CN102529091B - Stamping and welding machine - Google Patents
Stamping and welding machine Download PDFInfo
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- CN102529091B CN102529091B CN201210031665.XA CN201210031665A CN102529091B CN 102529091 B CN102529091 B CN 102529091B CN 201210031665 A CN201210031665 A CN 201210031665A CN 102529091 B CN102529091 B CN 102529091B
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Abstract
The invention aims to provide a stamping and welding machine for quickly producing qualified light emitting diode (LED) assemblies for balloon lamps in large batch. For achieving the effect, the stamping and welding machine comprises a support, a pneumatic press is arranged on the support, a control panel is arranged on one side of the pneumatic press, a welding device is arranged below the pneumatic press, the welding device comprises a welding frame, an elastic unloading device is arranged on each of two sides of the welding frame, an upper die is fixed on the welding frame through a screw, a heating device is arranged in the upper die, and a welding table is arranged below the upper die. By adopting the technical scheme, the stamping and welding machine is used for encapsulation of the LED assemblies, so that the procedures are reduced, the machining precision is improved, and the welding efficiency is greatly improved; and the stamping and welding machine has a simple integral structure, and is suitable for medium and small enterprises to produce products required to be stamped and welded in batch.
Description
Technical field
The present invention relates to a kind of LED sealed in unit, relate in particular to a kind of punch welding machine.
Background technology
Ball lamp, as the term suggests be fit into exactly light fixture in balloon.Ball lamp of the prior art is normally for throwing light on, as disclosed a kind of ball lamp in the application number invention < < high-altitude balloon lamp > > that is 200910007703.6, this high-altitude balloon lamp is by balloon, rope yarn, illuminating lamp, power line forms, described balloon is gas hydrogen or the helium that interior filling density is less, rope yarn is one or four, rope yarn one end is connected with balloon lower end, the other end is fixed on ground, illuminating lamp hangs over balloon lower end, lighting lamp holder and reflection shield are connected as a single entity, electricity-saving lamp or Colour lamp or thermo-optical lamp or bulb or sodium vapor lamp for illuminating lamp, power line is moved in pairs ground to by rope yarn and is connected with extraneous power supply.This invention provides the high-altitude balloon lamp that can install in a kind of short time.The shortcoming of such structure is that ball lamp needs extra power line to power, and power line is hanging and is easy to break, and causes danger.To this, invention < < solar balloon lamp > > of application number 201010168704.1 has made certain improvement, this invention comprises solar power system, ascending balloon, be arranged on light fixture and the drag rope for ascending balloon is fixed on the ground on ascending balloon, described light fixture is connected by wire with solar power system, described solar power system comprises the battery being fixed on described ascending balloon, minimum a slice solar battery sheet and the controller for solar that is used for controlling electricity generation system duty, described battery, solar battery sheet and controller interconnect by wire, it is characterized in that: described solar battery sheet is arranged on the outer surface of described ascending balloon, battery, controller and lamp installation are on ascending balloon.It is very little that this solar balloon lamp takies ground space, and conveniently moving can also be saved the energy, and cost is low, operation and maintenance convenient, suitable promoting the use of.But make and just can improve the quality of products and installation effectiveness for the special instrument of our needs of such ball lamp.
Summary of the invention
The object of this invention is to provide a kind of punch welding machine, for producing fast up-to-standard ball lamp LED assembly in enormous quantities.
For reaching described effect, a kind of punch welding machine of the present invention, comprise support, the added aerostatic press that is provided with of support, described aerostatic press one side is equipped with control panel, aerostatic press below is provided with welder, described welder comprises weldering frame, and described weldering frame both sides are provided with elastic tripper, and patrix is fixed on weldering frame by screw rod, in patrix, be provided with heater, described patrix below is provided with welding bench.
Preferably, described patrix is embedded with cylinder heating tube as heater, and cylinder heating tube is embedded in patrix marginal position, and connects temperature controller.Such structure be for positioning box in the position of the LED lamp assembly installed match, reach good packaging effect.
Preferably, on described welding bench, pendulum has positioning box, and described positioning box is portable positioning box, is stamped metal crimp material circle on positioning box.Such cooperation can make LED assembly directly in the positioning box as transfer box, carry out welding processing, does not need extra container.Holding pad can guarantee that LED assembly, after welding, can not be sticked together with heater, guarantees the effect of encapsulation.Especially metal holding pad can rely on self deadweight suppress, effective.
