CN106078021A - A kind of welding of battery film temperature control equipment - Google Patents
A kind of welding of battery film temperature control equipment Download PDFInfo
- Publication number
- CN106078021A CN106078021A CN201610699893.2A CN201610699893A CN106078021A CN 106078021 A CN106078021 A CN 106078021A CN 201610699893 A CN201610699893 A CN 201610699893A CN 106078021 A CN106078021 A CN 106078021A
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- China
- Prior art keywords
- welding
- probe
- fluorescent tube
- light fixture
- preheating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
Abstract
A kind of welding of battery film temperature control equipment, including bracing frame, lamp bracket it is slidably fitted with on bracing frame, light fixture keyset is fixed on lamp bracket, the fixed fan of light fixture keyset upper surface, fan air port is directed downward, keyset lower surface edge passes through light fixture thermal insulation board connecting tube seat, tube face lower surface both sides are connected to some welding fluorescent tubes and some preheating fluorescent tubes, fixed infrared temperature probe is distinguished above described preheating fluorescent tube and above welding fluorescent tube, the surrounding of tube face lower surface is installed with the lampshade for preventing welding fluorescent tube and the preheating light emitted source of fluorescent tube from dissipating to surrounding, welding fluorescent tube and preheating fluorescent tube all can adjust luminous power with the detected temperature of the infrared temperature probe above fluorescent tube and design temperature deviation value automatically, the first actuator for driving lamp bracket to move up and down it is installed with on support frame as described above.The present invention can make cell piece surface temperature uniform in cell piece top and bottom formation temperature to staying.
Description
Technical field
The present invention relates to a kind of welding of battery film temperature control equipment, belong to photovoltaic module and manufacture equipment technology field.
Background technology
The development of photovoltaic technology promotes quickly grows with photovoltaic industry, the most increasingly increases the demand of solar facilities.
In solar components production process, needing to be welded into solar battery sheet battery strings, solar battery sheet series welding machine is to use
In cell piece intact for detection is welded bunchiness by welding, and the equipment of the battery strings categorised collection welded, at battery
Sheet manufacture is extensively applied.
When cell piece and welding infrared welding, welding temperature need to be detected in real time, and according to the temperature curve set
Regulate in real time, therefore use infrared radiation thermometer detection real-time to welding temperature, and introduce PID temperature control technology, to infrared
Bonding power real-Time Compensation, reaches the accuracy of welding temperature.
Welding region is heated during welding, but by infrared heat source influence of arrangement every time, fail shape on cell piece surface
Become homogeneous heating-up temperature, easily cause rosin joint/missing solder/mistake weldering etc. bad, the generating efficiency of assembly is produced impact.
Summary of the invention
It is an object of the invention to overcome the deficiencies in the prior art, it is provided that a kind of welding of battery film temperature controls dress
Putting, this device can make cell piece surface temperature uniform in cell piece top and bottom formation temperature to staying.
Technical scheme, a kind of welding of battery film temperature control equipment, it is characterised in that: include bracing frame,
It is slidably fitted with lamp bracket on support, lamp bracket is fixed light fixture keyset, the fixed fan of light fixture keyset upper surface, institute
Stating fan air port to be directed downward, keyset lower surface edge passes through light fixture thermal insulation board connecting tube seat, described tube face lower surface
Connecting and have some welding fluorescent tubes, the tube face lower surface of described welding fluorescent tube side connects some preheating fluorescent tubes, described preheating
Fluorescent tube is arranged over infrared temperature probe, also is provided with infrared temperature probe, described tube face lower surface above described welding fluorescent tube
Surrounding be installed with and weld fluorescent tube and the lampshade that dissipates to surrounding of the preheating light emitted source of fluorescent tube, described welding fluorescent tube for preventing
Luminous power, institute can be automatically adjusted with design temperature deviation value according to the detected temperature of infrared temperature probe above welding fluorescent tube
State preheating fluorescent tube automatically to adjust with design temperature deviation value according to the detected temperature of infrared temperature probe above preheating fluorescent tube
Luminous power, support frame as described above is installed with the first actuator for driving lamp bracket to move up and down.
