CN204225081U - Vibro replacement stone column machine - Google Patents
Vibro replacement stone column machine Download PDFInfo
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- CN204225081U CN204225081U CN201420675498.7U CN201420675498U CN204225081U CN 204225081 U CN204225081 U CN 204225081U CN 201420675498 U CN201420675498 U CN 201420675498U CN 204225081 U CN204225081 U CN 204225081U
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- sleeve pipe
- replacement stone
- stone column
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Abstract
The utility model discloses a kind of vibro replacement stone column machine, it comprises: crane system, auto feed system, drill pipe system and vibrating impacter system, the cable winding plant of described auto feed system, water pipe winding plant, tracheae winding plant and wire rope winding plant are synchro-feed, wherein, in described drill pipe system, the axial length of guide rod is adjustable, to change the lowered position on the described relative ground of vibrating impacter system; Described auto feed system is installed on the rear portion of described crane system, as the counterweight of described crane system.Vibro replacement stone column machine of the present utility model, structure is simple, easy to use, makes vibro replacement stone column machine can the darker ground of reinforcement depth, solves the difficult problem that this area reinforces deep foundation basis.
Description
Technical field
The utility model relates to vibro replacement stone column machine technology field.
Background technology
In Soft Soil Ground And Foundation consolidation process engineering, advantages such as vibro replacement stone column technique is remarkably productive with construction quality, construction technology is simple, construction cost is low, filling material wide material sources and obtain extensive use.Especially Vibro-replacement Stone Column technique has outstanding anti-seismic performance with the composite foundation of anti-liquefaction and formation and becomes the technique of designer's first-selection at earthquake Chang Faqu!
Inherently see, vibroflotation method is the water using higher pressure water in sand, rubble, soil layer, sometimes also will add cobble or rubble is replaced, and therefore, is in a kind of slurry condition in hole always.Under shallow-layer shakes the condition of rushing within 20 meters, single guide rod (swing pipe) is used to reach engineering purpose; More deeply shake for punching for 30-40 meter level, use main equipment, single lengthening guide rod also can reach engineering purpose, and just engineering cost greatly increases; When hole depth more than 50 meters, if continue to use single guide rod, not only engineering cost is difficult to bear, and potential safety hazard sharply increases, vibroflotation technique cannot continue, therefore, if want to carry out vibro-replacement stone operation on the stratum of the degree of depth more than 40 meters, multi-joint telescoping guide rod can only be adopted.
But, because flexible guide rod is made up of more piece guide rod, and work in the environment of rubble, sand, mud mixing and under bottom connection large-scale vibrating equipment state, therefore, once mud and sandstone wherein enter among the gap of inside and outside guide rod, make flexible guide rod card, then vibrating impacter will be imbedded in hole, make vibrating and impacting construction of ballast pile failure, and bring about great losses.Therefore, how preventing the mixture of rubble, sand, mud from entering flexible guide rod is the problem that those skilled in the art study for a long time, is also the long-standing essence difficult problem in this field.Also Just because of this, construction depth have to be limited to 20 meters by domestic vibroflotation construction specification, that is, construction depth is limited within the normal condition that single guide rod can reach.
Summary of the invention
The purpose of this utility model is exactly to solve the problem, and provides a kind of vibro replacement stone column machine, and its structure is simple, easy to use, makes vibro replacement stone column machine can the darker ground of reinforcement depth, solves the difficult problem that this area reinforces deep foundation basis.
For realizing above-mentioned purpose of the present utility model, vibro replacement stone column machine of the present utility model comprises: crane system, auto feed system, drill pipe system and vibrating impacter system, the cable winding plant of described auto feed system, water pipe winding plant, tracheae winding plant and wire rope winding plant are synchro-feed, wherein, in described drill pipe system, the axial length of guide rod is adjustable, to change the lowered position on the described relative ground of vibrating impacter system; Described auto feed system is installed on the rear portion of described crane system, as the counterweight of described crane system.
Wherein, described guide rod is flexible guide rod, and it comprises: the multilayer sleeve be socketed successively from inside to outside; Wherein, the top layer sleeve pipe in described multilayer sleeve and intermediate casing are slidably connected by the first sliding pair, and are connected together by the first clamping vice card; Wherein, the intermediate casing in described multilayer sleeve and bottom sleeve pipe are slidably connected by the second sliding pair, and are connected together by the second clamping vice card.
Preferably, described first sliding pair comprises: at least one first keyway being arranged on described top layer internal surface of sleeve pipe; Be arranged at least one first flat key of described intermediate casing outer wall; Wherein, described first flat key coordinates with described first keyway; Wherein, described first keyway and described first flat key extend along the axis of described top layer sleeve pipe and intermediate casing respectively.
Preferably, described first clamping pair comprises: ring be located at described top layer internal surface of sleeve pipe bottom and radially towards center position protrude the first support ear; Ring is located at described intermediate casing outer wall top and the first clamping platform radially protruded outwardly; Wherein, described first clamping platform is overlapped on described first support ear.
Wherein, described drill pipe system also comprises the pallet for shrinking described guide rod, and it comprises: for connecting the cylinder of the bottom sleeve pipe in described guide rod; Be arranged on cylinder outer wall and the bearing device radially stretched out outwardly; Wherein, described bearing device is provided with multiple ladder platforms of radially arranging successively, its each ladder platform is used for a corresponding sleeve pipe in guide rod described in support.
Wherein, described water pipe winding plant has the second water pipe for realizing hydraulic pressure dynamic equilibrium; Described tracheae winding plant has the second tracheae for realizing dynamically balanced air pressure; The wire rope of described wire rope winding plant connects the bottom sleeve pipe of described guide rod, to transfer or to lift described bottom sleeve pipe, makes length elongation or the shortening of described guide rod; Described second water pipe is connected described bottom cannula tip respectively with described second tracheae.
