CN204223776U - A kind of elongated circle material automatic collating unit - Google Patents

A kind of elongated circle material automatic collating unit Download PDF

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Publication number
CN204223776U
CN204223776U CN201420646668.9U CN201420646668U CN204223776U CN 204223776 U CN204223776 U CN 204223776U CN 201420646668 U CN201420646668 U CN 201420646668U CN 204223776 U CN204223776 U CN 204223776U
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China
Prior art keywords
timing belt
imput shaft
collating unit
frame
automatic collating
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CN201420646668.9U
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Chinese (zh)
Inventor
植万宁
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WUXI HATAL ALUMINIUM CO Ltd
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WUXI HATAL ALUMINIUM CO Ltd
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Priority to CN201420646668.9U priority Critical patent/CN204223776U/en
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Abstract

The utility model relates to a kind of elongated circle material automatic collating unit, expects the automatic collating unit as pipe, round bar, pole etc. specifically, belong to automatic collating unit technical field for elongated class circle.It comprises frame, and upper rack installs imput shaft by rolling bearing units, and imput shaft is evenly provided with multiple driving pulley along its length, and each driving pulley connects by a Timing Belt driven pulley that drive one is arranged on frame lower end.Each Timing Belt is provided with a stock supporting plate every one section of identical distance, is provided with fast speed actuating mechanism, object inductor and regulating plate from top to bottom each Timing Belt is other, above imput shaft, is provided with counting machine.The utility model device can in batches feeding, transmit successively, and there is the detection of material ordered state, abnormal judgement and remover, decrease operation artificial, improve the production efficiency of arrangement, realize material to export as required in order, for the processing of follow-up automated production provides great facility.

