CN211074744U - Side wall welding tool - Google Patents
Side wall welding tool Download PDFInfo
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- CN211074744U CN211074744U CN201921469866.1U CN201921469866U CN211074744U CN 211074744 U CN211074744 U CN 211074744U CN 201921469866 U CN201921469866 U CN 201921469866U CN 211074744 U CN211074744 U CN 211074744U
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Abstract
The utility model discloses a side wall welding frock, a serial communication port, including the frame, set up in be used for placing the product in the frame and send to the conveying mechanism of next station, set up in be used for carrying out the welded hot riveting unit with the product in the frame, hot riveting unit top is provided with first drive arrangement, sets up be used for carrying out welded ultrasonic welding unit with the product in the frame, ultrasonic welding unit top is provided with second drive arrangement, P L C control system, P L C control system with conveying mechanism, first drive arrangement and second drive arrangement are connected.
Description
Technical Field
The utility model relates to a welding equipment technical field, concretely relates to side wall welding frock.
Background
When the side wall product is produced, the side wall product is produced by adopting a plurality of processes at present, more manpower is needed in the production process, omission is easy to occur, the production efficiency is reduced, the labor intensity of operators is improved, meanwhile, the defective product is easy to flow out, and great inconvenience is brought to subsequent inspection.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to the above-mentioned not enough and defect of prior art, provide a side wall welding frock to solve above-mentioned problem.
The utility model provides a technical problem can adopt following technical scheme to realize:
the utility model provides a side wall welding frock which characterized in that includes:
a frame;
the conveying mechanism is arranged on the rack and used for placing and conveying the products to the next station;
the hot riveting unit is arranged on the rack and used for welding a product, and a first driving device is arranged above the hot riveting unit;
the ultrasonic welding unit is arranged on the rack and used for welding a product, and a second driving device is arranged above the ultrasonic welding unit;
a P L C control system, the P L C control system is connected with the conveying mechanism, the first driving device and the second driving device.
In a preferred embodiment of the present invention, the conveying mechanism includes a lower mold sliding plate slidably disposed on the frame, the lower mold sliding plate is provided with a positioning fixture for placing a product thereon, and the lower mold sliding plate is provided with a plurality of positioning blocks thereon.
In a preferred embodiment of the present invention, the lower mold sliding plate is connected to a linear slide rail disposed on the frame through a slider.
In the utility model discloses a preferred embodiment, the unit is riveted to the heat includes a plurality of hot melt welding mechanism that set up on first cope match-plate pattern, and each hot melt welding mechanism hangs upside down on the first cope match-plate pattern, be provided with the barometer on the first cope match-plate pattern.
In the utility model discloses a preferred embodiment, hot melt welding mechanism includes connecting rod, regulating block, cooling gas pipe and bonding tool, a connecting rod pot has the regulating block sets up on the first cope match-plate pattern, the other end of connecting rod is provided with the bonding tool just the lateral part of bonding tool is provided with the cooling gas pipe.
In a preferred embodiment of the present invention, the first driving device is a first servo cylinder, the first servo cylinder is hung upside down on the first upper mold plate, and an output end of the first servo cylinder is connected to the first upper mold plate.
In a preferred embodiment of the present invention, the ultrasonic welding unit includes a plurality of ultrasonic welding mechanisms and an ultrasonic signal generator, which are disposed on the second upper template, each ultrasonic welding mechanism is hung upside down on the second upper template, and a plurality of barometers are disposed on the second upper template.
In a preferred embodiment of the present invention, the ultrasonic welding mechanism includes a fixed block, an angle adjuster, a welding gun and a welding cylinder for driving the welding gun, one end of the fixed block is disposed on the second upper mold plate, the other end of the fixed block is hinged to the angle adjuster through a connecting rod, the angle adjuster is connected to the welding gun through a connecting block, and the welding cylinder is connected to the welding gun.
In a preferred embodiment of the present invention, the second driving device is a second servo cylinder, the second servo cylinder is hung upside down on the second upper mold plate, and an output end of the second servo cylinder is connected to the second upper mold plate.
In the utility model discloses a preferred embodiment, still be provided with in the frame and be used for with the delivery mechanism holds up the die-holding cylinder, the die-holding cylinder is used for with delivery mechanism places on the retooling dolly.
Due to the adoption of the technical scheme, the beneficial effects of the utility model reside in that: adopt the utility model discloses can realize that many products integrate and the multiple operation is integrated, reduce equipment and human input, reduction in production cost.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is the utility model discloses a whole picture of side wall welding frock.
Fig. 2 is the utility model discloses a front view of side wall welding frock.
Fig. 3 is a side view of the side wall welding tool of the utility model.
Fig. 4 is the utility model discloses a top view of side wall welding frock.
Fig. 5 is the utility model discloses a structural schematic of side wall welding frock.
Fig. 6 is a schematic structural diagram of a hot riveting unit of the side wall welding tool of the present invention.
Fig. 7 is a structural schematic diagram of an ultrasonic welding unit of the side wall welding tool of the present invention.
Fig. 8 is a structural schematic diagram of a hot-melt welding mechanism of the side wall welding tool of the present invention.