Wherein, the motor of described vibrating impacter system is variable-frequency motor; The bumper assembly of described vibrating impacter system comprises: the rubber absorbers assembly in tubular; Be embedded in rubber absorbers assembly top for connecting the upper adpting flange of described guide rod, being embedded in the lower adpting flange for connecting described transit joint of rubber absorbers assembly bottom; Wherein, the bonding surface of described upper adpting flange and described guide rod is provided with hermetically-sealed construction; Wherein, the bonding surface of described lower adpting flange and described transit joint is provided with lower seal structure.
Preferably, described upper hermetically-sealed construction is identical with described lower seal structure, includes: the cannelure being arranged on described upper adpting flange top or described lower adpting flange bottom; Be placed in the upper sealing ring in described cannelure.
Preferably, described bumper assembly also comprise be embedded in described rubber absorbers for improving cord in rubber absorbers tension and anti-twisting property.
Particularly, described bumper assembly also comprises the tensile structure being embedded in described upper adpting flange and/or described lower adpting flange and described rubber absorbers bonding surface place.
Compared with prior art, vibro replacement stone column facility of the present utility model have the following advantages:
1) the utility model vibro replacement stone column facility have flexible guide rod, every adjacent two layers sleeve pipe in its multilayer sleeve is slidably connected by sliding pair, therefore the length of multilayer sleeve can elongate or shorten, vibrating impacter lowered position can be regulated, make the vibrating impacter carrying out vibro-replacement stone operation can arrive the required degree of depth, namely, make to have this flexible guide rod vibro replacement stone column machine can reinforcement depth more than 40 meters, even 90 meter dark ground, solve the difficult problem that this area reinforces dark Soft Soil Ground And Foundation;
2) the stretch every two-layer adjacent casing of guide rod of the utility model is slidably connected by sliding pair, and therefore adjacent inside and outside two-layer sleeve pipe can only move up and down, and can not mutually reverse, and guarantees the stability of vibrating impacter work;
3) every two-layer adjacent casing of the present utility model is connected together by clamping vice card, and every two-layer adjacent casing can not be departed from mutually, thus ensures vibrating impacter safety in the course of the work and stability;
4) flexible guide rod of the present utility model, structure is simple, easy to use, can realize the dynamic equilibrium of hydraulic pressure and air pressure, guarantee that vibrating impacter normally works;
5) in auto feed system of the present utility model, the second water pipe and the second tracheae is adopted to carry water gentle to the dynamic equilibrium forming hydraulic pressure, air pressure above the bottom sleeve pipe of flexible guide rod, and formed above bottom sleeve pipe can storage of water gentle and make water, passage that gas upwards flows, thus it is inner to make the mixtures such as the earth outside flexible guide rod, sandstone can not enter into flexible guide rod, ensure that flexible guide rod can the free-extension of normal table, that guarantees that vibro-replacement stone operates reliably carries out;
6) motor of the utility model vibrating impacter system is variable-frequency motor, when vibro replacement stone column machine works, by being arranged on the frequency converter of vibrating impacter outside, motor can be made to realize stepless speed regulation, thus can to meet vibro replacement stone column machine be vibrosinking pile construction requirement under the complex stratum condition of 40-90 rice in the degree of depth;
7) bumper assembly structure of the present utility model is simple, easy to use, and tension, antitorque, pressure-resistant seal performance is good, and damping effect is outstanding, long service life, reduces maintenance, changes man-hour, do not affect the duration of vibro-replacement stone operation, can enhance productivity.
Below in conjunction with accompanying drawing, the utility model is described in detail.
Accompanying drawing explanation
Fig. 1 is the structural representation of the vibro replacement stone column machine with the synchronous auto feed system of the utility model multireel dish;
Fig. 2 is the left side view shown in Fig. 1;
Fig. 3 is the structural representation of the synchronous auto feed system of figure multireel of the present utility model dish;
Fig. 4 is the structural representation of the drill pipe system of vibro replacement stone column machine;
Fig. 5 is that the N-N shown in Fig. 4 is to sectional view;
Fig. 6 is the structural representation of vibro replacement stone column machine guide rod pallet component;
Fig. 7 is the right side view shown in Fig. 6;
Fig. 8 is the structural representation of flexible guide rod;
Fig. 9 is the cross section cut-away view that top layer sleeve pipe and intermediate casing are slidably connected;
Figure 10 is the cross section cut-away view that bottom sleeve pipe and intermediate casing are slidably connected;
Figure 11 is the structural representation of the second sleeve pipe in intermediate casing;
Figure 12 is the enlarged drawing of part A shown in Fig. 8;
Figure 13 is the structural representation of the pallet of guide rod pallet component first embodiment;
Figure 14 is the structural representation of the pallet of guide rod pallet component second embodiment;
Figure 15 is the structural representation of the utility model vibrating impacter;
Figure 16 is the structural representation of bumper assembly of the present utility model.
Detailed description of the invention
As shown in Figure 1 and Figure 2, for the structural representation of the vibro replacement stone column machine that the utility model provides, as seen from the figure, vibro replacement stone column machine comprises: crane system 400, auto feed system 300, drill pipe system 100 and vibrating impacter system 200, the cable winding plant 302 of auto feed system, water pipe winding plant 304, tracheae winding plant 301 and wire rope winding plant 303 are synchro-feed, wherein, in drill pipe system, the axial length of guide rod 101 is adjustable, to change the lowered position on the relative ground of vibrating impacter system; Wherein, auto feed system is installed on the rear portion of crane 401 in crane system 400, as the counterweight of crane.
