CN202428665U - Vibrating friction welding machine with heating device - Google Patents
Vibrating friction welding machine with heating device Download PDFInfo
- Publication number
- CN202428665U CN202428665U CN2011205162998U CN201120516299U CN202428665U CN 202428665 U CN202428665 U CN 202428665U CN 2011205162998 U CN2011205162998 U CN 2011205162998U CN 201120516299 U CN201120516299 U CN 201120516299U CN 202428665 U CN202428665 U CN 202428665U
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- friction welding
- welding machine
- vibration
- warm table
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Abstract
The utility model discloses a vibrating friction welding machine with a heating device. The vibrating friction welding machine comprises a machine frame, a vibrating head, a first die, a lifting platform and a second die, wherein the vibrating head is arranged on the machine frame and is used for generating vibration; the first die is arranged on the vibrating head and is used for placing a first workpiece; the lifting platform is connected to the machine frame through a guide post; and the second die is arranged on the lifting platform and is used for placing a second workpiece. The vibrating friction welding machine is characterized by further comprising the heating device, wherein the heating device is arranged on the lifting platform and is used for heating the first workpiece and the second workpiece before the first workpiece and the second workpiece are subjected to vibrating friction welding operation. According to the vibrating friction welding machine, high-strength plastic pieces can be welded with low cost and clean welding is realized.
Description
Technical field
The utility model relates to a kind of vibration friction welding machine with heater.
Background technology
The vibration friction welding machine of conventional plastic part welding now; For the problem of the welding difficulty that solves the highstrenghtpiston, adopt the design that changes the welding muscle at present usually, adopt more powerful vibration friction welding machine, the welding pressure when increasing welding, increase weld interval or the like method.These methods all can be brought another problem to some extent, and that produces more useless wadding and impurity exactly.Simultaneously, the intensity of welding edge also can't meet the demands.In order to solve working of plastics welding back product the problem of useless wadding and impurity is arranged, realize the cleaning welding, the method that adopts usually is to increase the flash groove design.Simultaneously, in the production link of plastic product, increase cleaning process, useless wadding of cleaning and impurity, and increase the outward appearance cleaning process.These measures can not be satisfied the properties of product that the client has relatively high expectations to structural strength, outward appearance and clean-up performance to automobile high-temperature components, pressure vessel, automobile lamp, cleaning container, medicine equipment etc.
The vibration friction welding machine of present working of plastics welding exists defective to be, when the welded high-strength plastics, the existence welding is difficult, weld strength is inhomogeneous, produce problems such as more useless wadding and impurity.For this reason, need to adopt the design that changes the welding muscle, adopt more powerful vibration friction welding machine, increase energy resource consumption, the welding pressure when increasing welding increases weld interval.In order to solve working of plastics welding back product the problem of useless wadding and impurity is arranged, realize the cleaning welding requirements, needing in the production to adopt increases the cleaning process method, and the production that must increase product like this is consuming time, and production cost is risen.
Therefore, be desirable to provide a kind of vibration friction welding machine, it can solve the problem that in the welding process of high-strength plastic materials and parts, produces useless wadding and impurity with lower cost, thereby realizes the cleaning welding.
The utility model content
Provided brief overview hereinafter, so that the basic comprehension about some aspect of the utility model is provided about the utility model.But, should be appreciated that this general introduction is not the exhaustive general introduction about the utility model.It is not key part or the pith that intention is used for confirming the utility model, neither be intended to be used for limiting the scope of the utility model.Its purpose only is to provide some notion about the utility model with the form of simplifying, with this as the preorder in greater detail that provides after a while.
Said circumstances in view of prior art; The purpose of the utility model provides a kind of vibration friction welding machine with heater; It can overcome the shortcoming and defect of above-mentioned prior art, realizes welding and the welding of realization cleaning to the high-strength plastic materials and parts with lower cost.
To achieve these goals, according to the one side of the utility model, a kind of vibration friction welding machine is provided, this vibration friction welding machine can comprise: frame; Vibration head, it is installed on the said frame, is used for producing vibration; First mould, it is installed to said vibration head, is used to place first workpiece; Lifting platform, it is connected to said frame through guide pillar; And second mould; It is installed to said lifting platform, is used to place second workpiece, it is characterized in that; Said vibration friction welding machine further comprises: heater; It is installed to said lifting platform, is used for before said first workpiece and said second workpiece being vibrated the friction welding operation, said first workpiece and said second workpiece being heated.
Preferably, heater can comprise: the warm table carriage, and it is fixed to lifting platform; Warm table is used to heat first workpiece and second workpiece; And track pad, it is arranged on the warm table carriage, and wherein, through track pad, warm table is moved on the warm table carriage or on second mould.
Preferably, heater may further include: control module, it is arranged on the warm table carriage, is used to control the heating of warm table and move.
