensor 17 feedback information is to the controller 16 of automatic controls, and complete machine is shut down and alarm failure content.
Riveting working head 9 is provided with temperature sensor, and when the temperature of riveting working head 9 controls to exceed setting range, information also can feed back to the controller 16 of automatic controls, and complete machine is shut down and alarm failure content.
The reducing motor 3 controlling riveted gear or compound gear is provided with velocity sensor; occur in aluminium-plastic cap positioning tooth 4 Ka Gai etc. cause complex disc 1 not turn or pause slow down time; be set in the controller 16 of the velocity sensor meeting feedback information on reducing motor 3 main shaft to automatic controls; complete machine is shut down and alarm failure content, prevents reducing motor 3 still forced rotating and damaging.
Claims (4)
1. a full-automatic lock seaming machine, is characterized in that, includes: composite structure, riveting mechanism, and controls the automatic controls of described composite structure and riveting mechanism;
Described composite structure includes: chassis and the complex disc that can rotate on described chassis, described complex disc edge is evenly equipped with some aluminium-plastic cap positioning tooths, and described aluminium-plastic cap positioning tooth is lower large little stepped semi-cylindrical in configuration; Be disposed adjacent aluminium lid track and mould lid track in the side of described complex disc, described aluminium lid track and the described outlet height moulding lid track highly fair with the upper and lower edge of the step edges of described aluminium-plastic cap positioning tooth respectively; Described chassis is provided with the compound that after by compound, aluminium-plastic combined cover pushes on riveting mechanism from complex disc and moves back plate;
Described riveting mechanism includes riveted disk and riveting working head, and described riveted disk is connected with described complex disc, and described riveting working head is arranged on described riveted disk and is connected with described complex disc the upper end of position; Described riveted disk border is evenly equipped with some half-terete riveted positioning tooths; Be provided with the riveted gear of synchronous axial system in the bottom of described riveted disk, be provided with the compound gear of synchronous axial system bottom described complex disc, described riveted gear engages with described compound gear; Described aluminium-plastic cap positioning tooth and described riveted positioning tooth turn to described riveted disk be connected with described complex disc position time to spell composition cylindric, described riveted disk is provided with the riveted that the aluminium-plastic cap after by riveted dials from riveted disk and moves back plate.
2. full-automatic lock seaming machine according to claim 1, is characterized in that, also include automatic counting mechanism, and described automatic counting mechanism includes conveyer belt, auto-counter and automatic subpackaging device; One end of described conveyer belt is moved back plate with the riveted of described riveted disk and is connected, and the other end connects with described automatic subpackaging device, and described auto-counter is arranged on the side of described conveyer belt.
3. full-automatic lock seaming machine according to claim 2, is characterized in that, described automatic controls includes:
Be arranged on described aluminium lid track edges, mould lid track edges, the photoelectric sensor of complex disc edge and conveyer belt end;
Be arranged on the temperature sensor on riveting working head;
Be arranged on the velocity sensor on the reducing motor controlling described riveted gear or described compound gear; And
Receive and the controller of action of making a response according to the information that described photoelectric sensor, temperature sensor and velocity sensor send.
4. the full-automatic lock seaming machine according to claim 1,2 or 3, it is characterized in that, described riveting working head includes spring and riveting head, described riveting head and aluminium lid inner layer contacts part are the tapering point of rounding off, described tapering point center is provided with riveted head, is provided with the outer nose circle of solid pressure aluminium lid in the periphery of described tapering point.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420762816.3U CN204278530U (en) | 2014-12-08 | 2014-12-08 | Full-automatic lock seaming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420762816.3U CN204278530U (en) | 2014-12-08 | 2014-12-08 | Full-automatic lock seaming machine |
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| Publication Number | Publication Date |
|---|---|
| CN204278530U true CN204278530U (en) | 2015-04-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420762816.3U Active CN204278530U (en) | 2014-12-08 | 2014-12-08 | Full-automatic lock seaming machine |
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| CN (1) | CN204278530U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109622861A (en) * | 2018-12-24 | 2019-04-16 | 宁波优升车业有限公司 | The connection rivet and riveting set of a kind of brake cable interior lines deck and brake lever |
| CN110539966A (en) * | 2019-09-30 | 2019-12-06 | 宜昌市亚新通用机械制造有限公司 | environment-friendly aluminum-plastic combined cover and preparation method thereof |
-
2014
- 2014-12-08 CN CN201420762816.3U patent/CN204278530U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109622861A (en) * | 2018-12-24 | 2019-04-16 | 宁波优升车业有限公司 | The connection rivet and riveting set of a kind of brake cable interior lines deck and brake lever |
| CN110539966A (en) * | 2019-09-30 | 2019-12-06 | 宜昌市亚新通用机械制造有限公司 | environment-friendly aluminum-plastic combined cover and preparation method thereof |
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