Concrete, as shown in Figure 1-Figure 3, the cable winding plant 302 in auto feed system, water pipe winding plant 301 and tracheae winding plant 304 have respectively makes vibrating impacter realize cable 321, first water pipe 311 and first tracheae 341 of vibro-replacement stone function for being connected with vibrating impacter system.In addition, water pipe winding plant also has the second water pipe 312 for making vibrating impacter realize hydraulic pressure dynamic equilibrium in vibro-replacement stone operation; Tracheae winding plant also has the second tracheae 342 for making vibrating impacter realize dynamically balanced air pressure in vibro-replacement stone operation.
And drill pipe system 100 has the flexible guide rod 101 along its axial elongation or shortening, this flexible guide rod has the multilayer sleeve be socketed successively from inside to outside; Wherein, wire rope 331 connects the bottom sleeve pipe 5 in multilayer sleeve, to transfer or to lift bottom sleeve pipe, makes length elongation or the shortening of multilayer sleeve; Wherein, the second water pipe 312 and the second tracheae 342 are connected the top (as shown in Figure 4, Figure 5) of the bottom sleeve pipe 5 in multilayer sleeve respectively; And the first water pipe 311, first tracheae 341, cable 321 are from top to bottom through each layer sleeve pipe in flexible guide rod, and be connected with vibrating impacter.
In auto feed system of the present utility model, its water pipe winding plant 301 and tracheae winding plant 304 are except having the first water pipe 311 for making vibrating impacter realize vibro-replacement stone function and the first tracheae 341, also have for making the vibrating impacter of vibro replacement stone column machine realize the second water pipe 312 of hydraulic pressure dynamic equilibrium and realize the second tracheae 342 of dynamically balanced air pressure respectively, further, wire rope 331, second water pipe of its wire rope winding plant 303, the second tracheae are separately fixed at the top of bottom sleeve pipe 5.When the wire rope in auto feed system plays lift to bottom sleeve pipe or transfers effect, the second water pipe, the second tracheae can along with synchronously lifting or transferring, thus make flexible guide rod change length.
When multilayer sleeve due to flexible guide rod all stretches out, the total length of flexible guide rod can reach 90 meters, and therefore vibro replacement stone column machine of the present utility model can carry out vibro-replacement stone operation to the stratum that the degree of depth is greater than 40 meters.And carry out in the process of vibro-replacement stone operation at vibrating impacter, because flexible guide rod works under the state of rubble, sand, mud three mixing, therefore, the mixture of rubble, sand, mud is easy to the gap entered between the multilayer sleeve of flexible guide rod, the multilayer of flexible guide rod or which floor sleeve pipe are stuck, thus make the vibrating impacter 230 of vibrating impacter system 200 imbed in hole, make vibro-replacement stone operation failure.
In order to avoid the multilayer sleeve of flexible guide rod is stuck, in auto feed system of the present utility model, the second water pipe and the second tracheae is adopted to carry water gentle above the bottom sleeve pipe of flexible guide rod, and formed above bottom sleeve pipe can the gentle passage of storage of water, and this passage top is connected with a catch basin 150 (as shown in Figure 1), and catch basin is provided with the outlet for outwards flowing out for unnecessary water in passage.In vibro-replacement stone operation, owing to carrying water in the passage of the second water pipe endlessly above bottom sleeve pipe, make the water all the time in the passage above bottom sleeve pipe with certain altitude, therefore, form certain water-head at the upper and lower of bottom sleeve pipe.Because flexible guide rod is connected together from the inside to the outside by multilayer sleeve to be formed, therefore, water above bottom sleeve pipe can think the inside at flexible guide rod, and the water flowed out from the bottom to top formed in vibro-replacement stone operating process can be thought in the outside of flexible guide rod, namely, in the water-head that the inside and outside formation of flexible guide rod is certain, the hydraulic pressure of flexible guide rod inside is made to be greater than outside hydraulic pressure all the time.
Hydraulic pressure due to flexible guide rod inside is greater than the hydraulic pressure of its outside all the time, and, when flexible guide rod is in elongation state, the consistent length of flexible guide rod, make the differential water pressures in the inside and outside portion of flexible guide rod constant, therefore, the water carried of the first water pipe and the second water pipe is at the hydraulic balance of flexible guide rod inside and outside formative dynamics.Therefore, when the mixture that the water carried of rubble, sand, mud and the first water pipe in vibro-replacement stone operation the is formed near gaps to upper reaches and between the multilayer sleeve flowing into flexible guide rod from the bottom to top, under the effect of the Dynamic Water provided at the second water pipe, mixture can not be continuously introduced to the inside of flexible guide rod, thus avoid flexible guide rod to be stuck, guarantee that flexible guide rod can free-extension, make the construction of large degree of depth vibro replacement stone column become possibility.
And further, because auto feed system of the present utility model also comprises the second tracheae be connected with bottom cannula tip, it is when vibrating impacter carries out vibro-replacement stone operation, can to flexible guide rod delivered inside gases at high pressure (air pressure balance of the gas formative dynamics carried with the first tracheae), itself and the second water pipe coordinate jointly, guarantee described rubble, sand, the mixture of mud can not enter into flexible guide rod inside, and, both made have mixture to enter into flexible guide rod once in a while inner, under the water carried at the second water pipe and the second tracheae and the mating reaction of gas, the described passage of mixture above bottom sleeve pipe can be made upwards to flow, and flow out (not shown) from the effluent trough be positioned at above drill pipe system, thus mixture can not be made to gamble the gap location of plug at multilayer sleeve, ensure that multilayer sleeve can be in the state of free-extension.