Preferably, control module can further be controlled the vibration of vibration head and moving of lifting platform.
Preferably, warm table can be the infrared ray warm table.
Preferably, before first workpiece and second workpiece being vibrated the friction welding operation, heater is to first workpiece and 1 to 30 second of said second workpiece.
More preferably, before first workpiece and second workpiece being vibrated the friction welding operation, heater is to first workpiece and 5 to 15 seconds of second workpiece heating.
Preferably, when heater heated first workpiece and second workpiece, heater can be in the centre position between first mould and second mould.
Preferably, first workpiece and second workpiece are thermoplastic plastic parts.
In the technique scheme of the utility model, need the position of welding in advance in the heating of plastic product, it is softened and be easy to and weld, with common vibration friction welding machine the welding position is welded again.When welding, can realize the high and weld strength advantage of uniform of weld strength to the high-strength plastic materials and parts.During to the cleaning welding, can realize not having useless wadding or impurity and produce, can reduce bonding power and energy resource consumption, and reduce and produce man-hour.
Description of drawings
The utility model can wherein use same or analogous Reference numeral to represent identical or similar parts in institute's drawings attached through with reference to hereinafter combining the given detailed description of accompanying drawing to be better understood.Said accompanying drawing comprises in this manual and forms the part of specification together with following detailed description, is used for further illustrating the preferred embodiment and the principle and advantage of explaining the utility model of the utility model.In the accompanying drawings:
Fig. 1 be diagram according to the carrying out of the utility model embodiment partly dissect the stereogram of the vibration friction welding machine of processing;
Fig. 2 is from the stereogram of another angle diagram according to the vibration friction welding machine of the utility model embodiment;
Fig. 3 is the side view of diagram according to a kind of duty of the vibration friction welding machine of the utility model embodiment;
Fig. 4 is the sectional view of the vibration friction welding machine of the A-A line intercepting of diagram in Fig. 3;
Fig. 5 is the side view of diagram according to the another kind of duty of the vibration friction welding machine of the utility model embodiment;
Fig. 6 is the sectional view of the vibration friction welding machine of the B-B line intercepting of diagram in Fig. 5.
It will be appreciated by those skilled in the art that in the accompanying drawing element only for simple and clear for the purpose of and illustrate, and be not necessarily to draw in proportion.For example, some size of component possibly amplified with respect to other element in the accompanying drawing, so that help to improve the understanding to the utility model embodiment.
The specific embodiment
To combine accompanying drawing that the example embodiment of the utility model is described hereinafter.In order to know and for simplicity, in specification, not describe all characteristics of actual embodiment.Yet; Should understand; In the process of any this practical embodiments of exploitation, must make a lot of decisions, so that realize developer's objectives, for example specific to embodiment; Meet and system and professional those relevant restrictive conditions, and these restrictive conditions may change along with the difference of embodiment to some extent.In addition, might be very complicated and time-consuming though will also be appreciated that development, concerning the those skilled in the art that have benefited from present disclosure, this development only is customary task.
At this; What also need explain a bit is; For fear of having blured the utility model because of unnecessary details, only show in the accompanying drawings with according to closely-related apparatus structure of the scheme of the utility model and/or treatment step, and omitted other details little with the utility model relation.
Vibration friction welding machine according to the embodiment of the utility model can comprise: frame; Vibration head, it is installed on the said frame, is used for producing vibration; First mould, it is installed to said vibration head, is used to place first workpiece; Lifting platform, it is connected to said frame through guide pillar; Second mould; It is installed to said lifting platform, is used to place second workpiece, it is characterized in that; Said vibration friction welding machine further comprises: heater; It is installed to said lifting platform, is used for before said first workpiece and said second workpiece being vibrated the friction welding operation, said first workpiece and said second workpiece being heated.
Describe vibration friction welding machine with reference to the accompanying drawings in detail according to the embodiment of the utility model.
Fig. 1 be diagram according to the carrying out of the utility model embodiment partly dissect the stereogram of the vibration friction welding machine of processing, and Fig. 2 is from the stereogram of another angle diagram according to the vibration friction welding machine of the utility model embodiment.
As illustrated in fig. 1 and 2, can comprise frame 5, vibration head 1, mold (first mould) 2, lifting platform 4, bed die (second mould) 3 and heater according to the vibration friction welding machine of the embodiment of the utility model.
Particularly, vibration head 1 can be installed on the frame 5, is used for producing vibration.For example, vibration head 1 can produce the harmonic vibration of left and right directions.Mold 2 is installed to vibration head 1, can be installed to particularly vibration head 1 below.In Fig. 1, carried out partly dissecing processing, so that the mold 2 that is installed in below the vibration head 1 to be shown.Mold 2 is used to place workpiece (first workpiece).When vibration head 1 is carried out the harmonic vibration of left and right directions, can drive mold 2 and top last workpiece vibrates together.