Preferably, described support top is provided with travel limits piece.Such structure control the range of movement of aerostatic press.
Preferably, on described aerostatic press, independent pressure-regulating valve is installed.Once occur that unusual condition and control panel have little time to arrange, can directly by pressure-regulating valve, to aerostatic press, control like this, stop unexpectedly and occur.
Preferably, described control panel is provided with counter, Pressure gauge and timer.Can directly observe working condition like this.Also can, by the technological process of each group processing of programming Control, reach the effect of automated job simultaneously.
Preferably, described elastic tripper comprises the locating piece that is arranged on weldering frame both sides, and in described locating piece, through montant, described montant is articulated on locating piece by nut, between locating piece and montant, is provided with back-moving spring, and described montant below is fixed with pad.When welding starts, aerostatic press drives the down motion together of weldering frame, is articulated in the montant on weldering frame locating piece and is fixed on the also motion thereupon of patrix on weldering frame.First pad touches holding pad, and along with weldering frame down moves, back-moving spring pressurized, makes pad compress holding pad, and LED assembly is fixed in positioning box.When patrix is when LED assembly in positioning box contacts gently, patrix conducts heat LED assembly is heated, and melts the shell of LED assembly.While reaching the depth of weld, limited block is spacing, and aerostatic press is descending pressing down no longer.In whole process, the heater temperature weighing apparatus temperature control in patrix, automatically control weld interval.In welding process, patrix to the distance of positioning box from large to small, melt gradually, is combined by LED assembly weld seam both sides.The present invention has improved efficiency and the effect of welding.
After compacting completes, aerostatic press drives weldering frame up to promote.Patrix is thrown off LED assembly.Whole process Intermediate gasket or and the holding pad of positioning box force together, now LED assembly is pushed down by holding pad, even if so have a small amount of LED assembly still to stick on patrix, the holding pad of also being pushed down by pad is fixed.Situation about can not cling in the process of guaranteeing like this to promote at patrix.
Preferably, patrix middle part is provided with temperature probe.Energy immediately monitoring processing temperature, guarantees the environment of processing like this.
Preferably, patrix and distance for the 4 piece Stud connections of weldering between frame, such structure makes patrix flatness capable of regulating, is used for overcoming patrix that other reason causes and the depth of parallelism of welding bench, reduces heat simultaneously and is transmitted on welding bench.
Owing to having adopted described technical scheme, a kind of punch welding machine, for the encapsulation of LED assembly, just can reduce operation by the combination of a plurality of LED components welding by a pressure welding step, raises the efficiency, and especially can not cause LED assembly and welding assembly adhesion.Such structure has increased machining accuracy, and total is simple, is applicable to the LED assembly that medium-sized and small enterprises batch production ball lamp is used.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the invention will be further described:
Fig. 1 is the overall structure schematic diagram of a kind of punch welding machine of the present invention.
Fig. 2 is the supporting positioning box structural representation of a kind of punch welding machine of the present invention.
Fig. 3 is the structural representation of metal holding pad on the supporting positioning box of a kind of punch welding machine of the present invention.
The specific embodiment
As shown in Figure 1, Figure 2 and shown in Fig. 3, a kind of punch welding machine, comprise support 1, the added aerostatic press 2 that is provided with of support 1, described aerostatic press 2 one sides are equipped with control panel 3, aerostatic press 2 belows are provided with welder, described welder comprises weldering frame 8, and described weldering frame 8 both sides are provided with elastic tripper 6, and patrix 5 is fixed on weldering frame 8 by screw rod 66, in patrix 5, be provided with heater 51, described patrix 5 belows are provided with welding bench 7.Wherein said patrix 5 is embedded with cylinder heating tube as heater 51, and cylinder heating tube is embedded in patrix 5 marginal positions, and connects temperature controller 52.
Corresponding, on described welding bench 7, pendulum has positioning box 10, and described positioning box 10 is portable positioning box 10, is stamped metal crimp material circle 11 on positioning box 10.Described support 1 top is provided with travel limits piece 9.On described aerostatic press 2, independent pressure-regulating valve 4 is installed.
