CN204277183U - A kind of welding monitoring system based on electronic weld holder - Google Patents
A kind of welding monitoring system based on electronic weld holder Download PDFInfo
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- CN204277183U CN204277183U CN201420621433.4U CN201420621433U CN204277183U CN 204277183 U CN204277183 U CN 204277183U CN 201420621433 U CN201420621433 U CN 201420621433U CN 204277183 U CN204277183 U CN 204277183U
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- weld holder
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- welding
- electronic weld
- jig
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Abstract
The utility model discloses a kind of welding monitoring system based on electronic weld holder, comprise jig, support column, drive welding equipment along the electronic weld holder of welding region movement from front to back, to the position detection unit that the shift position of electronic weld holder is detected, with the synchronization-moving temperature detection frame of electronic weld holder, the infrared temperature sensor that the welding temperature of welding region between two, current present position place welded part is detected and the switch board be arranged on jig, position detection unit is arranged on electronic weld holder, infrared temperature sensor is arranged on temperature detection frame, welding equipment is arranged on electronic weld holder, and position detection unit and infrared temperature sensor all connect with data processor set in switch board, temperature detection frame is arc support.The utility model structure simple, reasonable in design and use easy and simple to handle, result of use good, can automatically, in real time, exactly monitor the welded condition in each moment in welding process.
Description
Technical field
The utility model relates to a kind of monitoring system, is specifically related to a kind of welding monitoring system based on electronic weld holder.
Background technology
Welding is by heating, pressurization or heating and pressurizes and use, and with or without packing material, make weldment reach a kind of processing method of atom combination, and welding is a kind of processing method M of a separation metalwork being connected to become a non-removable unitary piece of metal.At present, welding procedure has been widely used in daily industrial production, and meanwhile, the welding equipment kind that market occurs also gets more and more, and the service behaviour of welding equipment is also largely increased.
When actual use electric welding machine carries out welding processing process, because the temperature of welding position is higher, thus the assurance of butt welded seam length is more difficult, and technical staff is difficult to accurately understand current welded condition, artificially can only estimate thus there is comparatively big error by experience.Especially more complicated concerning structure and welding quality requires more accurate welding procedure, frequent needs adopt different welding parameters (as welding temperature, weld interval etc.) in different welding positions, thus technical staff needs accurately to understand current welded condition in welding process, comprise welding position, weld interval, welding temperature etc., such ability is disposable completes welding, otherwise need repeatedly repair welding be carried out, not only waste time and energy, welding efficiency is low, and affecting welding quality, weld strength is lower.In addition, for the object to operating personnel's eye protection in welding process, usually all need to adopt electric welding helmet, which further increases the difficulty accurately grasping current welded condition.To sum up, nowadays lack a kind of structure simple, reasonable in design and use easy and simple to handle, that result of use the is good welding monitoring system based on electronic weld holder, can automatically, in real time, exactly monitor the welded condition in each moment in welding process.
Utility model content
Technical problem to be solved in the utility model is for above-mentioned deficiency of the prior art, a kind of welding monitoring system based on electronic weld holder is provided, its structure simple, reasonable in design and use easy and simple to handle, result of use good, can automatically, in real time, exactly monitor the welded condition in each moment in welding process.
