A kind of lithium battery multifunctional processor
Technical field
The utility model patent belongs to the automation equipment of the multi-functional processing of a kind of lithium battery, and function comprises: 1) electric performance test, 2) cell polar ear pressing, 3) cell polar ear shearing, 4) by electric performance test result split cell.
Background technology
The battery core that cell phone lithium-ion batteries manufacture uses faces three problems usually: the problem that there is electrical property difference when 1) battery core is dispatched from the factory, 2) in order to meet the requirement of different last part technologies, battery core production firm is by the conductor of battery core both positive and negative polarity---and lug length makes the length of being longer than and usually needing, 3) to be out of shape may appear in the lug of battery core in processing and handling process.Therefore, battery back segment adds man-hour requirement: 1) test the electrical property of battery core, underproof to battery core qualified for electrical performance indexes and electrical performance indexes battery core is separated, and is exactly the sorting usually said; 2) lug is flattened, ensure crudy below; 3) lug is trimmed to the length of needs.These work of past mainly rely on and manually complete, each need of work 1 to 2 workmans, and the workload that product transmits between operation is also very large.
The automation equipment of the multi-functional processing of a kind of lithium battery belonging to the utility model, can once complete: 1) electric performance test, 2) cell polar ear pressing, 3) cell polar ear shearing, 4) by four processing such as electric performance test result sorting battery battery cores, substantially increase production efficiency.
Summary of the invention
The purpose of this utility model is, according to the technological requirement of the profile feature of mobile phone battery cell and test, pressing, shearing, sorting, to provide a kind of machine that automatically can complete multiple working procedure.The utility model adopts the organization distribution of original creation, while ensureing that resultant battery reaches strict technology requirement, reaches and enhances productivity and functional reliability, reduces the object of production cost.
For achieving the above object, the present invention takes following technical scheme:
A kind of lithium ion battery of mobile phone multifunctional processor, comprise frame (1), frame is provided with main body mechanism (2), clamp system (3) and horizontal clamp system (4) are installed below main body mechanism (2), send battery means (5) after main body mechanism (2), main body mechanism (2) and send the left side of battery means (5) to be sorting mechanism (6), in addition machine also has man machine operation interface (7) and electrical property test instrument (8).
Send battery means (5) battery battery core of machine exterior (10) can be delivered to first position location, the upper the right of location-plate (15) in main body mechanism (2), first position location, the upper the right of location-plate (15) is in the dead astern of the pressing unit (17) of main body mechanism (2); Send battery means (5) battery battery core (10) on the position location, first, the right of main body mechanism (2) can be delivered to second right position location left, second right position location is in the dead astern of the test cell (19) of main body mechanism (2); Send battery means (5) battery battery core (10) on the second right position location of main body mechanism (2) can be delivered to third right position location left, third right position location is in the dead astern of the cut cells (18) of main body mechanism (2); Send battery means (5) battery battery core (10) on the position location, the leftmost side of main body mechanism (2) can be delivered on the qualified product discharging streamline (51) of sorting mechanism (6).
Main body mechanism (2) there is location-plate (15), location-plate (15) has multiple battery battery core (10) position location; Pressing unit (17), test cell (19), cut cells (18) are all contained on the slide plate (12) of main body mechanism (2), and master cylinder (14) controls moving forward and backward of slide plate (12); Master cylinder (14) is regained, and slide plate (12) advances, and to holding fix, master cylinder (14) is released, and slide plate (12) retreats, to Working position; Pressing unit (17) on main body mechanism (2) can carry out pressing process to the battery battery core (10) on its position location, dead astern when Working position; Electric performance test unit (19) on main body mechanism (2) can carry out electric performance test to the battery battery core (10) on its position location, dead astern when Working position; Cut cells (18) on main body mechanism (2) can carry out lug shearing to the battery battery core (10) on its position location, dead astern when Working position; Main body mechanism (2) can adjust the position of lateral adjustments plate (13) on substrate (11), thus change the right position flattening unit (17), test cell (19), cut cells (18), adapt to the battery battery core (10) of different width dimensions; Main body mechanism (2) can change the stroke range of master cylinder (14), changes the front and back position flattening unit (17), test cell (19), cut cells (18), adapts to the battery battery core (10) of different lug length dimension.
The front and back clamping cylinder (31) of clamp system (3) promotes front and back slide plate (30), and then before and after promoting, clamping collet (35), by battery battery core (10) clamping in position location, makes it not move forward and backward; Clamp system (3) can by the fixed position of clamping cylinder (31) before and after adjustment, and the front and back position of clamping collet (35) before and after changing, adapts to the battery battery core (10) of different length size.