Described control panel 3 is provided with counter 31, Pressure gauge 32 and timer 33.Described elastic tripper 6 comprises the locating piece 62 that is arranged on weldering frame 8 both sides, in described locating piece 62, pass montant 61, described montant 61 is articulated on locating piece 62 by nut 64, between locating piece 62 and montant 61, is provided with back-moving spring 65, and described montant 61 belows are fixed with pad 63.Between patrix 5 and weld holder, be provided with double-screw bolt 12.Patrix 5 is provided with temperature control probe 53 between being,
During work, can first on control panel 3, set time, the pressure and temperature of compacting, even new employee uses for the first time like this, also can grasp very soon use the present invention, as long as just can be according to processing with the operation of setting by a button.Add man-hour, need to the positioning box 10 that whole box LED assembly is housed be placed in patrix 5 under, and use holding pad 11 to be placed on positioning box 10, metal holding pad 11 plays the effect of location.On control panel 3, adjust after pressure, can start to weld pressure work.Aerostatic press 2 drives the down motion together of weldering frame 8, is articulated in the montant 61 on the locating piece 62 that welds frame 8 and is fixed on the also motion thereupon of patrix 5 on weldering frame 8.Until pad 63 contacts with the holding pad 11 on positioning box 10.When patrix 5 is when LED assembly in positioning box 10 contacts gently, patrix 5 heats LED assembly by conduction, melts the shell of LED assembly.Although now pad 63 has been fixed, weld still down motion of frame 8, montant 61 belows and pad 63 compress back-moving spring 65.Until reach the degree of depth of welding requirements, under the effect of limited block 9, no longer press down.Guarantee that patrix 5 fully contacts with the LED assembly in positioning box 10.In whole process, heater 51 temperature in patrix 5 are adjustable, to be applicable to different processing technologys.And 10 distances of 5 pairs of positioning boxes of patrix are by greatly slowly diminishing, through a progressive formation, for LED assembly, be also the excessive power that can once not be subject to like this, heating process is smooth.Melt gradually LED assembly weld seam both sides, is combined.
After compacting completes, aerostatic press 2 drives weldering frame 8 up to promote.Patrix 5 is first thrown off with LED lamp assembly.Whole process Intermediate gasket 63 or and the holding pad 11 of positioning box 10 force together.On patrix 5 with temperature, therefore may adhesion part LED assembly.Now LED assembly is pushed down by holding pad 11, even if therefore have a small amount of LED assembly to stick on patrix 5, the holding pad 11 of also being pushed down by pad 63 is fixed.In the process of guaranteeing like this to promote at patrix 5, can not cling.After patrix 5 liftings are got on, montant 61 band mobile gaskets 63 also leave positioning box 10 thereupon.Between positioning box 10 energy, send in next link.Aerostatic press 2 rises to the position that travel limits piece 9 limits and stops, and a cargo handling operation completes, and waits for operation next time.
In working link, technical staff can adjust technological process according to actual needs on control panel 3.After the present invention debugs under normal situation, can remember lower this technique like this.Like this, got final product key operation punch welding machine of the present invention.Therefore or need to someone look after but owing to being high-temperature operation,, once occur extremely, can carry out brake hard by independent pressure-regulating valve 4 is installed on aerostatic press 2, avoid accident, improve security performance of the present invention.Between patrix 5 and weldering frame 8, double-screw bolt 66 quantity are 4.Such structure makes patrix 5 flatness capable of regulatings, is used for overcoming the depth of parallelism of patrix 5 that other reason causes and welding bench 7, reduces heat simultaneously and is transmitted on welding bench 7.
The foregoing is only specific embodiments of the invention, and using LED assembly as object product, but architectural feature of the present invention is not limited to this, any those skilled in the art is in the field of the invention, for similar product, or variation made for the present invention or modify is all encompassed among the scope of the claims of the present invention.
Claims (7)
1. a punch welding machine, comprise support (1), the added aerostatic press (2) that is provided with of support (1), described aerostatic press (2) one sides are equipped with control panel (3), aerostatic press (2) below is provided with welder, it is characterized in that: described welder comprises weldering frame (8), described weldering frame (8) both sides are provided with elastic tripper (6), patrix (5) is fixed on weldering frame (8) by screw rod (66), in patrix (5), be provided with heater (51), described patrix (5) below is provided with welding bench (7), described patrix (5) is embedded with cylinder heating tube as heater (51), cylinder heating tube is embedded in patrix (5) marginal position, and connect temperature controller (52), the upper pendulum of described welding bench (7) has positioning box (10), described positioning box (10) is portable positioning box (10), on positioning box (10), be stamped metal crimp material circle (11).
