CN103157922A - Parallel track robot welding system - Google Patents
Parallel track robot welding system Download PDFInfo
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- CN103157922A CN103157922A CN2011104035877A CN201110403587A CN103157922A CN 103157922 A CN103157922 A CN 103157922A CN 2011104035877 A CN2011104035877 A CN 2011104035877A CN 201110403587 A CN201110403587 A CN 201110403587A CN 103157922 A CN103157922 A CN 103157922A
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Abstract
The invention discloses a parallel track robot welding system which comprises a robot welding machine, an electrical equipment control cabinet and conveying devices used for conveying workpieces. The robot welding machine and the conveying devices are all electrically connected with the electrical equipment control cabinet. The conveying devices are parallelly arranged. According to the parallel track robot welding system, to-be-processed workpieces are continuously conveyed to a processing position to be welded through the two conveying devices, the robot welding machine is enabled to carry out welding operation without break, and operators continuously take down welded workpieces and place the to-be-processed workpieces on. Working efficiency is improved, and retardment by manual operation is effectively avoided.
Description
Technical field
The present invention relates to a kind of welding system for welding, be specifically related to a kind of parallel orbit robot welding system.
Background technology
Welding is the material (of the same race or xenogenesis) of welded piece, by heating or pressurization or both and use, also may use packing material, makes the workpiece material reach combination between atom and the technical process of formation permanent connection.In welding process, workpiece and solder fusing form melt region, just form the connection between material after the cooled and solidified of molten bath, in this process, usually also need to exert pressure.The energy source of welding has a variety of, comprises gas flame, electric arc, laser, electron beam, friction and ultrasonic wave etc.
Electric resistance welding has appearred in welding procedure arc-welding before this and oxygen gas weldering after a while, and along with the development of solder technology, robot welder is arisen at the historic moment; Extensive use along with robot welder in commercial Application, still in the essence of further investigation welding, the welding method that continual exploitation is new is with further raising welding quality for the researcher.
At present, in the production technology that existing employing robot welder is welded, usually be all that the staff is put into a workpiece to be processed on workbench, to be welded complete after, the workpiece that the staff will weld again takes out, and robot welder quits work, then puts into workpiece next to be processed, robot welder works on, and circulates with this.Existing production technology operating efficiency is lower, and robot welder can not be carried out work continuously, has also delayed manually, and simultaneously, the unlatching of robot welder and stopping just needing to consume the more energy, causes waste, has increased production cost.
Therefore, a kind ofly can improve welding efficiency, avoid manually delaying, the parallel orbit robot welding system who reduces production costs demands urgently occurring.
Summary of the invention
For solving the problems of the technologies described above, the object of the present invention is to provide and a kind ofly can improve welding efficiency, effectively avoid manually delaying the parallel orbit robot welding system who reduces production costs.
For achieving the above object, technical scheme of the present invention is as follows: a kind of parallel orbit robot welding system, comprise robot welder, electric control cabinet and for delivery of the conveying device of workpiece, described robot welder and described conveying device all are electrically connected to described electric control cabinet, and described conveying device is two conveying devices that be arranged in parallel.
Preferably, be provided with slide rail, the workbench that is slidably connected with described slide rail and the driving mechanism that is in transmission connection with described slide rail on described conveying device.
Preferably, described driving mechanism comprises Rodless cylinder and connecting rod, and described connecting rod is connected described slide rail with described Rodless cylinder, is provided with above described Rodless cylinder for preventing from welding the dust excluding plate that bits are fallen into described cylinder.
Preferably, described driving mechanism comprises the motor reducer of sprocket wheel link chain mechanism and the described sprocket wheel chain mechanical operation of drive, and described sprocket wheel link chain mechanism is connected with described slide rail.
Preferably, be provided with above described Rodless cylinder for preventing from welding the dust excluding plate that bits are fallen into described cylinder, be provided with the cavity that is complementary with described dust excluding plate in described connecting rod, described dust excluding plate passes described cavity and is installed on described conveying device by connector.
Preferably, also be equiped with buffer gear at described conveying device two ends, described buffer gear comprises the support plate that is installed on described conveying device and is installed in cushion pad on described support plate, and described cushion pad is installed in and the contacted one side of described workbench.
