CN204194814U - A kind of full-automatic mechanical system of processing - Google Patents
A kind of full-automatic mechanical system of processing Download PDFInfo
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- CN204194814U CN204194814U CN201420625632.2U CN201420625632U CN204194814U CN 204194814 U CN204194814 U CN 204194814U CN 201420625632 U CN201420625632 U CN 201420625632U CN 204194814 U CN204194814 U CN 204194814U
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Abstract
The utility model relates to a kind of full-automatic mechanical system of processing, comprise PLC control device, rotating disk frock, feeding frock, clamping tool, processing tool and positioning tool, rotating disk frock comprises round turntable and driving mechanism, round turntable circumferentially evenly offer four splicing grooves and four locating slots, between adjacent two splicing grooves, there is a locating slot, three splicing grooves wherein represent the feed position of rotating disk frock respectively, machining position and blanking position, feed position and blanking position are on same straight line, the outer ring of round turntable is also provided with the constraint block for the feed position and machining position retraining rotating disk frock, the position of feeding frock is corresponding with the feed position of rotating disk frock, and processing tool is corresponding with the machining position of rotating disk frock with the position of clamping tool, and the angle of positioning tool and feeding frock is 135 °, and the angle of positioning tool and processing tool is 135 °.This system of processing can realize automation loading and unloading, is mainly used in the processing of columnar workpiece.
Description
Technical field
The utility model relates to the technical field of industrial automation, especially a kind of full-automatic mechanical system of processing.
Background technology
At present, the processing for columnar workpiece also rests on measuring truck, Pu Che and numerical control lathe, and these plant equipment all need artificial reciprocating action just can complete the production in enormous quantities of workpiece, and working (machining) efficiency is very low.Meanwhile, in order to ensure the crudy of columnar workpiece, higher to the skill set requirements of these personnel, generally all need the training through specialty.
If utilize numerical control lathe to process columnar workpiece, first numerical control lathe acquisition cost is higher, and it is more difficult that next realizes automation loading and unloading.
Summary of the invention
The technical problems to be solved in the utility model is: provide a kind of full-automatic mechanical system of processing, can realize automation loading and unloading, operating efficiency is high.
The utility model solves the technical scheme that its technical problem adopts: a kind of full-automatic mechanical system of processing, comprise PLC control device, rotating disk frock, feeding frock, clamping tool, processing tool and positioning tool, feeding frock, clamping tool and positioning tool are wherein distributed in rotating disk frock circumferentially respectively, and processing tool is positioned at the top of clamping tool; Rotating disk frock comprises round turntable and the driving mechanism for controlling round turntable rotation, round turntable circumferentially evenly offer four splicing grooves suitable with workpiece configurations and four locating slots suitable with positioning tool, between adjacent two splicing grooves, there is a locating slot, three splicing grooves wherein represent the feed position of rotating disk frock, machining position and blanking position respectively, feed position and blanking position are on same straight line, and the outer ring of round turntable is also provided with the constraint block for the feed position and machining position retraining rotating disk frock; The position of feeding frock is corresponding with the feed position of rotating disk frock, processing tool is corresponding with the machining position of rotating disk frock with the position of clamping tool, angle between positioning tool and feeding frock is 135 °, angle between positioning tool and blanking position is 45 °, and the angle between positioning tool and processing tool is 135 °.
Further specifically, the driving mechanism of described rotating disk frock comprises stepper motor and is arranged on the rotating shaft in the middle part of round turntable, the output shaft of stepper motor is provided with drive pulley dish, rotating shaft is provided with follower belt dish, drive pulley dish drives follower belt disc spins by synchronous belt, drive pulley dish be circumferentially evenly provided with four cross sensing chips.
Further specifically, described feeding frock comprises the chute feeder that is built-in with multiple workpiece and the vibrating mechanism for controlling chute feeder conveying workpieces, and the feeding port of chute feeder correspond to the feed position of rotating disk frock.
Further specifically, described clamping tool comprises nose shape and the suitable clamp of workpiece configurations and the clamping cylinder for controlling clamp clamping work pieces.
Further specifically, described processing tool comprises installing rack, the top of installing rack is provided with stepper motor, the output of stepper motor drives and is connected with screw mandrel, screw mandrel is equipped with feed screw nut, and the front portion of installing rack is provided with the line slideway of two parallel distributions, and two line slideways are connected with slide unit moving up and down by four skid, feed screw nut is fixedly mounted on the back of slide unit, and the front portion of slide unit is installed with processing dynamics head.