2. a kind of punch welding machine as claimed in claim 1, is characterized in that: described support (1) top is provided with travel limits piece (9).
3. a kind of punch welding machine as claimed in claim 1, is characterized in that: independent pressure-regulating valve (4) is installed on described aerostatic press (2).
4. a kind of punch welding machine as claimed in claim 1, is characterized in that: described control panel (3) is provided with counter (31), Pressure gauge (32) and timer (33).
5.
5,a kind of punch welding machine as claimed in claim 1, it is characterized in that: described elastic tripper (6) comprises the locating piece (62) that is arranged on weldering frame (8) both sides, in described locating piece (62), pass montant (61), described montant (61) is articulated on locating piece (62) by nut (64), between locating piece (62) and montant (61), be provided with back-moving spring (65), described montant (61) below is fixed with pad (63).
6. a kind of punch welding machine as claimed in claim 5, is characterized in that: patrix (5) middle part is provided with temperature probe (53).
7. a kind of punch welding machine as described in claim 1 or 5, is characterized in that: between patrix (5) and weldering frame (8), double-screw bolt (66) quantity is 4.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210031665.XA CN102529091B (en) | 2012-02-13 | 2012-02-13 | Stamping and welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210031665.XA CN102529091B (en) | 2012-02-13 | 2012-02-13 | Stamping and welding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102529091A CN102529091A (en) | 2012-07-04 |
| CN102529091B true CN102529091B (en) | 2014-05-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210031665.XA Active CN102529091B (en) | 2012-02-13 | 2012-02-13 | Stamping and welding machine |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103963293A (en) * | 2013-01-28 | 2014-08-06 | 湖南邱则有专利战略策划有限公司 | Hot melting and pressing equipment for welding hollow floor filling components |
| CN109501307B (en) * | 2018-10-09 | 2021-06-08 | 河北中尔新材料有限公司 | Integrated stamping and welding system |
| CN110654036B (en) * | 2019-10-15 | 2024-06-11 | 珠海嘉威自动化科技有限公司 | Automatic welding line for powder bin |
| CN112775532B (en) * | 2020-12-28 | 2022-02-18 | 云南经济管理学院 | Steel plate stamping and welding equipment |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS522689A (en) * | 1975-06-20 | 1977-01-10 | Hesser Ag Maschf | Heat sealing equipment for adhering container with closing material |
| DE4323728A1 (en) * | 1993-07-15 | 1995-01-19 | Wegoma Maschf Gmbh | Welding device for rectangular frames, in particular window frames |
| WO1997001432A1 (en) * | 1995-06-26 | 1997-01-16 | Minnesota Mining And Manufacturing Company | Welding controller |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2785839Y (en) * | 2005-04-20 | 2006-06-07 | 施国平 | Welding and riveting mechanism of automatic welding and riveting machine |
| CN202491434U (en) * | 2012-02-13 | 2012-10-17 | 浙江普莱得电器有限公司 | Stamping welding machine |
-
2012
- 2012-02-13 CN CN201210031665.XA patent/CN102529091B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS522689A (en) * | 1975-06-20 | 1977-01-10 | Hesser Ag Maschf | Heat sealing equipment for adhering container with closing material |
| DE4323728A1 (en) * | 1993-07-15 | 1995-01-19 | Wegoma Maschf Gmbh | Welding device for rectangular frames, in particular window frames |
| WO1997001432A1 (en) * | 1995-06-26 | 1997-01-16 | Minnesota Mining And Manufacturing Company | Welding controller |
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| CN102529091A (en) | 2012-07-04 |
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| CB03 | Change of inventor or designer information |
Inventor after: Han Ting Inventor after: Yang Weiming Inventor before: Han Changhong Inventor before: Yang Weiming |
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Free format text: CORRECT: INVENTOR; FROM: HAN CHANGHONG YANG WEIMING TO: HAN TING YANG WEIMING |
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Address after: 321035 Industrial Development Zone, Xiaoshun Town, Jindong District, Jinhua City, Zhejiang Province Patentee after: Zhejiang Prade Electric Co.,Ltd. Address before: 321035 filial piety Town Industrial Development Zone, Zhejiang, Jinhua Patentee before: Zhejiang Prulde Electric Appliance Co.,Ltd. |
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