Description

A kind of elongated circle material automatic collating unit
Technical field
The utility model relates to a kind of elongated circle material automatic collating unit, expects the automatic collating unit as pipe, round bar, pole etc. specifically, belong to automatic collating unit technical field for elongated class circle.
Background technology
For the arrangement of leptosomatic circular material (pipe, round bar, pole), because the reason of mutual superposition possible between material or winding, automatic arranging can not very well arrange.At present, the mode of elongated material many employings manual sorting, manual correction is carried out.And the subject matter adopting artificial mode to exist is: manual sorting effort, time-consuming, production efficiency is low, is difficult to realize mass automatic production.
Summary of the invention
The purpose of this utility model is to overcome above-mentioned weak point, thus a kind of elongated circle material automatic collating unit is provided, can in batches feeding, transmit successively, and there is the detection of material ordered state, abnormal judgement and remover, decrease operation artificial, improve the production efficiency of arrangement, realize material and export as required in order, for the processing of follow-up automated production provides great facility.
According to the technical scheme that the utility model provides, a kind of elongated circle material automatic collating unit comprises frame, upper rack installs imput shaft by rolling bearing units, frame side is provided with motor support base, fixed electrical machinery on motor support base, the mouth of motor connects drive imput shaft by V-belt and rotates, and it is characterized in that: imput shaft is evenly provided with multiple driving pulley along its length, each driving pulley connects by a Timing Belt driven pulley that drive one is arranged on frame lower end; Each Timing Belt is provided with a stock supporting plate every one section of identical distance, and the stock supporting plate multiple Timing Belt being in same position forms the bearing material bench board of a level; Be provided with fast speed actuating mechanism, object inductor and regulating plate from top to bottom on each Timing Belt side, be provided with counting machine above imput shaft, imput shaft rear is provided with delivery channel.
Further, fast speed actuating mechanism can adopt cylinder, oil cylinder or electromagnet.
Further, frame side is provided with material storing box, is provided with the reclaiming plate be obliquely installed in material storing box, reclaiming plate towards frame one end height lower than the other end.
Compared with the prior art the utility model has the following advantages:
The material storing box of bottom angled in the utility model device, material is naturally mobile, is convenient to realize automatically; With the Timing Belt of stock supporting plate, realize separation automatically, in batches transmission, synchronous feeding; Regulating plate can realize the material automatic arranging of different size specification smoothly; Multiple sensor height detects simultaneously, accurately judges that whether the ordered state of material is normal; Initiatively get rid of abnormal fast speed actuating mechanism, the output of abnormal material can be prevented, coordinate counting machine, realize the material quantity order output on demand after arranging.The utility model device can in batches feeding, transmit successively, and there is the detection of material ordered state, abnormal judgement and remover, decrease operation artificial, improve the production efficiency of arrangement, realize material to export as required in order, for the processing of follow-up automated production provides great facility.
Accompanying drawing explanation
Fig. 1 is the utility model front view.
Fig. 2 is the utility model lateral plan.
Description of reference numerals: 1-frame, 2-motor support base, 3-motor, 4-V-belt, 5-imput shaft, 6-driving pulley, 7-rolling bearing units, 8-driven pulley, 9-Timing Belt, 10-stock supporting plate, the fast speed actuating mechanism of 11-, 12-object inductor, 13-regulating plate, 14-counting machine, 15-material storing box, 16-reclaiming plate, 17-delivery channel.
Detailed description of the invention
Embodiment in is by reference to the accompanying drawings further described by the utility model below:
As shown in Figure 1 and 2, the utility model mainly comprises frame 1, and imput shaft 5 is installed by rolling bearing units 7 in frame 1 top.Frame 1 side is provided with motor support base 2, fixed electrical machinery 3 on motor support base 2, and the mouth of motor 3 connects drive imput shaft 5 by V-belt 4 and rotates.
Imput shaft 5 is evenly provided with multiple driving pulley 6 along its length, and each driving pulley 6 connects by a Timing Belt 9 driven pulley 8 that drive one is arranged on frame 1 lower end.Each Timing Belt 9 is provided with a stock supporting plate 10 every one section of identical distance, and the stock supporting plate 10 multiple Timing Belt 9 being in same position forms the bearing material bench board of a level.
Be provided with fast speed actuating mechanism 11, object inductor 12 and regulating plate 13 from top to bottom on each Timing Belt 9 side, fast speed actuating mechanism 11 can adopt cylinder, oil cylinder or electromagnet.Before work, regulating plate 13 is moved forward and backward according to the outside dimension of material, when the size that stock supporting plate 10 exceeds regulating plate 13 forefront is less than 1.5 times of material 2 diameter, with bolt, stock supporting plate 10 is fastened in frame 1, the effect of regulating plate 13 is unstability material unnecessary on stock supporting plate 10 to push back material storing box 15, and material is arranged one by one successively.When material arrives object inductor 12 position, the object inductor 12 being in sustained height detects material signal simultaneously, if there is object inductor 12 signal not detected, then illustrates that mal put by material, now, material is pushed back material storing box 15 by fast speed actuating mechanism 11.
Be provided with counting machine 14 above described imput shaft 5, imput shaft 5 rear is provided with delivery channel 17, and material is counting through counting machine 14, and exports as required in order from delivery channel 17, and then realizes the active error correction automatic arranging object of material.
As shown in Figure 2, frame 1 side is provided with material storing box 15, is provided with the reclaiming plate 16 be obliquely installed in material storing box 15, reclaiming plate 6 towards frame 1 one end height lower than the other end.
Working process of the present utility model is mainly divided into: arrange and set, prepare material, start up system, be separated feeding, transmit and arrange, synchronously to detect, get rid of abnormal and count and export.Carrying out practically process is as follows:
One, arrange and set
1, move forward and backward regulating plate 13 according to the outside dimension of material, when the size that stock supporting plate 10 exceeds regulating plate 13 forefront is less than 1.5 times of material diameter, be fastened in frame 1 with bolt.
2, need according to the length setting of material the quantity participating in the sensor detected, guarantee that system is not disturbed by the sensor signal having neither part nor lot in detection.
3, quantitatively quantity is exported according to required quantity set, if do not needed quantitatively counting to be cancelled.
Two, material prepares
The material that superposition is wound around is placed in material storing box, and under the effect of the reclaiming plate of its gradient, material is naturally mobile to be leaned against on Timing Belt 9.
Three, start up system
Press system start button, system starts, in counting machine 14 during material quantity deficiency setting quantity, and automatic starter motor 3, and stop motor 3 when counting reaches setting value.When not needing to count, direct starter motor 3 arranges.
Four, feeding is separated
During starter motor 3, imput shaft 5 is driven to rotate by V-belt 4. now, be contained in the driving pulley 6 on main driving axle 5, Timing Belt 9, driven pulley 8 be synchronized with the movement for one, stock supporting plate 10 on Timing Belt 9 also moves from bottom to top, the material leaned against on Timing Belt 9 is automatically separated, holds up in batches, realizes being separated feeding.
Five, transmit and arrange
The material that stock supporting plate 10 holds up rises along with Timing Belt 9, and top regulating plate 13 gradually, outwards passed by it subsequently.Because herein stock supporting plate 10 has not held many materials space side by side, only has at most the material of a not unstability, unnecessary unstability material can fall stock supporting plate 10 and fall back in material storing box 15, so the material on stock supporting plate 10 at most only surplus 1, and continues upward movement with Timing Belt 9.
Six, synchronously detect
During the object inductor 12 of the material 1, crossing regulating plate 13 above arriving, object inductor 12 must be had first material to be detected and send signal, and now system checks that other participates in the signal of the object inductor 12 detected simultaneously.
If 2 participate in signal material not detected found that there is in the object inductor 12 detected, then illustrate that material does not synchronously arrive, its ordered state has exception, therefore system sends correction instruction.
If 3 object inductor 12 participating in detecting have signal material being detected simultaneously, then illustrate that material is synchronized to and reach, and its ordered state is normal, can continue upwards to transmit.
Seven, get rid of extremely
Fast speed actuating mechanism 11 corrects action after instruction in the system that obtains, and the abnormal material in front is passed out fast stock supporting plate 10 and to fall back material storing box 15, ensure that abnormal material is excluded and does not export.
Eight, counting exports
It is normal that the material crossed after fast speed actuating mechanism 11 is all through detection ordered state, can send out from top, count when through counting machine 14, and export as required in order from delivery channel 17, and then realize the active error correction automatic arranging object of material.
The material storing box of bottom angled in the utility model device, material is naturally mobile, is convenient to realize automatically; With the Timing Belt of stock supporting plate, realize separation automatically, in batches transmission, synchronous feeding; Regulating plate can realize the material automatic arranging of different size specification smoothly; Multiple sensor height detects simultaneously, accurately judges that whether the ordered state of material is normal; Initiatively get rid of abnormal fast speed actuating mechanism, the output of abnormal material can be prevented, coordinate counting machine, realize the material quantity order output on demand after arranging.The utility model device can in batches feeding, transmit successively, and there is the detection of material ordered state, abnormal judgement and remover, decrease operation artificial, improve the production efficiency of arrangement, realize material to export as required in order, for the processing of follow-up automated production provides great facility.