Wherein, cable winding plant of the present utility model, water pipe winding plant, tracheae winding plant, wire rope winding plant is respectively by four motors or fluid motor-driven, and with wire rope winding plant for main drive, namely, when needs bottom sleeve pipe lifted or lowering operation time, the motor of wire rope winding plant or hydraulic motor work, then cable winding plant, water pipe winding plant, the motor of tracheae winding plant or hydraulic motor are with identical torque synchronous working, thus make and vibrating impacter, the water of each pipeline that flexible guide rod is connected respectively, electricity, the supply of gas is synchronously carried out, guarantee the normal operation of each system of vibro replacement stone column machine.
Concrete, when carrying out vibro-replacement stone operation, needing vibrating impacter to transfer to desired depth, therefore needing the flexible guide rod be connected with vibrating impacter is extended.Now, the motor of wire rope winding plant or hydraulic motor work, wire rope is extended downwards under the effect of hoist engine, because the bottom sleeve pipe of flexible guide rod is connected with wire rope, and be connected with the top of the second tracheae with bottom sleeve pipe for the formation of second water pipe of dynamic water-pressure balance with dynamic air pressure balance, therefore, when wire rope winding plant works, for carrying water pipe winding plant and the tracheae winding plant also synchronous working of the second water pipe and the second tracheae, so that the second water pipe, the second tracheae are synchronously transferred with same speed with wire rope.Accordingly, cable, the first water pipe and the second tracheae are also lowered with same speed with wire rope, that is, cable winding plant, water pipe winding plant, tracheae winding plant are all synchronoused working with wire rope winding plant.
In addition, the cable winding plant of the utility model auto feed system, water pipe winding plant, tracheae winding plant, wire rope winding plant are arranged on the rear portion of crane in the crane system 400 of vibro replacement stone column machine respectively, form the counterweight of about 16 tons at crane rear portion, also ensure that the stable operation of vibro replacement stone column machine and the safety of construction.
In the utility model, drill pipe system has guide rod pallet component, and its structural representation as shown in Figure 6, Figure 7.Wherein, the flexible guide rod in guide rod pallet component is for regulating the lowered position of the vibrating impacter of vibro replacement stone column machine, and pallet is used for and the guide rod that stretches coordinates, and support flexible guide rod and realized retraction and transfer.
Wherein, flexible guide rod is connected with pallet 8, and pallet 8 is connected with the vibrating impacter of vibro replacement stone column machine by transit joint 9, thus the object by regulating the length of flexible guide rod to realize the vibrating impacter lowered position regulating vibro replacement stone column machine.
Concrete, as shown in Fig. 6-Fig. 9, flexible guide rod of the present utility model comprises: the multilayer sleeve be socketed successively from inside to outside; Wherein, the top layer sleeve pipe in multilayer sleeve and intermediate casing are slidably connected by the first sliding pair, and are connected together by the first clamping vice card; Wherein, the intermediate casing in multilayer sleeve and bottom sleeve pipe are slidably connected by the second sliding pair, and are connected together by the second clamping vice card.
In flexible guide rod of the present utility model, because the every two-layer adjacent casing in multilayer sleeve is slidably connected by sliding pair, therefore the length of every two-layer adjacent casing can elongate or shorten, thus the length of multilayer sleeve can be elongated or shortened, and then by regulating the length of multilayer sleeve to reach the lowered position regulating the vibrating impacter be connected with multilayer sleeve, make the vibrating impacter carrying out vibro-replacement stone operation can arrive the required degree of depth (vibrating impacter of the application can carry out vibro-replacement stone operation to the stratum that the degree of depth reaches 90 meters).
Due to when applying, flexible guide rod of the present utility model is in vertical state, therefore, to be slidably connected every two-layer adjacent casing, adjacent inside and outside two-layer sleeve pipe can be made to move up and down, and can not mutually reverse by sliding pair.In addition, be connected together by clamping vice card between every two-layer adjacent casing, every two-layer adjacent casing can not be departed from mutually, thus ensure vibrating impacter safety in the course of the work and stability.
Concrete, as shown in Figure 6, flexible guide rod of the present utility model comprises top layer sleeve pipe 1, bottom sleeve pipe 5 and the intermediate casing between top layer sleeve pipe and bottom sleeve pipe.Wherein, in the application, the intermediate casing of multilayer sleeve can adopt multilayer, and the length of the multilayer sleeve of flexible guide rod can need according to use and determine.Preferably, multilayer sleeve of the present utility model its be 5 layers of sleeve pipe, that is, intermediate casing comprises the three layers of sleeve pipe 3,4,5 be set with successively from inside to outside.Wherein, the stretch length of every layer of sleeve pipe of guide rod of the utility model is 18-20 rice, thus making the length of flexible guide rod can reach 90-100 rice, the guide rod length solving prior art vibro replacement stone column machine is short, make vibro replacement stone column machine cannot be greater than 20 meters, the engineering that is especially greater than more than the 50 meters problem of constructing to the degree of depth.
Wherein, the first sleeve pipe 2 in top layer sleeve pipe 1 of the present utility model and intermediate casing adopts the first sliding pair to be slidably connected, and this first sliding pair comprises: uniform three the first keyways being arranged on top layer internal surface of sleeve pipe; Uniform three the first flat keys being arranged on intermediate casing first sleeve pipe 2 outer wall; Wherein, each first flat key coordinates with the first corresponding keyway; Wherein, the first keyway and the first flat key extend along the axis of top layer sleeve pipe and intermediate casing first sleeve pipe 2 respectively.By the first sliding pair, the first sleeve pipe of intermediate casing can be slided up and down in top layer sleeve pipe 1, thus change length.Preferably, in order to make adjacent two layers sleeve pipe slide axially smoothly, be separately positioned on the first keyway on adjacent two layers sleeve pipe and the first flat key adopts matched in clearance.