For solving the problems of the technologies described above, the technical solution adopted in the utility model is: a kind of welding monitoring system based on electronic weld holder, it is characterized in that: comprise the jig for fixing two welded parts, multiple support column that jig is supported, to be arranged on above jig and to drive welding equipment along the electronic weld holder of the welding region movement from front to back between two welded parts, the shift position of electronic weld holder is carried out to the position detection unit detected in real time, to be arranged on electronic weld holder and with the synchronization-moving temperature detection frame of electronic weld holder, the infrared temperature sensor detected in real time and the switch board be arranged on jig are carried out to the welding temperature of welding region between two, current present position place welded part, weld seam between two described welded parts is straight bead, the front end of described jig is provided with two respectively to the front side stationary fixture that the front end of two described welded parts is fixed, the rear end of described jig is provided with two respectively to the rear side stationary fixture that the rear end of two described welded parts is fixed, described position detection unit is arranged on electronic weld holder, and described infrared temperature sensor is arranged on temperature detection frame, described welding equipment is arranged on electronic weld holder, described electronic weld holder comprises translation frame, be arranged on the slipping mechanism bottom described translation frame and be arranged on jig and drive described translation frame to carry out the translational drive mechanism moved forward and backward, and described translational drive mechanism is in transmission connection by transmission mechanism and described translation frame, described switch board comprises cabinet, is arranged on the electronic circuit board in described cabinet and is laid in the control panel on described cabinet lateral wall, the timing circuit described electronic circuit board being provided with data processor and connecting with data processor, described position detection unit and infrared temperature sensor all connect with data processor, described temperature detection frame is arc support, and the rear end of described arc support is fixed on electronic weld holder, and described infrared temperature sensor is positioned at the front end of described arc support.
Above-mentioned a kind of welding monitoring system based on electronic weld holder, it is characterized in that: described cabinet is provided with temperature alarming unit, described temperature alarming unit connects with data processor.
Above-mentioned a kind of welding monitoring system based on electronic weld holder, is characterized in that: described switch board is positioned at the back side top of jig.
Above-mentioned a kind of welding monitoring system based on electronic weld holder, is characterized in that: described jig is rectangular platform and is provided with above both sides before and after it for the movable moving track of electronic weld holder.
Above-mentioned a kind of welding monitoring system based on electronic weld holder, it is characterized in that: be provided with lateral support platform above the both sides, front and back of described jig, described moving track is laid on described lateral support platform.
Above-mentioned a kind of welding monitoring system based on electronic weld holder, is characterized in that: described electronic weld holder and temperature detection frame are high-temperature alloy frame.
Above-mentioned a kind of welding monitoring system based on electronic weld holder, it is characterized in that: described welding equipment is positioned at above electronic weld holder, described temperature detection chord position is below electronic weld holder.
Above-mentioned a kind of welding monitoring system based on electronic weld holder, is characterized in that: described translational drive mechanism is drive motors, and described drive motors is undertaken controlling by data processor and it connects with data processor.
The utility model compared with prior art has the following advantages:
1, structure is simple, reasonable in design and processing and fabricating is easy, and input cost is lower.
2, install lay convenient, the simple and easy-to-connect of circuit.
3, use simple to operate, realize convenient and result of use is good, be convenient to promote the use of, can automatically, in real time, exactly monitor the welded condition in each moment in welding process.
In sum, the utility model structure simple, reasonable in design and use easy and simple to handle, result of use good, can automatically, in real time, exactly monitor the welded condition in each moment in welding process.
Below by drawings and Examples, the technical solution of the utility model is described in further detail.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the close-up schematic view at A place in Fig. 1.
Fig. 3 is schematic block circuit diagram.
Description of reference numerals:
1-welded part; 2-jig; 3-welding equipment;
3-1-front side stationary fixture; 3-2-rear side stationary fixture; 4-electronic weld holder;
5-position detection unit; 6-temperature detection frame; 7-infrared temperature sensor;
8-moving track; 9-support column; 10-translational drive mechanism;
12-switch board; 13-data processor; 14-timing circuit;
15-temperature alarming unit.