Further specifically, described positioning tool comprises locating piece and positioning cylinder, the top shape of locating piece and the mating shapes of locating slot for controlling locating piece operation.
The beneficial effects of the utility model are: this full-automatic mechanical system of processing, automatically rotating disk frock, feeding frock, clamping tool, processing tool and positioning tool be can control by PLC control device and the conversion of station, feeding, Workpiece clamping, work pieces process and location action made respectively, automaticity is high, operational efficiency is fast, process efficient and convenient, operation continuity is strong, low to the skill set requirements of operating personnel, high safety, production cost is low, floor space is less, applied widely, is mainly used in the processing of columnar workpiece.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the utility model is further illustrated.
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the top view of Fig. 1;
Fig. 3 is the side view of Fig. 1;
Fig. 4 is the dorsal view of Fig. 1;
Fig. 5 is the main circuit diagram of system of processing;
Fig. 6 is the wiring diagram of PLC control device.
In figure: 1, locating piece, 2, positioning cylinder, 3, round turntable, 3-1, splicing groove, 3-2, locating slot, 4, constraint block, 5, stepper motor, 6, drive pulley dish, 7, follower belt dish, 8, cross sensing chip, 9, clamp, 10, clamping cylinder, 11, installing rack, 12, screw mandrel, 13, feed screw nut, 14, line slideway, 15, slide block, 16, slide unit.
Detailed description of the invention
As depicted in figs. 1 and 2, a kind of full-automatic mechanical system of processing, comprise PLC control device, rotating disk frock, feeding frock, clamping tool, processing tool and positioning tool, feeding frock, clamping tool and positioning tool are wherein distributed in rotating disk frock circumferentially respectively, processing tool is positioned at the top of clamping tool, and PLC control device has manual mode and automatic mode two kinds of operation formats.
Rotating disk frock comprises round turntable 3 and the driving mechanism for controlling round turntable 3 rotation, round turntable 3 circumferentially evenly offer four locating slot 3-2s suitable with positioning tool with suitable splicing groove 3-1 and four of workpiece configurations, between adjacent two splicing groove 3-1, there is a locating slot 3-2, the shape of four splicing groove 3-1 is U-shaped, the shape of four locating slot 3-2 is V-arrangement, three splicing groove 3-1 wherein represent the feed position of rotating disk frock respectively, machining position and blanking position, feed position and blanking position are on same straight line, the outer ring of round turntable 3 is also provided with the constraint block 4 of feed position for retraining rotating disk frock and machining position, constraint block 4 circumferentially offer two corresponding with the feed position of rotating disk frock and machining position respectively U-lag 4-1, the bottom of U-lag 4-1 all offers the anti-slip tank 4-2 preventing workpiece from sliding.
The position of feeding frock is corresponding with the feed position of rotating disk frock, processing tool is corresponding with the machining position of rotating disk frock with the position of clamping tool, angle between positioning tool and feeding frock is 135 °, angle between positioning tool and blanking position is 45 °, and the angle between positioning tool and processing tool is 135 °.
Wherein, feeding frock comprises the chute feeder that is built-in with multiple workpiece and the vibrating mechanism for controlling chute feeder conveying workpieces, and the feeding port of chute feeder correspond to the feed position of rotating disk frock.
As shown in Figure 1, Figure 3 and Figure 4, the driving mechanism of rotating disk frock comprises stepper motor 5 and the rotating shaft be arranged in the middle part of round turntable 3, the output shaft of stepper motor 5 is provided with drive pulley dish 6, rotating shaft is provided with follower belt dish 7, drive pulley dish 6 drives follower belt dish 7 to rotate by synchronous belt, drive pulley dish 6 be circumferentially evenly provided with four cross sensing chips 8.
As shown in Figure 1, Figure 2 and Figure 3, clamping tool comprises nose shape and the suitable clamp 9 of workpiece configurations and the clamping cylinder 10 for controlling clamp 9 clamping work pieces.
As shown in Figure 1, Figure 3 and Figure 4, processing tool comprises installing rack 11, the top of installing rack 11 is provided with stepper motor 5, the output of stepper motor 5 drives and is connected with screw mandrel 12, screw mandrel 12 is equipped with feed screw nut 13, the front portion of installing rack 11 is provided with the line slideway 14 of two parallel distributions, two line slideways 14 slidably connect slide unit 16 moving up and down by four slide blocks 15, feed screw nut 13 is fixedly mounted on the back of slide unit 16, and the front portion of slide unit 16 is installed with processing dynamics head.