Preferably, be provided with contact-making switch between described cushion pad and described support, described contact-making switch is electrically connected to described electric control cabinet.
Preferably, be respectively arranged with in side, described conveying device two ends for workpiece being positioned the alignment sensor of detection, described alignment sensor is electrically connected to described electric control cabinet; Described conveying device comprises the first conveying device and the second conveying device, described alignment sensor comprises the first alignment sensor of being installed in described the first conveying device working end and the 3rd alignment sensor of initiating terminal, and is installed in the second alignment sensor of described the second conveying device working end and the 4th alignment sensor of initiating terminal.
Preferably, also comprise peripheral protective cover, offer two fan sliding doors on described peripheral protective cover, described sliding door is electrically connected to described electric control cabinet, described sliding door comprises the first sliding door and the second sliding door, described the first conveying device is arranged at described the first sliding door place, and described the second conveying device is arranged at described the second sliding door place.
Preferably, also be equiped with the man-machine interface touch screen switch board that is electrically connected to described electric control cabinet on described peripheral protective cover.
Pass through technique scheme, the beneficial effect of technical solution of the present invention is: a kind of parallel orbit robot welding system, comprise robot welder, electric control cabinet and for delivery of the conveying device of workpiece, described robot welder and described conveying device all are electrically connected to described electric control cabinet; Described conveying device is two conveying devices that be arranged in parallel; Adopt parallel orbit robot welding system provided by the present invention, by two conveying devices, constantly workpiece to be processed being transported to Working position welds, make that robot welder is continuous carries out welding job, the workpiece that the staff ceaselessly will weld takes off, again workpiece to be processed is put, improved operating efficiency, effectively avoided artificial delaying.
Description of drawings
In order to be illustrated more clearly in the technical scheme in embodiment of the present invention technology, the below will do to introduce simply to the accompanying drawing of required use in the embodiment technical description, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is the schematic diagram of a kind of parallel orbit robot welding system of the present invention embodiment 1 original position;
Fig. 2 is the structural representation of a kind of parallel orbit robot welding system of the present invention embodiment 1;
Fig. 3 is the structural representation of a kind of parallel orbit robot welding system of the present invention embodiment 1 first conveying device;
Fig. 4 is the partial schematic diagram of the conveying device of a kind of parallel orbit robot welding system of the present invention embodiment 1.
The represented corresponding component title of numeral in figure:
1.Robot welder,,,, 2 electrical control cabinet, 3. Perimeter shields,,, 4 sliding doors,,, 5. Conveying device,,,,,, 51. Workbench,,,, ,, 52. driving mechanism,,,, 521. connections,,,,,,, 522. rodless cylinder,,,,, 523. dust boards,,,,, 524. connectors,,,,, 525. chamber,,,,,,,,, 53. buffering mechanism,,,,,, 54 first delivery device,,,,, 541. first positioning sensors,,,,, 542. third positioning sensors,,,,,,, 55. second conveying means, 551 second positioning sensor, 552 fourth position sensors,,,,, 56. first conveyor means, 57 the second conveying means, ,,, 6 HMI touch screen control cabinet,,,,, 7. robot wire feeder bracket.
The specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is only the present invention's part embodiment, rather than whole embodiment.Based on the embodiment in the present invention, those of ordinary skills belong to the scope of protection of the invention not making the every other embodiment that obtains under the creative work prerequisite.
The invention provides and a kind ofly can improve welding efficiency, effectively avoid manually delaying the parallel orbit robot welding system who reduces production costs.
As Fig. 1, as Fig. 2, as Fig. 3 and as shown in Figure 4, a kind of parallel orbit robot welding system, comprise robot welder 1, electric control cabinet 2 and for delivery of the conveying device 5 of workpiece, described robot welder 1 and described conveying device 5 all are electrically connected to described electric control cabinet 2, described robot welder 1 is arranged at the working end of described conveying device 5, described conveying device 5 is two conveying devices that be arranged in parallel, and described robot welder 1 is arranged between described two conveying devices.In this programme, robot welder 1 can also be arranged at other positions, at this, does not do restriction.Be respectively arranged with for workpiece being positioned the alignment sensor of detection in described conveying device 5 sides, two ends, described alignment sensor is electrically connected to described electric control cabinet 2.Be provided with at described robot welder 1 rear the robot of welding wire wire feeder support 7 is provided.Dotted line in Fig. 1 and Fig. 3, expression be next residing position constantly of workbench.