And during in order to prevent the first sleeve pipe from sliding in top layer sleeve pipe, depart from top layer sleeve pipe, the first sleeve pipe and top layer sleeve pipe arrange the first clamping respectively that be used for both to be connected together secondary.First clamping pair comprises: ring be located at top layer sleeve pipe 1 inwall bottom and radially towards center position protrude the first support ear; Ring is located at the first sleeve outer wall top and the first clamping platform radially protruded outwardly; Wherein, the virtual diameter of a circle of the first clamping platform outer rim is greater than the first virtual diameter of a circle in support ear inner edge, is less than the internal diameter of top layer sleeve pipe 1, thus the first clamping platform can be overlapped on the first support ear, thus the first sleeve pipe and top layer casing clamp is connected together.
Wherein, the 3rd sleeve pipe 4 in bottom sleeve pipe 5 of the present utility model and intermediate casing adopts the second sliding pair to be slidably connected, and as shown in Figure 10, this second sliding pair comprises: uniform three the second keyways 7 being arranged on the 3rd sleeve pipe 4 inwall; Uniform three the second flat keys 6 being arranged on bottom sleeve pipe 5 outer wall; Wherein, the second flat key coordinates with the second keyway; Wherein, the second keyway and the second flat key extend along the axis of the 3rd sleeve pipe and bottom sleeve pipe respectively.
In like manner, by the second sliding pair, bottom sleeve pipe 5 can be slided up and down in the 3rd sleeve pipe 4 of intermediate casing, thus change length.Preferably, in order to make adjacent two layers sleeve pipe slide axially smoothly, be separately positioned on the first keyway on adjacent two layers sleeve pipe and the first flat key adopts matched in clearance.
And during in order to prevent bottom sleeve pipe from sliding in the 3rd sleeve pipe, depart from the 3rd sleeve pipe, the 3rd sleeve pipe and bottom sleeve pipe arrange the second clamping respectively that be used for both to be connected together secondary.As shown in figure 12, the second clamping pair comprises: ring be located at the 3rd internal surface of sleeve pipe bottom and radially towards center position protrude the second support ear; Ring is located at bottom sleeve outer wall top and the second clamping platform radially protruded outwardly; Wherein, the second clamping platform is overlapped on the second support ear.
Visible, first sliding pair is identical with the principle of confounding of the second sliding pair, first clamping is secondary also identical with the clamping principle of the second clamping pair, namely the mode by arranging flat key and/or keyway on adjacent two layers sleeve pipe respectively makes adjacent two layers cannula slide connect, and by the mode arranging support ear and clamping platform on the top of adjacent two layers sleeve pipe and/or bottom respectively, adjacent two layers casing clamp is connected together.
Wherein, the structure of each sleeve pipe of intermediate casing is identical, as shown in figure 11, introduces the structure of each sleeve pipe in intermediate casing here for the second sleeve pipe 3 of intermediate casing.As seen from the figure, each sleeve pipe of intermediate casing includes: the uniform multiple flat keys 6 being arranged on sleeve outer wall; Ring is located at sleeve outer wall top and the clamping platform 15 radially protruded outwardly; The uniform multiple keyways 7 being arranged on internal surface of sleeve pipe; And ring be located at internal surface of sleeve pipe bottom and radially towards center position protrude support ear 16.
Second sleeve pipe of intermediate casing and the first sleeve pipe, the 3rd sleeve pipe are slidably connected respectively by the matched in clearance between flat key, keyway, and made by the snap-fit engagement of support ear and clamping platform the second sleeve pipe and the first sleeve pipe, the 3rd sleeve pipe respectively clamping be integrated, thus change the axial length of intermediate casing.
It should be noted that, the first support ear, the structure of the second support ear are identical from the structure of the support ear 16 of intermediate casing, size is different; First clamping platform, the structure of the second clamping platform are identical from the structure of the clamping platform shown in Figure 11, size is different; And the structure of the first flat key, the second flat key is identical from the structure of the flat key shown in Figure 11, size is different; The structure of the first keyway, the second keyway is identical from the structure of keyway shown in Figure 11, size is different.The size of each support ear, clamping platform, flat key, keyway is determined according to adjacent casing size.
Wherein, bottom sleeve pipe 5 top of flexible guide rod is provided with cover plate 17, and on cover plate 17, fixes the wire rope that can make bottom sleeve pipe and other sleeve pipe retraction.Preferably, cover plate 17 is provided with the hanger 18 for fixing wire rope.
Wherein, form the second water pipe of hydraulic pressure dynamic equilibrium when being on the cover board connected to for making vibrating impacter carry out vibro-replacement stone operation and form the second tracheae of dynamically balanced air pressure, and, on the cover board be installed with multiple through hole (not shown), carry out the first water pipe of vibro-replacement stone operation, the first tracheae and cable for making vibrating impacter and be connected with vibrating impacter through after through hole corresponding on cover plate and bottom sleeve pipe.
In addition, in bottom sleeve pipe, be provided with the filler for the first water pipe, the first tracheae and the cable shake preventing described vibrating impacter when carrying out vibro-replacement stone operation, through in bottom sleeve pipe.Bottom inside pipe casing is filled closely knit by filler, thus effectively prevents cable, the first water pipe, the shake of the first tracheae when vibrating impacter works, and then prevents cable, the first water pipe, the first tracheae because shaking the wearing and tearing caused.Preferably, in bottom sleeve pipe, be furnished with the plastic pipe for making cable pass.
Wherein, stretch bottom sleeve pipe 5 bottom of guide rod of the utility model is connected with pallet 8, pallet is provided with corresponding to each layer sleeve pipe of flexible guide rod the bearing device respectively to the corresponding sleeve pipe of each layer of upper support.