As depicted in figs. 1 and 2, positioning tool comprises locating piece 1 and positioning cylinder 2, the top shape of locating piece 1 and the mating shapes of locating slot 3-2 for controlling locating piece 1 operation.
The specific works process of this full-automatic mechanical system of processing is as follows:
One, start the automatic mode of PLC control device, the vibrating mechanism in feeding frock controls chute feeder and the workpiece of its inside is entered into successively the splicing groove 3-1 being arranged in feed position;
Two, the stepper motor 5 in rotating disk frock drives synchronous belt to drive round turntable 3 to rotate, and when round turntable 3 is rotated counterclockwise 1/4, the stepper motor 5 in rotating disk frock stops operating;
Three, the positioning cylinder 2 in positioning tool ejects, and locating piece 1 contacts with locating slot 3-2, and now, the clamping cylinder 10 in clamping tool ejects, and the clamp 9 of clamping cylinder 10 head is just to the machining position in rotating disk frock;
Four, the stepper motor 5 in processing tool drives screw mandrel 12 to rotate, feed screw nut 13 drives the processing dynamics head on slide unit 16 and slide unit 16 to move downward again, processing dynamics head goes downwards to certain position place and processes the workpiece clamped, and after machining, processing dynamics head upwards runs again;
Five, the positioning cylinder 2 in positioning tool is return, clamping cylinder 10 in clamping tool is also return, stepper motor 5 in rotating disk frock drives synchronous belt to drive round turntable 3 to rotate, when round turntable 3 is rotated counterclockwise 1/4 again, stepper motor 5 in rotating disk frock stops operating, workpiece reaches the blanking position of round turntable 3, and workpiece falls the processing work namely completing a workpiece;
Six, according to above-mentioned steps go round and begin again continue continual processing work.
Claims (6)
1. a full-automatic mechanical system of processing, it is characterized in that: comprise PLC control device, rotating disk frock, feeding frock, clamping tool, processing tool and positioning tool, feeding frock, clamping tool and positioning tool are wherein distributed in rotating disk frock circumferentially respectively, and processing tool is positioned at the top of clamping tool;
Rotating disk frock comprises round turntable (3) and for controlling the driving mechanism that round turntable (3) rotates, round turntable (3) circumferentially evenly offer four splicing grooves (3-1) suitable with workpiece configurations and four locating slots (3-2) suitable with positioning tool, between adjacent two splicing grooves (3-1), there is a locating slot (3-2), three splicing grooves (3-1) wherein represent the feed position of rotating disk frock respectively, machining position and blanking position, feed position and blanking position are on same straight line, the outer ring of round turntable (3) is also provided with the constraint block (4) of feed position and machining position for retraining rotating disk frock,
The position of feeding frock is corresponding with the feed position of rotating disk frock, processing tool is corresponding with the machining position of rotating disk frock with the position of clamping tool, angle between positioning tool and feeding frock is 135 °, angle between positioning tool and blanking position is 45 °, and the angle between positioning tool and processing tool is 135 °.
2. a kind of full-automatic mechanical system of processing as claimed in claim 1, it is characterized in that: the driving mechanism of described rotating disk frock comprises stepper motor (5) and is arranged on the rotating shaft at round turntable (3) middle part, the output shaft of stepper motor (5) is provided with drive pulley dish (6), rotating shaft is provided with follower belt dish (7), drive pulley dish (6) by synchronous belt drive follower belt dish (7) rotate, drive pulley dish (6) be circumferentially evenly provided with four cross sensing chips (8).
3. a kind of full-automatic mechanical system of processing as claimed in claim 1, it is characterized in that: described feeding frock comprises the chute feeder that is built-in with multiple workpiece and the vibrating mechanism for controlling chute feeder conveying workpieces, and the feeding port of chute feeder correspond to the feed position of rotating disk frock.
4. a kind of full-automatic mechanical system of processing as claimed in claim 1, is characterized in that: described clamping tool comprises nose shape and the suitable clamp (9) of workpiece configurations and the clamping cylinder (10) for controlling clamp (9) clamping work pieces.