Fig. 9 is a schematic structural diagram of an ultrasonic welding mechanism of the side wall welding tool of the present invention.
Fig. 10 is a schematic structural diagram of a die change trolley of the side wall welding tool of the present invention.
Detailed Description
In order to make the technical means, creation features, achievement purposes and functions of the present invention easy to understand, the present invention is further explained below.
Referring to fig. 1 to 10, the side wall welding tool includes a frame 1, a conveying mechanism 100 for placing and conveying a product to a next station is disposed on the frame 1, the conveying mechanism 100 includes a lower mold sliding plate 110 slidably disposed on the frame 1, a positioning fixture 120 for placing the product is disposed on the lower mold sliding plate 110, a plurality of positioning blocks 130 are disposed on the lower mold sliding plate 110, and each positioning block 130 is disposed on the lower mold sliding plate 110 in a distributed manner. The lower die slide plate 110 is connected to a linear slide rail 140 provided on the machine frame 1 through a slider 111 so that a product can be placed on the positioning jig 120 to be slidingly conveyed to a next station. The lower die slide plate 110 in this embodiment is provided with a plurality of connecting seats 112.
The hot riveting unit 200 for welding a product is arranged on the frame 1, the first driving device 210 is arranged above the hot riveting unit 200, the hot riveting unit 200 comprises a plurality of hot melting welding mechanisms 220 arranged on a first upper template 200a, each hot melting welding mechanism 220 is inversely hung on the first upper template 200a, and a barometer 230 is arranged on the first upper template 200 a. The hot-melt welding mechanism 220 includes a connecting rod 221, an adjusting block 222, a cooling air pipe 223 and a welding head 224, wherein one end of the connecting rod 221 is sleeved with the adjusting block 222 and is arranged on the first upper die plate 200a, the other end of the connecting rod 221 is provided with the welding head 224, and the side part of the welding head 224 is provided with the cooling air pipe 223. The first driving device 210 is preferably a first servo cylinder, the first servo cylinder 210 is hung upside down on the first upper mold plate 200a, and the output end 210a of the first servo cylinder 210 is connected to the first upper mold plate 201. When the conveying mechanism 100 conveys the product to the station of the hot riveting unit 200, the output end 210a of the first servo cylinder 210 drives the first upper mold plate 200a to move, so that the cooling air pipe 223 and the welding head 224 of the hot riveting unit 200 on the first upper mold plate 200a weld the product. The first upper die plate 200a in this embodiment is provided with a connecting seat 200b connected with the connecting seat 112 on the lower die slide plate 110, and the connecting seat 200b on the first upper die plate 200a is connected with the connecting seat 112 on the lower die slide plate 110 through the guide pillar 10.
The frame 1 is provided with an ultrasonic welding unit 300 for welding a product, a second driving device 310 is arranged above the ultrasonic welding unit 300, the ultrasonic welding unit 300 comprises a plurality of ultrasonic welding mechanisms 320 and ultrasonic signal generators which are arranged on a second upper template 300a, each ultrasonic welding mechanism 320 is hung upside down on the second upper template 300a, the second upper template 300a is provided with a plurality of barometers 330, and the barometers 330 are arranged on the side portions of the ultrasonic welding unit 300 side by side. The ultrasonic welding mechanism 320 comprises a fixed block 321, an angle adjuster 322, a welding gun 323 and a welding cylinder 324 for driving the welding gun 323 to move, one end of the fixed block 321 is arranged on the second upper template 300a, the other end of the fixed block 321 is hinged with the angle adjuster 322 through a connecting rod 321a, the angle adjuster 322 is connected with the welding gun 323 through a connecting block 322a, and the welding cylinder 324 is connected with the welding gun 323. The second driving means 310 is preferably a second servo cylinder, the second servo cylinder 310 is hung upside down on the second upper mold plate 300a, and the output end 310a of the second servo cylinder 310 is connected to the second upper mold plate 300 a. When the conveying mechanism 100 conveys the product to the station of the ultrasonic welding unit 300, the output end 310a of the second servo cylinder 310 drives the second upper template 300a to move, so that the welding gun 320 of the ultrasonic welding mechanism 320 on the second upper template 300a welds the product. The second upper mold plate 300a in this embodiment is provided with a connecting seat 300b connected with the connecting seat 112 on the lower mold sliding plate 110, and the connecting seat 300b on the second upper mold plate 300a is connected with the connecting seat 112 on the lower mold sliding plate 110 through the guide pillar 10.
The ultrasonic signal generator in the embodiment comprises an ultrasonic power amplification module which can convert power frequency alternating current of 50/60Hz into ultrasonic frequency for the transducer to work and a control module with the functions of 'system protection monitoring' and 'automatic tuning'. The control module can cut off the ultrasonic energy when the ultrasonic welding unit 300 fails in operation, thereby providing extremely high safety and reliability for the generator and even the entire set of welding equipment.
The P L C control system is connected with the conveying mechanism 100, the first driving device 210 and the second driving device 310. in order to replace a new mold after welding, a mold supporting cylinder 2 for supporting the conveying mechanism 100 is further arranged on the frame 1, and the mold supporting cylinder 2 is used for placing the conveying mechanism 100 on the mold replacing trolley 1000.