Claims (3)

1. an elongated circle material automatic collating unit, comprise frame (1), imput shaft (5) is installed by rolling bearing units (7) in frame (1) top, frame (1) side is provided with motor support base (2), the upper fixed electrical machinery (3) of motor support base (2), the mouth of motor (3) connects drive imput shaft (5) by V-belt (4) and rotates, it is characterized in that: imput shaft (5) is evenly provided with multiple driving pulley (6) along its length, each driving pulley (6) connects by a Timing Belt (9) driven pulley (8) that drive one is arranged on frame (1) lower end, each Timing Belt (9) is provided with a stock supporting plate (10) every one section of identical distance, and the stock supporting plate (10) multiple Timing Belt (9) being in same position forms the bearing material bench board of a level, be provided with fast speed actuating mechanism (11), object inductor (12) and regulating plate (13) from top to bottom on each Timing Belt (9) side, imput shaft (5) top is provided with counting machine (14), and imput shaft (5) rear is provided with delivery channel (17).
2. a kind of elongated circle material automatic collating unit as claimed in claim 1, is characterized in that: described fast speed actuating mechanism (11) can adopt cylinder, oil cylinder or electromagnet.
3. a kind of elongated circle material automatic collating unit as claimed in claim 1, it is characterized in that: described frame (1) side is provided with material storing box (15), be provided with the reclaiming plate (16) be obliquely installed in material storing box (15), reclaiming plate (6) towards frame (1) one end height lower than the other end.
CN201420646668.9U 2014-10-31 2014-10-31 A kind of elongated circle material automatic collating unit Active CN204223776U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420646668.9U CN204223776U (en) 2014-10-31 2014-10-31 A kind of elongated circle material automatic collating unit

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420646668.9U CN204223776U (en) 2014-10-31 2014-10-31 A kind of elongated circle material automatic collating unit

Publications (1)

Publication Number Publication Date
CN204223776U true CN204223776U (en) 2015-03-25

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Country Status (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104340665A (en) * 2014-10-31 2015-02-11 无锡海特铝业有限公司 Automatic arrangement device for slender round materials

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104340665A (en) * 2014-10-31 2015-02-11 无锡海特铝业有限公司 Automatic arrangement device for slender round materials

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