5. a kind of full-automatic mechanical system of processing as claimed in claim 1, it is characterized in that: described processing tool comprises installing rack (11), the top of installing rack (11) is provided with stepper motor (5), the output of stepper motor (5) drives and is connected with screw mandrel (12), screw mandrel (12) is equipped with feed screw nut (13), the front portion of installing rack (11) is provided with the line slideway (14) of two parallel distributions, two line slideways (14) slidably connect slide unit moving up and down (16) by four slide blocks (15), feed screw nut (13) is fixedly mounted on the back of slide unit (16), the front portion of slide unit (16) is installed with processing dynamics head.
6. a kind of full-automatic mechanical system of processing as claimed in claim 1, it is characterized in that: described positioning tool comprises locating piece (1) and for controlling the positioning cylinder (2) that locating piece (1) runs, the top shape of locating piece (1) and the mating shapes of locating slot (3-2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420625632.2U CN204194814U (en) | 2014-10-27 | 2014-10-27 | A kind of full-automatic mechanical system of processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420625632.2U CN204194814U (en) | 2014-10-27 | 2014-10-27 | A kind of full-automatic mechanical system of processing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204194814U true CN204194814U (en) | 2015-03-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420625632.2U Expired - Fee Related CN204194814U (en) | 2014-10-27 | 2014-10-27 | A kind of full-automatic mechanical system of processing |
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| Country | Link |
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| CN (1) | CN204194814U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106002173A (en) * | 2016-08-11 | 2016-10-12 | 苏州市吴中区胥口健浩五金加工厂 | Ejector discharging unit of solenoid valve diaphragm assembling machine |
| CN106041474A (en) * | 2016-08-11 | 2016-10-26 | 苏州市吴中区胥口健浩五金加工厂 | Top-plug loading mechanism of solenoid valve membrane assembling machine |
| CN106077403A (en) * | 2016-08-16 | 2016-11-09 | 合肥齐兴电器有限责任公司 | A kind of electromagnetic valve coil riveter |
| CN107855894A (en) * | 2017-11-01 | 2018-03-30 | 湖南宇晶机器股份有限公司 | Upper disk for Twp-sided polishing machine is swung and positioner |
| CN108454119A (en) * | 2017-03-31 | 2018-08-28 | 苏州亚思科精密数控有限公司 | A kind of operating method of riveter disc type automatic loading/unloading and positioning device |
| CN109946487A (en) * | 2019-03-14 | 2019-06-28 | 安徽天兵电子科技股份有限公司 | A kind of rotary detecting tool of TR component |
-
2014
- 2014-10-27 CN CN201420625632.2U patent/CN204194814U/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106002173A (en) * | 2016-08-11 | 2016-10-12 | 苏州市吴中区胥口健浩五金加工厂 | Ejector discharging unit of solenoid valve diaphragm assembling machine |
| CN106041474A (en) * | 2016-08-11 | 2016-10-26 | 苏州市吴中区胥口健浩五金加工厂 | Top-plug loading mechanism of solenoid valve membrane assembling machine |
| CN106077403A (en) * | 2016-08-16 | 2016-11-09 | 合肥齐兴电器有限责任公司 | A kind of electromagnetic valve coil riveter |
| CN108454119A (en) * | 2017-03-31 | 2018-08-28 | 苏州亚思科精密数控有限公司 | A kind of operating method of riveter disc type automatic loading/unloading and positioning device |
| CN108454119B (en) * | 2017-03-31 | 2019-11-22 | 苏州亚思科精密数控有限公司 | A kind of operating method of riveter disc type automatic loading/unloading and positioning device |
| CN107855894A (en) * | 2017-11-01 | 2018-03-30 | 湖南宇晶机器股份有限公司 | Upper disk for Twp-sided polishing machine is swung and positioner |
| CN109946487A (en) * | 2019-03-14 | 2019-06-28 | 安徽天兵电子科技股份有限公司 | A kind of rotary detecting tool of TR component |
| CN109946487B (en) * | 2019-03-14 | 2021-02-26 | 安徽天兵电子科技股份有限公司 | Rotation type of TR subassembly detects frock |
| CN113070229A (en) * | 2019-03-14 | 2021-07-06 | 安徽天兵电子科技股份有限公司 | Operation method of rotary detection tool of TR (transmitter-receiver) assembly |
| CN113070229B (en) * | 2019-03-14 | 2023-09-12 | 安徽天兵电子科技股份有限公司 | Operation method of rotary detection tool for TR (transmitter-receiver) component |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150311 Termination date: 20171027 |