The workbench 51 that is provided with the slide rail (not shown) on described conveying device 5, is slidably connected with described slide rail and the driving mechanism 52 that is in transmission connection with described slide rail, described driving mechanism 52 comprises Rodless cylinder 522 and connecting rod 521, described connecting rod 521 is connected described slide rail with described Rodless cylinder 522, be provided with above described Rodless cylinder 522 for preventing from welding the dust excluding plate 523 that bits are fallen into described cylinder.
Rodless cylinder refers to utilize the direct or indirect mode of piston to connect extraneous executing agency, and makes it follow piston to realize reciprocating cylinder, and the great advantage of this cylinder is to save installing space.But the needs due to connecting rod and piston slip, must axially offer a groove at the cylinder earthen pipe, installed described dust excluding plate 523, can be so that the weldering bits drop on dust excluding plate, effectively avoided weldering bits and dust to enter in groove, thereby affect cylinder moving, reduced the damage of equipment, reduced maintenance cost.
Be provided with the cavity 525 that is complementary with described dust excluding plate 523 in described connecting rod 521, described dust excluding plate 523 passes described cavity 525 and is installed on described conveying device 5 by connector 524, also be equiped with buffer gear 53 at described conveying device 5 two ends, described buffer gear 53 comprises the support plate (not shown) that is installed on described conveying device and the cushion pad (not shown) that is installed on described support plate, and described cushion pad is installed in and the contacted one side of described workbench 51.Described cushion pad can be rubber blanket, foam-rubber cushion and plastic mattress, and cushioning effect is as main preferably playing, and at this, the present invention does not do any restriction.
Described conveying device 5 comprises the first conveying device 54 and the second conveying device 55, and as shown in Figure 3, the structure of described the second conveying device 55 is identical with described the first conveying device 54.Described alignment sensor comprises the first alignment sensor 541 of being installed in described the first conveying device 54 working ends and the 3rd alignment sensor 542 of initiating terminal, and is installed in the second alignment sensor 551 of described the second conveying device 55 working ends and the 4th alignment sensor 552 of initiating terminal.
Workbench 51 in technical solution of the present invention comprises the first workbench 511 and the second workbench 512 that is arranged on described the second conveying device 55 that is arranged on described the first conveying device 54.
Described parallel orbit robot welding system also comprises peripheral protective cover 3, offer two fan sliding doors 4 on described peripheral protective cover 3, described sliding door 4 is electrically connected to described electric control cabinet 2, described sliding door 4 comprises the first sliding door and the second sliding door, described the first conveying device 54 is arranged at described the first sliding door place, and described the second conveying device 55 is arranged at described the second sliding door place.Also be equiped with the man-machine interface touch screen switch board 7 that is electrically connected to described electric control cabinet 2 on described peripheral protective cover 3.
Its operation principle is: open system, as shown in Figure 2 (for the structural representation of original state of the present invention) workpiece to be processed is put into respectively on the first workbench 511 and the second workbench 512, after described alignment sensor detects workpiece, under the drive of Rodless cylinder 522, workbench on two conveying devices is all moved to the working end, after the first alignment sensor 541 and the second alignment sensor 551 detect workpiece, control the Rodless cylinder stop motion, at this moment, two fan sliding doors are closed.
Workpiece on 1 pair of the first workbench 511 of robot welder welds, weld complete after, the first sliding door is opened, the first workbench 511 moves to prime direction, after described the 3rd alignment sensor 542 detects workpiece, i.e. initial position is got back in stop motion, the workpiece that the staff will process takes off, change again workpiece to be processed, after the 3rd alignment sensor 542 receives signal, again move to the working end of the first conveying device, the first sliding door is closed, waits to be processed; Meanwhile, the workpiece on 1 pair of the second workbench 512 of robot welder welds, weld complete after, the second sliding door is opened, the second workbench 512 just to the initial position of the second conveying device, when the 4th alignment sensor 552 detects workpiece, stops mobile, the workpiece that the staff will process takes off, change again workpiece to be processed, after the 4th alignment sensor 552 receives signal, again move to the working end of the second conveying device, the second sliding door is closed, waits to be processed.Repeat above-mentioned steps.