The working principle of the utility model is as follows:
the product is placed on a positioning fixture 120, a P L C control system controls a lower die sliding plate 110 to slide on a linear sliding rail 140 of a rack 1 through a sliding block 111, when the product is conveyed to a first station of a hot riveting unit 200, a P L C control system controls an output end 210a of a first servo cylinder 210 to drive a first upper die plate 200a to move, so that a cooling air pipe 223 and a welding head 224 of the hot riveting unit 200 on the first upper die plate 200a weld and blow the product, when the first station is completed, a P L C control system controls the lower die sliding plate 110 to slide, when the product is conveyed to a second station of an ultrasonic welding unit 300, a P L C control system controls an output end 310a of the first servo cylinder 310 to drive the first upper die plate 200a to move, the amplitude is transmitted to a gap of the product by using a longitudinal wave crest generated by an energy converter of an ultrasonic signal generator during welding, the product or other pieces and molecules at a product contact position are collided with each other to generate melting under the condition of pressurizing, so that the contact position plastic is contacted with the product, the contact position of the welding mechanism 320, the welding mechanism is fused, and the welding mechanism is placed on a welding gun for replacing the welding mechanism, and then the welding mechanism 100 is used for.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. The utility model provides a side wall welding frock which characterized in that includes:
a frame;
the conveying mechanism is arranged on the rack and used for placing and conveying the products to the next station;
the hot riveting unit is arranged on the rack and used for welding a product, and a first driving device is arranged above the hot riveting unit;
the ultrasonic welding unit is arranged on the rack and used for welding a product, and a second driving device is arranged above the ultrasonic welding unit;
a P L C control system, the P L C control system is connected with the conveying mechanism, the first driving device and the second driving device.
2. The side wall welding tool according to claim 1, wherein the conveying mechanism comprises a lower die sliding plate slidably disposed on the frame, a positioning fixture for placing a product is disposed on the lower die sliding plate, and a plurality of positioning blocks are disposed on the lower die sliding plate.
3. The side wall welding tool according to claim 2, wherein the lower die sliding plate is connected with a linear sliding rail arranged on the rack through a sliding block.
4. The side wall welding tool according to claim 1, wherein the hot riveting unit comprises a plurality of hot melting welding mechanisms arranged on a first upper template, each hot melting welding mechanism is hung upside down on the first upper template, and a barometer is arranged on the first upper template.
5. The side wall welding tool according to claim 4, wherein the hot-melt welding mechanism comprises a connecting rod, an adjusting block, a cooling air pipe and a welding head, the adjusting block is arranged on the first upper template in a sleeved mode at one end of the connecting rod, the welding head is arranged at the other end of the connecting rod, and the cooling air pipe is arranged on the side portion of the welding head.
6. The side wall welding tool according to claim 4, wherein the first driving device is a first servo cylinder, the first servo cylinder is hung upside down above the first upper template, and an output end of the first servo cylinder is connected with the first upper template.
7. The side wall welding tool according to claim 1, wherein the ultrasonic welding unit comprises a plurality of ultrasonic welding mechanisms and an ultrasonic signal generator, the ultrasonic welding mechanisms and the ultrasonic signal generator are arranged on a second upper template, each ultrasonic welding mechanism is hung on the second upper template in an inverted mode, and a plurality of air pressure gauges are arranged on the second upper template.
8. The side wall welding tool according to claim 7, wherein the ultrasonic welding mechanism comprises a fixing block, an angle adjuster, a welding gun and a welding cylinder for driving the welding gun to move, one end of the fixing block is arranged on the second upper template, the other end of the fixing block is hinged to the angle adjuster through a connecting rod, the angle adjuster is connected with the welding gun through a connecting block, and the welding cylinder is connected with the welding gun.
9. The side wall welding tool according to claim 7, wherein the second driving device is a second servo cylinder, the second servo cylinder is hung upside down above the second upper die plate, and an output end of the second servo cylinder is connected with the second upper die plate.
10. The side wall welding tool according to claim 1, wherein a mold supporting cylinder for supporting the conveying mechanism is further arranged on the rack, and the mold supporting cylinder is used for placing the conveying mechanism on a mold changing trolley.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921469866.1U CN211074744U (en) | 2019-09-05 | 2019-09-05 | Side wall welding tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921469866.1U CN211074744U (en) | 2019-09-05 | 2019-09-05 | Side wall welding tool |
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| Publication Number | Publication Date |
|---|---|
| CN211074744U true CN211074744U (en) | 2020-07-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921469866.1U Active CN211074744U (en) | 2019-09-05 | 2019-09-05 | Side wall welding tool |
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| CN (1) | CN211074744U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110561759A (en) * | 2019-09-05 | 2019-12-13 | 上海海泰汽配有限公司 | Side wall welding tool |
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2019
- 2019-09-05 CN CN201921469866.1U patent/CN211074744U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110561759A (en) * | 2019-09-05 | 2019-12-13 | 上海海泰汽配有限公司 | Side wall welding tool |
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