As preferably, described welding fluorescent tube and preheating fluorescent tube are infrared lamp.
As preferably, outside described lampshade, steam vent is installed.
As preferably, described first actuator is light fixture cylinder, and described light fixture cylinder is fixed on bracing frame upper surface, described
The tailpiece of the piston rod of light fixture cylinder connects lamp bracket.
As preferably, below described lampshade, it is provided with probe base, described probe base is slidably fitted with some groups in order to compress
The probe of welding, probe base is fixedly installed in probe support upper surface, and described probe support is slidably mounted on bracing frame, described
The second actuator driving probe support to slide up and down it is fixed on support.
Further, described second actuator is probe cylinder, and described probe cylinder is fixed on bracing frame lower surface, described
The piston rod linking probe support of probe cylinder.
Further, described probe support upper surface connect in order to limit welding fluorescent tube and probe interfere spacing
Bar.
The invention have the advantages that
(1) in cell piece preheating and welding process, use infrared radiation thermometer that preheating temperature and the welding temperature of cell piece are entered
Row is measured in real time, and the power of infrared lamp is adjusted by controller according to test temperature simultaneously, it is achieved that preheats and welds temperature
The real-time control of degree.
(2) described temperature control system uses fan, and during making welding of battery film, it is right that cell piece top and bottom produce heat
Stream, it is ensured that surface temperature is uniform, is prevented effectively from the bad phenomenon such as weldering/missing solder/mistake weldering.
Accompanying drawing explanation
Fig. 1 is the front view of described mechanism.
Fig. 2 is light fixture and the right view of probe in Fig. 1.
Detailed description of the invention
Below in conjunction with concrete accompanying drawing, the invention will be further described.
As illustrated in fig. 1 and 2, a kind of welding of battery film temperature control equipment, including bracing frame 2, bracing frame 2 is slidably installed
There is lamp bracket 9, lamp bracket 9 is fixed light fixture keyset 23, the fixed fan of light fixture keyset 23 upper surface 10, described fan
10 air ports are directed downward, and light fixture keyset 23 lower surface edge passes through light fixture thermal insulation board 22 connecting tube seat 21, described tube face
21 lower surfaces are provided with vertical with the cell piece direction of transfer fluorescent tube 25 that welds, tube face 21 lower surface both sides fixed elastic clip respectively
Tool 20, described tube face 21 lower surface can arrange multiple welding fluorescent tube 25 and preheating fluorescent tube 24, the installation of welding fluorescent tube 25
Number can adjust according to actual needs, and the tube face 21 lower surface side of the present invention is provided with 6 welding fluorescent tubes 25, and opposite side is provided with
4 preheating fluorescent tubes 24, welding fluorescent tube 25 and preheating fluorescent tube 24 are respectively arranged in the spring chuck 20 of tube face 21 lower surface both sides
On, for improving soldering reliability, welding fluorescent tube 25 and preheating fluorescent tube 24 are all adopted as infrared lamp.
Being equipped with infrared temperature probe 11 above preheating fluorescent tube 24 and welding fluorescent tube 25, infrared temperature probe 11 is fixed on
Light fixture keyset 23, the surrounding of described tube face 21 lower surface is installed with for preventing welding fluorescent tube 25 and preheating fluorescent tube 24 from being sent out
Penetrating the lampshade 12 that light source dissipates to surrounding, lampshade 12 has air vent, exhaustor 13 is installed on the outside of lampshade 12, described weldering
Connect fluorescent tube 25 automatically to adjust with design temperature deviation value according to the detected temperature of infrared temperature probe 11 above welding fluorescent tube 25
Haircuting luminous power, described preheating fluorescent tube 24 can be according to the detected temperature of infrared temperature probe 11 above preheating fluorescent tube 24 and setting
Temperature deviation value adjusts luminous power automatically, and support frame as described above 2 is installed with the light fixture for driving lamp bracket 9 to move up and down
Cylinder 8, described light fixture cylinder 8 is fixed on bracing frame 2 upper surface, and the tailpiece of the piston rod of described light fixture cylinder 8 connects lamp bracket 9.