Adopt parallel orbit robot welding system provided by the present invention, constantly workpiece to be processed being transported to Working position by two conveying devices 5 welds, make that robot welder 1 is continuous carries out welding job, the workpiece that the staff ceaselessly will weld takes off, again workpiece to be processed is put, improve operating efficiency, effectively avoided artificial delaying.
All the other are same as the previously described embodiments, and difference is, described driving mechanism 52 comprises sprocket wheel link chain mechanism (not shown) and drive the motor reducer of described sprocket wheel chain mechanical operation, and described sprocket wheel link chain mechanism is connected with described slide rail; Be provided with the contact-making switch (not shown) between described cushion pad and described support, described contact-making switch is electrically connected to described electric control cabinet 2.When workbench 51 moves to the working end from original position, workbench 51 touches contact-making switch, contact-making switch disconnects, workbench 51 stop motions, after robot welder 1 receives signal, carry out welding job, after welding is complete, it is closed that electric control cabinet is controlled contact-making switch, controls simultaneously workbench 51 and move to original position, after the contact-making switch that touches original position, the workbench stop motion, staff's workpiece that will process takes off, then changes workpiece to be processed, repeats above-mentioned work.
Adopt the technical program, can make equally described parallel orbit robot welding system can reach the raising welding efficiency, effectively avoid manually delaying the purpose that reduces production costs.
In the present invention program, driving the driving mechanism that described workbench 51 moves can have multiple, concrete embodiment to be determined on a case-by-case basis, and at this, the present invention does not do any restriction, can realize that the present invention is as main.
Pass through technique scheme, the beneficial effect of technical solution of the present invention is: a kind of parallel orbit robot welding system, comprise robot welder 1, electric control cabinet 2 and for delivery of the conveying device 5 of workpiece, described robot welder 1 and described conveying device 5 all are electrically connected to described electric control cabinet 2; Described robot welder 1 is arranged at the working end of described conveying device 5; Described conveying device 5 is two conveying devices that be arranged in parallel, and described robot welder 1 is arranged between described two conveying devices; Adopt parallel orbit robot welding system provided by the present invention, constantly workpiece to be processed being transported to Working position by two conveying devices 5 welds, make that robot welder is continuous carries out welding job, the workpiece that the staff ceaselessly will weld takes off, again workpiece to be processed is put, improve operating efficiency, effectively avoided artificial delaying.
To the above-mentioned explanation of the disclosed embodiments, make this area professional and technical personnel can realize or use the present invention.Multiple modification to these embodiment will be apparent concerning those skilled in the art, and General Principle as defined herein can be in the situation that do not break away from the spirit or scope of the present invention, realization in other embodiments.Therefore, the present invention will can not be restricted to these embodiment shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (10)
1. parallel orbit robot welding system, it is characterized in that, comprise robot welder, electric control cabinet and for delivery of the conveying device of workpiece, described robot welder and described conveying device all are electrically connected to described electric control cabinet, and described conveying device is two conveying devices that be arranged in parallel.
2. parallel orbit robot welding system according to claim 1, is characterized in that, is provided with slide rail on described conveying device, the workbench that is slidably connected with described slide rail and the driving mechanism that is in transmission connection with described slide rail.
3. parallel orbit robot welding system according to claim 2, is characterized in that, described driving mechanism comprises Rodless cylinder and connecting rod, and described connecting rod is connected described slide rail with described Rodless cylinder.
4. parallel orbit robot welding system according to claim 2, is characterized in that, described driving mechanism comprises the motor reducer of sprocket wheel link chain mechanism and the described sprocket wheel chain mechanical operation of drive, and described sprocket wheel link chain mechanism is connected with described slide rail.
5. parallel orbit robot welding system according to claim 3, it is characterized in that, be provided with above described Rodless cylinder for preventing from welding the dust excluding plate that bits are fallen into described cylinder, be provided with the cavity that is complementary with described dust excluding plate in described connecting rod, described dust excluding plate passes described cavity and is installed on described conveying device by connector.