Concrete, as shown in Figure 6, pallet comprises: for connecting the cylinder of the bottom sleeve pipe in flexible guide rod; Be arranged on cylinder outer wall and the bearing device radially stretched out outwardly; Wherein, bearing device is provided with multiple ladder platforms of radially arranging successively, its each ladder platform is used for support and stretches a corresponding sleeve pipe in guide rod.
Because pallet has bearing device, and bearing device is arranged multiple ladder platform, when the flexible guide rod be connected with pallet is bounced back, each ladder platform support can play sleeve pipe corresponding in flexible guide rod, each layer sleeve pipe can be bounced back smoothly, and again can not extend because of Action of Gravity Field after retraction.
Wherein, when cylinder is connected with bottom sleeve pipe, the mode of welding can be adopted both to be connected as one, also can adopt and both are connected as one by the mode of cylinder set in or beyond bottom sleeve pipe, certainly, also can adopt other connected mode.
And as shown in figure 13, bearing device can be located at the Support tray of cylinder outer wall for ring, Support tray is arranged and distinguishes corresponding ladder platform with the multilayer sleeve of flexible guide rod.Or in order to reduce pallet quality, adopt the multiple support arms shown in Figure 14 to replace the Support tray shown in Figure 13, as shown in figure 14, multiple support arm (showing three support arms in figure) uniform ring is located at cylinder outer wall.
Wherein, as shown in Figure 13 or Figure 14, be no matter adopt Support tray or support arm, in multiple ladder platforms of radially arranging successively of setting it on, each ladder platform is respectively used to support and stretches in guide rod a corresponding sleeve pipe.
Because flexible guide rod is five layers, therefore, the quantity of the ladder platform in pallet is also five, and each ladder platform corresponding support one deck sleeve pipe, i.e. the first ladder platform 10 corresponding support bottom sleeve pipe 5, second-order halfpace 11 is for the 3rd sleeve pipe the 4, three ladder platform 12 corresponding support second sleeve pipe 3 of corresponding support intermediate casing, quadravalence halfpace 13 corresponding support first sleeve pipe the 2, five ladder platform 14 corresponding support top layer sleeve pipe 1.
Preferably, the multiple ladder platforms extended towards flexible guide rod direction rise from the bottom to top successively, namely, in multiple ladder platforms that flexible guide rod direction extends, its virtual diameter of a circle in each ladder platform place reduces gradually, and the diameter of one deck sleeve bottom end face corresponding with it in the diameter of each ladder platform and flexible guide rod is suitable, so that each ladder platform can corresponding support one deck sleeve pipe, sleeve pipe is bounced back.
Pallet 8 bottom is connected with vibrating impacter by transit joint 9.When cable is passed down through in the plastic pipe be arranged in bottom sleeve pipe, be connected with vibrating impacter by transit joint.Transit joint can ensure insulation, waterproof, resistance to wear; In transit joint, realize docking and the location of water pipe, tracheae and cable, the water of the first water pipe is connected to vibrating impacter by transit joint and sprays bottom from vibrating impacter, and the first tracheae is connected with the venthole on transit joint.
Wherein, form hydraulic pressure, the second water pipe of dynamically balanced air pressure, the second tracheae for making vibrating impacter and vibrating impacter forms the first water pipe of vibro-replacement stone operation, the first tracheae is designed with one way valve respectively for making, thus anti-sealing, gas flow back in corresponding water pipe, tracheae.
Wherein, stretch each layer sleeve pipe of guide rod of the utility model realizes transferring under gravity, thus makes extended length; And flexible guide rod bounces back under the effect of wire rope, e.g., when moving on wire rope is under the effect of wire rope winding plant, wire rope pulls the bottom sleeve pipe of flexible guide rod, and bottom sleeve pipe is upwards bounced back; When in the 3rd sleeve pipe that bottom sleeve pipe upwards retracts to intermediate casing, ladder platform support corresponding with the 3rd sleeve pipe on pallet the bottom of the 3rd sleeve pipe, and drives the 3rd sleeve pipe upwards to bounce back along with bottom sleeve pipe; By that analogy, until the first sleeve pipe of intermediate casing retracts in top layer sleeve pipe.
It should be noted that, in the utility model, each sliding pair, except the form of structure adopting above-mentioned keyway, flat key and connect, can also adopt in prior art the adjacent casing that can make to connect together to realize the structure be slidably connected arbitrarily in axial sliding; Equally, the clamping for being fitted together by adjacent two layers casing pipe sleeve is secondary except the interface arrangment of above-mentioned support ear, clamping platform, also can adopt interface arrangment of the prior art.And the mode that is slidably connected of the prior art, snap fit have multiple, do not enumerate at this.
As shown in figure 15, for the structural representation of the vibrating impacter system that the utility model provides, as seen from the figure, vibrating impacter system comprises: the bumper assembly 220 that its top is connected with flexible guide rod, the transit joint 230 be connected with bumper assembly bottom, the motor 240 be connected with transit joint, by motor-driven vibrating body 250, wherein, motor is variable-frequency motor.
Because motor of the present utility model is variable-frequency motor, when vibro replacement stone column machine works, by being arranged on the frequency converter of vibrating impacter outside, motor can be made to realize stepless speed regulation, thus can to meet vibro replacement stone column machine be vibrosinking pile construction requirement under the complex stratum condition of 40-90 rice in the degree of depth: when accidental power failure or when occurring that other fault makes vibrating body mend to block, by frequency converter, electric current that cable is carried is started from scratch to increase gradually, thus can successfully Vibration on Start-up body, make vibrating body carry out vibro-replacement stone operation; And according to the different conditions on stratum, by regulating the frequency of variable-frequency motor, vibrating body frequency can be made identical with the foundation soil frequency on stratum, thus vibrating body and foundation soil are resonated, the ability making vibrating body penetrate foundation soil strengthens greatly, improve the efficiency of construction of vibrating body, that is, improve the efficiency of construction of vibrating impacter.