It is provided with probe base 14 below described lampshade 12, described probe base 14 is slidably fitted with some groups in order to compress welding
Probe 15, the bar number of pressure welding band determines needed for 15 groups of several evidences of probe, can be 3 groups, 4 groups etc., and the number of probe 15 can
Multiple to have, probe base 14 is fixedly installed in probe support 4 upper surface, and described probe support 4 is slidably mounted on bracing frame 2, institute
Stating the probe cylinder 1 being fixed for driving probe support 4 to slide up and down on bracing frame 2, described probe cylinder 1 is fixed on bracing frame
2 lower surfaces, the piston rod linking probe support 4 of described probe cylinder 1, dry in order to prevent welding fluorescent tube 25 and probe 15 from occurring
Relate to, at the probe support 4 fixed gag lever post of upper surface 5.
The concrete action of the present invention is as follows: when not welding, and the piston rod of light fixture cylinder 8 is in retracted mode, normal work
When making, the piston rod downward actuation of light fixture cylinder 8, the stroke of light fixture cylinder 8 is adjustable, and the stroke by regulation light fixture cylinder 8 can
To ensure the distance between these parts and jig 18 upper surface.Welding fluorescent tube is divided into two stations, preheating station and welding
Station.The work of preheating station is realized by four preheating fluorescent tubes 24, and the work of welding post is realized by six welding fluorescent tubes 25.In advance
The temperature of thermal technology position and welding post is measured by the infrared temperature probe 11 on respective station respectively.Preheating temperature and welding
Temperature can be adjusted by changing the luminous power of preheating fluorescent tube 24 and welding fluorescent tube 25.
When welding cell piece, welding is pressed on cell piece 17 by pressing 15, and each pressing 15 is respectively positioned on grid on cell piece 17
The centre position of line.During welding of battery film, fan 10 starts, and produces thermal convection current in cell piece 17 upper and lower surface, makes battery
The homogeneous temperature on sheet 17 surface.
When welding cell piece, cell piece is sent to jig 18 upper surface, and jig 18 drives battery
Sheet moves to preheating station and heating station, and front a piece of cell piece is in welding post, and rear a piece of cell piece is in preheating station,
Welding 16 is positioned at cell piece upper surface.Probe cylinder 1 action, drives probe support 4 to move downward, and probe 15 is by welding post
Welding 16 be pressed onto on cell piece;Subsequently, light fixture cylinder 9 action, drive lamp part downward actuation, for prevent lamp part with
Probe member produces mechanical collision, and gag lever post 5 limits distance between the two;After lamp part motion puts in place, preheat fluorescent tube 24
Opening with welding fluorescent tube 25, fan 10 starts simultaneously, infrared temperature probe 11 detection preheating station and the temperature of welding post respectively
Degree, when having deviation between temperature and the setting value of infrared temperature probe 11 detection, controller changes fluorescent tube on corresponding station
Luminous power, is adjusted preheating temperature or welding temperature.
After having welded, light fixture cylinder 2 action, drive lamp part to move upward, meanwhile, fluorescent tube is closed;Lamp part
After motion puts in place, probe air cylinder driven probe member moves upward, and the cell piece of preheating station is moved to welding by jig
Station welds.