The horizontal clamping cylinder (25) of horizontal clamp system (4) promotes the Flexible element (23) on perpendicular slide plate (22), and then promote horizontal clamping collet (20), coordinate with block (16), by the laterally clamping of the battery battery core (10) in position location, make it not move left and right.
Send power transmission pond cylinder (36) of battery means (5) that slide plate (40) side-to-side movement of power transmission pond can be promoted, and then promote feeding bar (49) side-to-side movement; Send power transmission pond lift cylinder (41) of battery means (5) that power transmission pond lifter slide (44) can be promoted to move up and down, and then promotion feeding bar (49) moves up and down; Send power transmission pond vacuum slot (48) on the feeding bar (49) of battery means (5) battery battery core of position location (10) can be sucked by vacuum.
Sorting mechanism (6) is in the leftmost side of machine; Sorting mechanism (6) can, according to the result of electric performance test, will send the battery means spec battery battery core (10) that (5) are brought to flow out from qualified product streamline (51); Sorting mechanism (6) can according to the result of electric performance test, defective battery pond battery core (10) brought sending battery means (5) holds with sorting vacuum slot (56), sorting lift cylinder (55) is mentioned, sorting cylinder (53) shifts qualified product streamline (51) defective item streamline (52) top below onto, sorting lift cylinder (55) declines, and sorting vacuum slot (56) unclamps battery battery core (10).Battery battery core (10) flows out from defective item streamline (52).
For simplicity's sake, the mechanism assembly of lithium battery multifunctional processor specifically describes in a specific embodiment.
Beneficial effect of the present invention is embodied in: 1) will all process processing unit linear array; 2) be placed on by sorting mechanism and all process the position after having processed, can reduce unnecessary intermediate link, simplify overall structure, minimizing takes up room, and simplifies the operation, and is convenient for changing processing treatment product.
For simplicity's sake, the mechanism assembly of lithium battery multifunctional processor specifically describes in a specific embodiment.
Beneficial effect of the present invention is embodied in: 1) will all process processing unit linear array; 2) be placed on by sorting mechanism and all process the position after having processed, can reduce unnecessary intermediate link, simplify overall structure, minimizing takes up room, and simplifies the operation, and is convenient for changing processing treatment product.
Accompanying drawing explanation
Fig. 1 is agent structure schematic diagram of the present utility model;
Fig. 2 is main body mechanism front schematic view of the present utility model;
Fig. 3 is main body mechanism schematic rear view of the present utility model;
Fig. 4 is horizontal clamp system schematic diagram of the present utility model;
Fig. 5 is clamp system schematic diagram of the present utility model;
Fig. 6 is power transmission pond of the present utility model structural scheme of mechanism;
Fig. 7 is sorting mechanism schematic diagram of the present utility model.
Description of reference numerals: 1-frame, 2-main body mechanism, 3-clamp system, the horizontal clamp system of 4-, 5-send battery means, 6-sorting mechanism, 7-man machine operation interface, 8-electrical property test instrument.
Embodiment
Below in conjunction with specification drawings and specific embodiments, content of the present utility model is further described.
Lithium battery multifunctional processor, comprise frame 1, frame is provided with main body mechanism 2, clamp system 3 and horizontal clamp system 4 are installed below main body mechanism 2, send battery means 5 after main body mechanism 2, main body mechanism 2 and send the left side of battery means 5 to be sorting mechanisms 6, in addition machine also has man machine operation interface 7 and electrical property test instrument 8.
The feeding bar 49 of battery means 5 is sent first to move to the rightmost side, then decline, with first the power transmission pond vacuum slot 48 in the right below feeding bar 49, the battery battery core 10 of machine exterior is sucked, the battery battery core 10 that power transmission pond vacuum slot 48 holds is risen to certain height by power transmission pond lift cylinder 41, the feeding bar 49 of battery means 5 is sent to move to the leftmost side again, then decline, feeding bar 49 battery battery core 10 that first, the right power transmission pond vacuum slot 48 holds below is delivered to first position location, right side in main body mechanism 2, clamp system 3 is by the battery battery core clamping in position location, it is made not move forward and backward, horizontal clamp system 4 is by the laterally clamping of the battery battery core in position location, it is made not move left and right, then by the pressing unit 17 on main body mechanism 2, the lug of battery battery core 10 is flattened, feeding bar 49 rises to original position.After pressing process completes, clamp system 3 and horizontal clamp system 4 unclamp.