Detailed description of the invention
As Fig. 1, shown in Fig. 2 and Fig. 3, the utility model comprises the jig 2 for fixing two welded parts 1, multiple support column 9 that jig 2 is supported, to be arranged on above jig 2 and to drive welding equipment 3 along the electronic weld holder 4 of the welding region movement from front to back between two welded parts 1, the shift position of electronic weld holder 4 is carried out to the position detection unit 5 detected in real time, to be arranged on electronic weld holder 4 and with the synchronization-moving temperature detection frame 6 of electronic weld holder 4, the infrared temperature sensor 7 detected in real time and the switch board 12 be arranged on jig 2 are carried out to the welding temperature of welding region between two, current present position place welded part 1, weld seam between two described welded parts 1 is straight bead, the front end of described jig 2 is provided with two respectively to the front side stationary fixture 3-1 that the front end of two described welded parts 1 is fixed, the rear end of described jig 2 is provided with two respectively to the rear side stationary fixture 3-2 that the rear end of two described welded parts 1 is fixed.Described position detection unit 5 is arranged on electronic weld holder 4, and described infrared temperature sensor 7 is arranged on temperature detection frame 6.Described welding equipment 3 is arranged on electronic weld holder 4, described electronic weld holder 4 comprises translation frame, be arranged on the slipping mechanism bottom described translation frame and be arranged on jig 2 and drive described translation frame to carry out the translational drive mechanism 10 moved forward and backward, and described translational drive mechanism 10 is in transmission connection by transmission mechanism and described translation frame.Described switch board 12 comprises cabinet, is arranged on the electronic circuit board in described cabinet and is laid in the control panel on described cabinet lateral wall, the timing circuit 14 described electronic circuit board being provided with data processor 13 and connecting with data processor 13, described position detection unit 5 and infrared temperature sensor 7 all connect with data processor 13.Described temperature detection frame 6 is arc support, and the rear end of described arc support is fixed on electronic weld holder 4, and described infrared temperature sensor 7 is positioned at the front end of described arc support.
In the present embodiment, described cabinet is provided with temperature alarming unit 15, described temperature alarming unit 15 connects with data processor 13.
In the present embodiment, described switch board 12 is positioned at the back side top of jig 2.
During actual use, can according to specific needs, the installation position of switch board 12 be adjusted accordingly.
In the present embodiment, described jig 2 is rectangular platform and is provided with above both sides before and after it for the movable moving track 8 of electronic weld holder 4.
During actual installation, be provided with lateral support platform above the both sides, front and back of described jig 2, described moving track 8 is laid on described lateral support platform.
In the present embodiment, described electronic weld holder 4 and temperature detection frame 6 are high-temperature alloy frame.
In the present embodiment, described welding equipment 3 is positioned at above electronic weld holder 4, and described temperature detection frame 6 is positioned at below electronic weld holder 4.
In the present embodiment, described translational drive mechanism 10 is drive motors, and described drive motors is undertaken controlling by data processor 13 and it connects with data processor 13.
The above; it is only preferred embodiment of the present utility model; not the utility model is imposed any restrictions; every above embodiment is done according to the utility model technical spirit any simple modification, change and equivalent structure change, all still belong in the protection domain of technical solutions of the utility model.
Claims (8)
1. the welding monitoring system based on electronic weld holder, it is characterized in that: comprise the jig (2) for fixing two welded parts (1), multiple support column (9) that jig (2) is supported, be arranged on jig (2) top and drive welding equipment (3) along the electronic weld holder (4) of the welding region movement from front to back between two welded parts (1), the shift position of electronic weld holder (4) is carried out to the position detection unit (5) detected in real time, be arranged on electronic weld holder (4) upper and with the synchronization-moving temperature detection frame (6) of electronic weld holder (4), the infrared temperature sensor (7) detected in real time and the switch board (12) be arranged on jig (2) are carried out to the welding temperature of welding region between two, current present position place welded part (1), weld seam between two described welded parts (1) is straight bead, the front end of described jig (2) is provided with two respectively to the front side stationary fixture (3-1) that the front end of two described welded parts (1) is fixed, the rear end of described jig (2) is provided with two respectively to the rear side stationary fixture (3-2) that the rear end of two described welded parts (1) is fixed, described position detection unit (5) is arranged on electronic weld holder (4), and described infrared temperature sensor (7) is arranged on temperature detection frame (6), described welding equipment (3) is arranged on electronic weld holder (4), described electronic weld holder (4) comprises translation frame, is arranged on the slipping mechanism bottom described translation frame and is arranged on jig (2) goes up and the translational drive mechanism (10) driving described translation frame to carry out moving forward and backward, and described translational drive mechanism (10) is in transmission connection by transmission mechanism and described translation frame, described switch board (12) comprises cabinet, is arranged on the electronic circuit board in described cabinet and is laid in the control panel on described cabinet lateral wall, the timing circuit (14) described electronic circuit board being provided with data processor (13) and connecting with data processor (13), described position detection unit (5) and infrared temperature sensor (7) all connect with data processor (13), described temperature detection frame (6) is arc support, and the rear end of described arc support is fixed on electronic weld holder (4), and described infrared temperature sensor (7) is positioned at the front end of described arc support.