Claims (7)
1. a welding of battery film temperature control equipment, it is characterised in that: include bracing frame, bracing frame is slidably fitted with light fixture
Support, lamp bracket is fixed light fixture keyset, the fixed fan of light fixture keyset upper surface, and described fan air port is directed downward,
Keyset lower surface edge passes through light fixture thermal insulation board connecting tube seat, and described tube face lower surface connects some welding fluorescent tubes,
The tube face lower surface of described welding fluorescent tube side connects has some preheating fluorescent tubes, described preheating fluorescent tube to be arranged over infrared measurement of temperature
Probe, also is provided with infrared temperature probe above described welding fluorescent tube, the surrounding of described tube face lower surface is installed with for preventing
The lampshade that welding fluorescent tube and the preheating light emitted source of fluorescent tube dissipate to surrounding, described welding fluorescent tube can be according to welding above fluorescent tube
The detected temperature of infrared temperature probe and design temperature deviation value adjust luminous power automatically, and described preheating fluorescent tube can be according to preheating
The detected temperature of infrared temperature probe above fluorescent tube and design temperature deviation value adjust luminous power, on support frame as described above automatically
It is installed with the first actuator for driving lamp bracket to move up and down.
2. a kind of welding of battery film temperature control equipment as claimed in claim 1, it is characterised in that: described welding fluorescent tube is with pre-
Thermolamp pipe is infrared lamp.
3. a kind of welding of battery film temperature control equipment as claimed in claim 1, it is characterised in that: install outside described lampshade
There is steam vent.
4. a kind of welding of battery film temperature control equipment as claimed in claim 1, it is characterised in that: described first actuator is
Light fixture cylinder, described light fixture cylinder is fixed on bracing frame upper surface, and the tailpiece of the piston rod of described light fixture cylinder connects lamp bracket.
5. a kind of welding of battery film temperature control equipment as claimed in claim 1, it is characterised in that: it is provided with below described lampshade
Probe base, described probe base is slidably fitted with some groups and is fixedly installed in probe props up in order to the probe compressing welding, probe base
Frame upper surface, described probe support is slidably mounted on bracing frame, support frame as described above is fixed for drive on probe support and glides
The second dynamic actuator.
6. a kind of welding of battery film temperature control equipment as claimed in claim 4, it is characterised in that: described second actuator is
Probe cylinder, described probe cylinder is fixed on bracing frame lower surface, the piston rod linking probe support of described probe cylinder.
7. any welding of battery film temperature control equipment as described in claim 4 to 5, it is characterised in that: described probe
Rack upper surface connects in order to limit welding fluorescent tube and the gag lever post that interferes of probe.
Priority Applications (1)
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CN201610699893.2A CN106078021B (en) | 2016-08-22 | 2016-08-22 | A kind of welding of battery film temperature control equipment |
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CN201610699893.2A CN106078021B (en) | 2016-08-22 | 2016-08-22 | A kind of welding of battery film temperature control equipment |
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CN106078021A true CN106078021A (en) | 2016-11-09 |
CN106078021B CN106078021B (en) | 2018-05-22 |
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CN201610699893.2A Active CN106078021B (en) | 2016-08-22 | 2016-08-22 | A kind of welding of battery film temperature control equipment |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107052674A (en) * | 2017-04-28 | 2017-08-18 | 四川玛瑞焊业发展有限公司 | The auxiliary table of welding performance can be improved |
CN114161038A (en) * | 2021-12-16 | 2022-03-11 | 深圳地精智能装备有限公司 | Accurate aligning mechanism of solar cell |
CN114420791A (en) * | 2022-01-19 | 2022-04-29 | 杭州康奋威科技股份有限公司 | Non-intermittent steady-state welding method and device for solar cell |
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KR20130094476A (en) * | 2012-02-16 | 2013-08-26 | 대우조선해양 주식회사 | Electric power supply apparatus for rotating body of friction stir welding |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107052674A (en) * | 2017-04-28 | 2017-08-18 | 四川玛瑞焊业发展有限公司 | The auxiliary table of welding performance can be improved |
CN114161038A (en) * | 2021-12-16 | 2022-03-11 | 深圳地精智能装备有限公司 | Accurate aligning mechanism of solar cell |
CN114420791A (en) * | 2022-01-19 | 2022-04-29 | 杭州康奋威科技股份有限公司 | Non-intermittent steady-state welding method and device for solar cell |
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