And as shown in figure 16, the utility model bumper assembly 220 comprises: the rubber absorbers 201 in tubular; Be embedded in the upper adpting flange 202 for connecting guide rod on rubber absorbers 201 top; Be embedded in the lower adpting flange 203 for connecting transit joint of rubber absorbers 201 bottom; Wherein, the bonding surface of upper adpting flange 2 and guide rod is provided with hermetically-sealed construction; Wherein, the bonding surface of lower adpting flange 203 and transit joint is provided with lower seal structure.
Concrete, as shown in figure 16, in bumper assembly of the present utility model, the bonding surface of upper adpting flange 2 and guide rod is provided with hermetically-sealed construction, and on this, hermetically-sealed construction comprises: the cannelure 204 being arranged on adpting flange 202 top; Be placed in the upper sealing ring (not shown) in cannelure 204, wherein, upper sealing ring is O-ring seals.Sealed by the bonding surface of O-ring seals by upper adpting flange and guide rod, improve the sealing at bonding surface place.
In addition, the bonding surface of lower adpting flange 203 and transit joint is provided with lower seal structure (not shown), and this lower seal structure is identical with upper hermetically-sealed construction, no longer repeats at this.
In addition, bumper assembly of the present utility model also comprise be embedded in rubber absorbers 201 for improving cord 208 in rubber absorbers tension and anti-twisting property, it is combined by nylon rope and steel wire and makes, be embedded on arbitrary cross section of rubber absorbers, preferably, interior cord is embedded in rubber absorbers and is positioned on middle cross section.By interior cord is embedded in rubber absorbers inside, substantially increases tension and the anti-twisting property of damper, avoid the damage to connected guide rod, and cable, water pipe and the wire rope that is connected with guide rod are played a protective role.
Further, as shown in figure 16, bumper assembly of the present utility model also comprises the tensile structure being embedded in adpting flange 202 and/or lower adpting flange 203 and rubber absorbers 201 bonding surface place, and this tensile structure comprises: the screwed hole 209 being preset in the horizontal integration face place of adpting flange 202 and/or lower adpting flange 203 and rubber absorbers 201; And be embedded in the interior swivel nut 210 at adpting flange 202 and/or lower adpting flange 203 and longitudinal bonding surface place of rubber absorbers 201.
By presetting screwed hole at the bonding surface place transversely of rubber absorbers and upper and lower adpting flange, when upper and lower adpting flange can be made to be connected with guide rod and transit joint respectively, directly upper adpting flange, guide rod and rubber absorbers can be connected as one by screw, and by screw, rubber absorbers and lower adpting flange, transit joint are connected as one, thus installation or removal are convenient, be convenient to maintenance, and, screwed hole is preset in rubber absorbers, improves the bonding strength connecting upper and lower adpting flange and guide rod and transit joint.
In addition, at rubber absorbers and upper and lower adpting flange bonding surface place is longitudinally also embedding interior swivel nut, thus add the bond area of rubber absorbers and upper and lower adpting flange, improve the pressure-resistant seal between rubber absorbers and two adpting flanges and tension sealing performance.Upper and lower adpting flange of the present utility model is connected with guide rod or transit joint by screw, can increase the damping cross section on damper cross section, improves damping effect.
Wherein, as shown in figure 16, the utility model is at the inner also embedding pre-embedded bolt 211 had for being connected as one with upper adpting flange 202 and lower adpting flange 203 respectively in its top and bottom of rubber absorbers 201.Preferably, the nut of pre-embedded bolt 211 and upper adpting flange 202 or lower adpting flange 203 junction are provided with preset flange 212.By pre-embedded bolt 211, add the bonding strength between rubber absorbers and upper and lower adpting flange, and improve the damping effect of rubber absorbers.
It should be noted that, bolt 211 in the utility model, preset flange 212, interior swivel nut 210 are embedded in rubber absorbers respectively, namely, in manufacturing process, above-mentioned parts are the same with upper and lower adpting flange, all be well placed in mould, then by castable rubber in mould, make above-mentioned each parts shape all-in-one-piece rubber absorbers together with rubber.By changing structure and the manufacture craft of traditional shock absorber, substantially increasing the damping effect of the utility model bumper assembly, the exciting force of vibrating impacter when shaking punching operation being decayed rapidly, relieving the destruction that vibrating impacter vibration force causes guide rod and lifting appliance.
Bumper assembly of the present utility model, has following difference: in shape compared with the bumper assembly in prior art high-power vibrator, no longer adopts the structure of circular platform type, but adopts cylindrical structure, when making, no longer adopt traditional damper be made up of the mode of steel sheet inside casting rubber, but employing directly makes damper by the elastomeric material of high strength, simplify production process, and, in manufacturing process, by upper, the parts such as lower adpting flange are placed in mould by predeterminated position, castable rubber is adopted to form rubber absorbers again in mould, thus obtain the parts such as upper and lower adpting flange and be embedded in structure in rubber absorbers and integrally formed with it, greatly increase the bonding strength of the parts such as upper and lower adpting flange and rubber absorbers, improve the application life of bumper assembly, in addition, the bonding surface of upper and lower adpting flange and guide rod and transit joint is respectively arranged with upper and lower hermetically-sealed construction, thus improves the reliability of bonding surface place sealing, improve the damping effect of damper.