2. according to a kind of welding monitoring system based on electronic weld holder according to claim 1, it is characterized in that: described cabinet is provided with temperature alarming unit (15), described temperature alarming unit (15) connects with data processor (13).
3., according to a kind of welding monitoring system based on electronic weld holder described in claim 1 or 2, it is characterized in that: described switch board (12) is positioned at the back side top of jig (2).
4. according to a kind of welding monitoring system based on electronic weld holder described in claim 1 or 2, it is characterized in that: described jig (2) is for rectangular platform and be provided with above both sides before and after it for the movable moving track (8) of electronic weld holder (4).
5. according to a kind of welding monitoring system based on electronic weld holder according to claim 4, it is characterized in that: be provided with lateral support platform above the both sides, front and back of described jig (2), described moving track (8) is laid on described lateral support platform.
6. according to a kind of welding monitoring system based on electronic weld holder described in claim 1 or 2, it is characterized in that: described electronic weld holder (4) and temperature detection frame (6) are high-temperature alloy frame.
7. according to a kind of welding monitoring system based on electronic weld holder described in claim 1 or 2, it is characterized in that: described welding equipment (3) is positioned at electronic weld holder (4) top, described temperature detection frame (6) is positioned at electronic weld holder (4) below.
8. according to a kind of welding monitoring system based on electronic weld holder described in claim 1 or 2, it is characterized in that: described translational drive mechanism (10) is drive motors, described drive motors is undertaken controlling by data processor (13) and it connects with data processor (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420621433.4U CN204277183U (en) | 2014-10-25 | 2014-10-25 | A kind of welding monitoring system based on electronic weld holder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420621433.4U CN204277183U (en) | 2014-10-25 | 2014-10-25 | A kind of welding monitoring system based on electronic weld holder |
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| Publication Number | Publication Date |
|---|---|
| CN204277183U true CN204277183U (en) | 2015-04-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420621433.4U Expired - Fee Related CN204277183U (en) | 2014-10-25 | 2014-10-25 | A kind of welding monitoring system based on electronic weld holder |
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| CN (1) | CN204277183U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106078021A (en) * | 2016-08-22 | 2016-11-09 | 无锡先导智能装备股份有限公司 | A kind of welding of battery film temperature control equipment |
| CN107877001A (en) * | 2016-06-12 | 2018-04-06 | 湖南湘讯企业管理有限公司 | A kind of light guide plate cutting mechanism |
-
2014
- 2014-10-25 CN CN201420621433.4U patent/CN204277183U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107877001A (en) * | 2016-06-12 | 2018-04-06 | 湖南湘讯企业管理有限公司 | A kind of light guide plate cutting mechanism |
| CN106078021A (en) * | 2016-08-22 | 2016-11-09 | 无锡先导智能装备股份有限公司 | A kind of welding of battery film temperature control equipment |
| CN106078021B (en) * | 2016-08-22 | 2018-05-22 | 无锡先导智能装备股份有限公司 | A kind of welding of battery film temperature control equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150422 Termination date: 20151025 |
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| EXPY | Termination of patent right or utility model |