6. according to claim 4 or 5 described parallel orbit robot welding systems, it is characterized in that, also be equiped with buffer gear at described conveying device two ends, described buffer gear comprises the support plate that is installed on described conveying device and the cushion pad that is installed on described support plate, and described cushion pad is installed in and the contacted one side of described workbench.
7. parallel orbit robot welding system according to claim 6, is characterized in that, is provided with contact-making switch between described cushion pad and described support, and described contact-making switch is electrically connected to described electric control cabinet.
8. parallel orbit robot welding system according to claim 6, it is characterized in that, be respectively arranged with in side, described conveying device two ends for workpiece being positioned the alignment sensor of detection, described alignment sensor is electrically connected to described electric control cabinet; Described conveying device comprises the first conveying device and the second conveying device, described alignment sensor comprises the first alignment sensor of being installed in described the first conveying device working end and the 3rd alignment sensor of initiating terminal, and is installed in the second alignment sensor of described the second conveying device working end and the 4th alignment sensor of initiating terminal.
9. according to claim 7 or 8 described parallel orbit robot welding systems, it is characterized in that, also comprise peripheral protective cover, offer two fan sliding doors on described peripheral protective cover, described sliding door is electrically connected to described electric control cabinet, described sliding door comprises the first sliding door and the second sliding door, and described the first conveying device is arranged at described the first sliding door place, and described the second conveying device is arranged at described the second sliding door place.
10. parallel orbit robot welding system according to claim 9, is characterized in that, also is equiped with the man-machine interface touch screen switch board that is electrically connected to described electric control cabinet on described peripheral protective cover.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110403587.7A CN103157922B (en) | 2011-12-08 | 2011-12-08 | A kind of parallel orbit robot welding system |
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| CN201110403587.7A CN103157922B (en) | 2011-12-08 | 2011-12-08 | A kind of parallel orbit robot welding system |
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| CN103157922A true CN103157922A (en) | 2013-06-19 |
| CN103157922B CN103157922B (en) | 2016-04-13 |
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| CN103817396A (en) * | 2013-11-19 | 2014-05-28 | 芜湖普威技研有限公司 | Robot welding production line and utilization method thereof |
| CN104476033A (en) * | 2014-11-28 | 2015-04-01 | 芜湖贝斯特新能源开发有限公司 | Buffering mechanism and fixing device |
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| CN104625492A (en) * | 2014-12-08 | 2015-05-20 | 芜湖福马汽车零部件有限公司 | Annular-discharging air compressor welding working chamber |
| CN105364250A (en) * | 2015-11-20 | 2016-03-02 | 中冶南方（武汉）自动化有限公司 | Automatic tin soldering system and control method thereof |
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| CN106392285A (en) * | 2016-10-31 | 2017-02-15 | 亿和精密工业（苏州）有限公司 | Integrated control method for welding machine of plasma welding equipment and machine hand |
| CN107350673A (en) * | 2017-08-25 | 2017-11-17 | 宁波力神动力电池系统有限公司 | A kind of welding tooling transport platform for cell piece assembling |
| CN110116284A (en) * | 2018-02-07 | 2019-08-13 | 广东科达洁能股份有限公司 | Welder and welding production line |
| CN111408876A (en) * | 2020-04-16 | 2020-07-14 | 广州市瑞欧智能设备有限公司 | Spot welding robot workstation |
| CN112192078A (en) * | 2020-10-27 | 2021-01-08 | 贵州建隆新能源汽车有限责任公司 | Automatic assembling system for frame welding |
| CN112192078B (en) * | 2020-10-27 | 2023-07-28 | 贵州建隆新能源汽车有限责任公司 | Automatic assembling system for welding frame |
| CN112743265A (en) * | 2020-12-28 | 2021-05-04 | 浩科机器人（苏州）有限公司 | All-dimensional welding robot for welding production line and working method thereof |
| CN113275749A (en) * | 2021-05-27 | 2021-08-20 | 广东宏石激光技术股份有限公司 | Automatic welding production line and production method for automobile battery box |
| CN114211259A (en) * | 2021-11-11 | 2022-03-22 | 柳州柳新汽车冲压件有限公司 | Multi-vehicle flexible vehicle door production line |
| CN115139006A (en) * | 2022-07-18 | 2022-10-04 | 天津新松机器人自动化有限公司 | System and method for improving arc burning rate of welding robot system |
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