Vibrating impacter system of the present utility model, solve traditional vibrating impacter system frequency fix, can not according to Different Strata regulating frequency, make to shake rush that pore-creating and pile driving construction efficiency processed decline, the degree of depth problem that cannot construct in the stratum of (especially the degree of depth is 90 meters) at all more than 40 meters.Vibrating impacter of the present utility model is the electronic vibrating impacter of high-power frequency conversion formula, therefore vibroflotation construction work efficiency can be increased substantially: current domestic vibrating impacter rotating speed is all at 1460-1480r/min, rotating speed 0-1800r/min can be realized by frequency conversion, according to the different situations of foundation soil (as layer of sand, sand-pebble layer, silt, the natural frequency of mucky soil own is different), vibrating impacter frequency is regulated to make vibrating impacter frequency identical with foundation soil frequency and resonate, thus vibrating impacter penetration capacity is strengthened greatly, greatly improve efficiency of construction.
Although be explained in detail the utility model above; but the utility model is not limited thereto; those skilled in the art can modify according to principle of the present utility model; therefore, all various amendments carried out according to principle of the present utility model all should be understood to fall into protection domain of the present utility model.
Claims (10)
1. a vibro replacement stone column machine, comprise: crane system, auto feed system, drill pipe system and vibrating impacter system, the cable winding plant of described auto feed system, water pipe winding plant, tracheae winding plant and wire rope winding plant are synchro-feed, it is characterized in that:
In described drill pipe system, the axial length of guide rod is adjustable, to change the lowered position on the described relative ground of vibrating impacter system;
Described auto feed system is installed on the rear portion of described crane system, as the counterweight of described crane system.
2. vibro replacement stone column machine according to claim 1, is characterized in that, described guide rod is flexible guide rod, and it comprises:
The multilayer sleeve be socketed successively from inside to outside;
Wherein, the top layer sleeve pipe in described multilayer sleeve and intermediate casing are slidably connected by the first sliding pair, and are connected together by the first clamping vice card;
Wherein, the intermediate casing in described multilayer sleeve and bottom sleeve pipe are slidably connected by the second sliding pair, and are connected together by the second clamping vice card.
3. vibro replacement stone column machine according to claim 2, is characterized in that, described first sliding pair comprises:
Be arranged at least one first keyway of described top layer internal surface of sleeve pipe;
Be arranged at least one first flat key of described intermediate casing outer wall;
Wherein, described first flat key coordinates with described first keyway;
Wherein, described first keyway and described first flat key extend along the axis of described top layer sleeve pipe and intermediate casing respectively.
4. vibro replacement stone column machine according to claim 2, is characterized in that, described first clamping pair comprises:
Ring be located at described top layer internal surface of sleeve pipe bottom and radially towards center position protrude the first support ear;
Ring is located at described intermediate casing outer wall top and the first clamping platform radially protruded outwardly;
Wherein, described first clamping platform is overlapped on described first support ear.
5. vibro replacement stone column machine according to claim 1 and 2, is characterized in that, described drill pipe system also comprises the pallet for shrinking described guide rod, and it comprises:
For connecting the cylinder of the bottom sleeve pipe in described guide rod;
Be arranged on cylinder outer wall and the bearing device radially stretched out outwardly;
Wherein, described bearing device is provided with multiple ladder platforms of radially arranging successively, its each ladder platform is used for a corresponding sleeve pipe in guide rod described in support.
6. vibro replacement stone column machine according to claim 1, is characterized in that:
Described water pipe winding plant has the second water pipe for realizing hydraulic pressure dynamic equilibrium;
Described tracheae winding plant has the second tracheae for realizing dynamically balanced air pressure;
The wire rope of described wire rope winding plant connects the bottom sleeve pipe of described guide rod, to transfer or to lift described bottom sleeve pipe, makes length elongation or the shortening of described guide rod;
Described second water pipe is connected described bottom cannula tip respectively with described second tracheae.
7. vibro replacement stone column machine according to claim 1, is characterized in that:
The motor of described vibrating impacter system is variable-frequency motor;
The bumper assembly of described vibrating impacter system comprises: the rubber absorbers assembly in tubular; Be embedded in rubber absorbers assembly top for connecting the upper adpting flange of described guide rod, being embedded in the lower adpting flange for connecting transit joint of rubber absorbers assembly bottom;
Wherein, the bonding surface of described upper adpting flange and described guide rod is provided with hermetically-sealed construction;
Wherein, the bonding surface of described lower adpting flange and described transit joint is provided with lower seal structure.
8. vibro replacement stone column machine according to claim 7, is characterized in that, described upper hermetically-sealed construction is identical with described lower seal structure, includes:
Be arranged on the cannelure of described upper adpting flange top or described lower adpting flange bottom;
Be placed in the upper sealing ring in described cannelure.
9. vibro replacement stone column machine according to claim 7, is characterized in that, described bumper assembly also comprise be embedded in described rubber absorbers for improving cord in rubber absorbers tension and anti-twisting property.
10. vibro replacement stone column machine according to claim 7, is characterized in that, described bumper assembly also comprises the tensile structure being embedded in described upper adpting flange and/or described lower adpting flange and described rubber absorbers bonding surface place.
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| CN201420675498.7U CN204225081U (en) | 2014-11-13 | 2014-11-13 | Vibro replacement stone column machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420675498.7U CN204225081U (en) | 2014-11-13 | 2014-11-13 | Vibro replacement stone column machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105821826A (en) * | 2016-04-06 | 2016-08-03 | 刘顺华 | Composite foundation reinforcing equipment |
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2014
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105821826A (en) * | 2016-04-06 | 2016-08-03 | 刘顺华 | Composite foundation reinforcing equipment |
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