Heater is installed to lifting platform 4.To on before workpiece and play workpiece vibrate the friction welding operation, heater can heat last workpiece and following workpiece.Heater among Fig. 1 and 2 can comprise warm table carriage 9, warm table 6 and track pad 11.Because heater is directly installed on the lifting platform 4, so that the installation and removal of heater, and can not cause appreciable impact to weld mold (like bed die 3).
Particularly, warm table carriage 9 can be fixed to lifting platform 4.Track pad 11 can be arranged on the warm table carriage 9.Through track pad 11, warm table 6 can be moved on the warm table carriage 9 or on the bed die 3.Warm table 6 can heat last workpiece and the following workpiece in the bed die 3 in the mold 2.Preferably, last workpiece can be thermoplastic plastic parts with following workpiece.
Because warm table carriage 9 is fixed on the lifting platform 4, so can realize the synchronous rising or the decline of warm table carriage 9 and lifting platform 4.Warm table 6 is realized reaching relative motion up and down with the front and back of mold 2 and bed die 3 through track pad 11.
Further, heater can also comprise control module, and this control module can be arranged on the warm table carriage 9, is used to control the heating of warm table 6 and move.In Fig. 1 and 2, control module is in particular electrical junction box 7 and hydraulic pressure and Pneumatic assembly 8.And then control module can also be controlled the vibration of vibration head 1 and moving of lifting platform 4.That is electrical junction box 7 and hydraulic pressure and the Pneumatic assembly 8 installed on the warm table carriage 9 for mold 2, bed die 3 and warm table 6 provide power supply, control signal, hydraulic power, source of the gas etc., and can provide the heat energy of heating of plastic spare.Preferably, warm table 6 is the infrared ray warm table.
The groundwork order of the vibration friction welding machine of explanation embodiment according to the utility model as illustrated in fig. 1 and 2 below.
(1) at initial state, lifting platform 4 is positioned at the original position of machine, i.e. origin position.Warm table 6 is positioned at warm table carriage 9 tops.The last workpiece that will weld respectively at this moment, is placed on mold 2 and the bed die 3 with following workpiece.
Fig. 3 is the side view of diagram according to the above-mentioned duty of the vibration friction welding machine of the utility model embodiment, and the sectional view of the vibration friction welding machine of Fig. 4 A-A line intercepting that is diagram in Fig. 3.As shown in Figure 4 especially, be placed in the mold 2 and will play before workpiece is placed in the bed die 3 will going up workpiece, warm table 6 is positioned on the warm table carriage 9.Therefore, heater can not cause interference to the placement of workpiece.
(2) next, press the machine startup button, warm table 6 is moved between mold 2 and the bed die 3 through track pad 11.
Fig. 5 is the side view of diagram according to the above-mentioned duty of the vibration friction welding machine of the utility model embodiment, and the sectional view of the vibration friction welding machine of Fig. 6 B-B line intercepting that is diagram in Fig. 5.As shown in Figure 6 especially, be placed in the mold 2 and will play after workpiece is placed in the bed die 3 will going up workpiece, warm table 6 is moved on the bed die 3, thereby is between mold 2 and the bed die 3.
(3) next, lifting platform 4 rises to heating location along guide pillar 10, so that last workpiece in 6 pairs of molds 2 of warm table and the following workpiece in the bed die 3 heat simultaneously in advance.Preferably, when 6 pairs of last workpiece of warm table heat with following workpiece, the centre position of warm table 6 between mold 2 and bed die 3.Like this can be to last workpiece and the evenly heating simultaneously of following workpiece.
Preferably, on before workpiece and play workpiece vibrate the friction welding operation, warm table heated for 1 to 30 second to last workpiece and following workpiece, more preferably heated for 5 to 15 seconds.
(4) next, lifting platform 4 is after guide pillar 10 drops to origin position, and warm table 6 turns back to warm table carriage 9 tops through track pad 11.This moment can be referring to the duty shown in Fig. 3 and 4.
(5) next, lifting platform 4 rises to the welding position along guide pillar 10, lifting workpiece is contacted simultaneously after, vibration head 1 produces the harmonic vibration of left and right directions, to realize the welding to lifting workpiece.
(6) last, after welding finished, lifting platform 4 dropped to the origin position of machine, to take out the workpiece of welding.
According to the vibration friction welding machine of the embodiment of the utility model with heater, need the position of welding in advance in the heating of plastic product, make it softening, thereby make follow-up vibration friction welding become easy.Therefore, aspect the welded high-strength working of plastics, can realize the high and weld strength advantage of uniform of weld strength.Simultaneously, not useless wadding or impurity produce, and can realize the cleaning welding.In addition, owing to reduced bonding power and energy resource consumption, and reduce production man-hour, therefore can reduce the production cost of working of plastics.