The feeding bar 49 of battery means 5 second time is sent to move to the rightmost side, then decline, with second right power transmission pond vacuum slot 48 below feeding bar 49, the battery battery core 10 of first position location, right side in main body mechanism 2 is sucked, the battery battery core 10 that power transmission pond vacuum slot 48 holds is risen to certain height by power transmission pond lift cylinder 41, the feeding bar 49 of battery means 5 is sent to move to the leftmost side again, then decline, feeding bar 49 battery battery core 10 that second right power transmission pond vacuum slot 48 holds below is delivered to second position location, right side in main body mechanism 2, clamp system 3 is by the battery battery core clamping in position location, it is made not move forward and backward, horizontal clamp system 4 is by the laterally clamping of the battery battery core 10 in position location, it is made not move left and right, then by the test probe of the test cell 19 on main body mechanism 2 and the lug UNICOM of battery battery core 10, the electrical property of test battery battery core 10, feeding bar 49 rises to original position.After electric performance test completes, clamp system 3 and horizontal clamp system 4 unclamp.
The feeding bar 49 of battery means 5 third time is sent to move to the rightmost side, then decline, with third right power transmission pond vacuum slot 48 below feeding bar 49, the battery battery core 10 of second position location, right side in main body mechanism 2 is sucked, the battery battery core 10 that power transmission pond vacuum slot 48 holds is risen to certain height by power transmission pond lift cylinder 41, the feeding bar 49 of battery means 5 is sent to move to the leftmost side again, then decline, feeding bar 49 battery battery core 10 that third right power transmission pond vacuum slot 48 holds below is delivered to the 3rd position location, right side in main body mechanism 2, clamp system 3 is by the battery battery core clamping in position location, it is made not move forward and backward, horizontal clamp system 4 is by the laterally clamping of the battery battery core in position location, it is made not move left and right, then by the cut cells 18 on main body mechanism 2, the lug of battery battery core 10 is clipped to the length of needs, feeding bar 49 rises to original position.After shearing completes, clamp system 3 and horizontal clamp system 4 unclamp.
The feeding bar 49 of battery means 5 is sent to move to the rightmost side the 4th time, then decline, with fourth right power transmission pond vacuum slot 48 below feeding bar 49, the battery battery core 10 of the 3rd position location, right side in main body mechanism 2 is sucked, the battery battery core 10 that power transmission pond vacuum slot 48 holds is risen to certain height by power transmission pond lift cylinder 41, the feeding bar 49 of battery means 5 is sent to move to the leftmost side again, then decline, feeding bar 49 battery battery core 10 that fourth right power transmission pond vacuum slot 48 holds below is delivered to the 4th position location, right side in main body mechanism 2, clamp system 3 is by the battery battery core clamping in position location, it is made not move forward and backward, horizontal clamp system 4 is by the laterally clamping of the battery battery core in position location, it is made not move left and right, then flatten unit 17 by second on main body mechanism 2 lug of battery battery core 10 second time is flattened, feeding bar 49 rises to original position.After pressing process completes, clamp system 3 and horizontal clamp system 4 unclamp.
The feeding bar 49 of battery means 5 is sent to move to the rightmost side the 5th time, then decline, with fifth right power transmission pond vacuum slot 48 below feeding bar 49, the battery battery core 10 of the 4th position location, right side in main body mechanism 2 is sucked, the battery battery core 10 that power transmission pond vacuum slot 48 holds is risen to certain height by power transmission pond lift cylinder 41, the feeding bar 49 of battery means 5 is sent to move to the leftmost side again, then decline, feeding bar 49 battery battery core 10 that fifth right power transmission pond vacuum slot 48 holds below is delivered on sorting mechanism 6 qualified product discharging streamline 51.
The spec battery battery core 10 sending battery means 5 to bring according to the result of electric performance test, can flow out from qualified product streamline 51 by sorting mechanism 6; Sorting mechanism 6 can according to the result of electric performance test, and the defective battery pond battery core brought sending battery means 5 delivers to defective item streamline 52, flows out from defective item streamline 52.
It needs to be noted, the mode of above-described embodiment is only limitted to describe embodiment, but the utility model is confined to aforesaid way incessantly, and those skilled in the art can carry out equivalent substitute or changing not departing from flesh and blood of the present utility model accordingly, therefore scope of the present utility model should comprise the maximum magnitude that structure that the utility model discloses is included.