Though more than combine accompanying drawing to describe the embodiment of the utility model in detail, should be understood that top described embodiment just is used to explain the utility model, and do not constitute restriction the utility model.For a person skilled in the art, can make various modifications and change to above-mentioned embodiment and do not deviate from the essence and the scope of the utility model.Therefore, the scope of the utility model is only limited appended claim and equivalents thereof.
Claims (9)
1. vibration friction welding machine comprises:
Frame;
Vibration head, it is installed on the said frame, is used for producing vibration;
First mould, it is installed to said vibration head, is used to place first workpiece;
Lifting platform, it is connected to said frame through guide pillar; And
Second mould, it is installed to said lifting platform, is used to place second workpiece,
It is characterized in that said vibration friction welding machine further comprises:
Heater, it is installed to said lifting platform, is used for before said first workpiece and said second workpiece being vibrated the friction welding operation, said first workpiece and said second workpiece being heated.
2. vibration friction welding machine according to claim 1, wherein, said heater comprises:
The warm table carriage, it is fixed to said lifting platform;
Warm table is used to heat said first workpiece and said second workpiece; And
Track pad, it is arranged on the said warm table carriage, and wherein, through said track pad, said warm table is moved on the said warm table carriage or on said second mould.
3. vibration friction welding machine according to claim 2, wherein, said heater further comprises:
Control module, it is arranged on the said warm table carriage, is used to control the heating of said warm table and move.
4. vibration friction welding machine according to claim 3, wherein, said control module is the vibration of the said vibration head of control and moving of said lifting platform further.
5. vibration friction welding machine according to claim 2, wherein, said warm table is the infrared ray warm table.
6. vibration friction welding machine according to claim 1, wherein, before said first workpiece and said second workpiece being vibrated the friction welding operation, said heater is to said first workpiece and 1 to 30 second of said second workpiece heating.
7. vibration friction welding machine according to claim 6, wherein, before said first workpiece and said second workpiece being vibrated the friction welding operation, said heater is to said first workpiece and 5 to 15 seconds of said second workpiece heating.
8. vibration friction welding machine according to claim 1, wherein, when said heater heats said first workpiece and said second workpiece, the centre position of said heater between said first mould and said second mould.
9. vibration friction welding machine according to claim 1, wherein, said first workpiece and said second workpiece are thermoplastic plastic parts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205162998U CN202428665U (en) | 2011-12-12 | 2011-12-12 | Vibrating friction welding machine with heating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205162998U CN202428665U (en) | 2011-12-12 | 2011-12-12 | Vibrating friction welding machine with heating device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202428665U true CN202428665U (en) | 2012-09-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011205162998U Expired - Lifetime CN202428665U (en) | 2011-12-12 | 2011-12-12 | Vibrating friction welding machine with heating device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202428665U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105215587A (en) * | 2015-10-29 | 2016-01-06 | 嵊州新锐大进焊接设备有限公司 | A kind of for the lowering or hoisting gear in bonding machine |
| CN105799154A (en) * | 2016-04-12 | 2016-07-27 | 苏州凯尔博精密机械有限公司 | Vibration friction welding machine |
| CN108081618A (en) * | 2017-11-29 | 2018-05-29 | 上海交通大学 | A kind of vibration friction welding machine with bilateral preheating apparatus |
| CN108773077A (en) * | 2018-06-15 | 2018-11-09 | 德召尼克（常州）焊接科技有限公司 | A kind of vibratory frictional bonding machine for plastics with preheating device |
-
2011
- 2011-12-12 CN CN2011205162998U patent/CN202428665U/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105215587A (en) * | 2015-10-29 | 2016-01-06 | 嵊州新锐大进焊接设备有限公司 | A kind of for the lowering or hoisting gear in bonding machine |
| CN105799154A (en) * | 2016-04-12 | 2016-07-27 | 苏州凯尔博精密机械有限公司 | Vibration friction welding machine |
| CN108081618A (en) * | 2017-11-29 | 2018-05-29 | 上海交通大学 | A kind of vibration friction welding machine with bilateral preheating apparatus |
| CN108081618B (en) * | 2017-11-29 | 2020-02-07 | 上海交通大学 | Vibration friction welding machine with double-side preheating device |
| CN108773077A (en) * | 2018-06-15 | 2018-11-09 | 德召尼克（常州）焊接科技有限公司 | A kind of vibratory frictional bonding machine for plastics with preheating device |
| CN108773077B (en) * | 2018-06-15 | 2024-04-05 | 德召尼克（常州）焊接科技有限公司 | Plastic vibration friction welding machine with preheating device |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20120912 |