The automatic feed preparation system of sugar liquid spice raw material
Technical field
The utility model relates to automatic feed preparation technical field and the related process flow process of modern industrialization tobacco business sugar spices allotment center stock tank liquid charging stock.
Background technology
Get the raw materials ready in flow process at modern tobacco industry sugar spices allotment center stock tank liquid charging stock, most of producer adopts the mode of manually getting the raw materials ready, the liquid charging stock large to consumption, air pump is adopted to pump in stock tank from feeding container, the sugared spice feed liquid little to consumption, adopts the mode of manually toppling over to pour in stock tank.All manual operation is needed in whole liquid charging stock melting process, when needs are got the raw materials ready to multiple stock tank simultaneously, need a large amount of human resources, waste time and energy, simultaneously whole liquid charging stock flow process of getting the raw materials ready lacks systematic management, easily cause mistake to add feed liquid, leak the generation adding the quality accidents such as feed liquid.Along with the development of modern tobacco industry, for meeting the Production requirement of tobacco business grouping of the world economy, sugared spices allotment center is gradually on a large scale, and intensive production situation is drawn close, the mode of manually getting the raw materials ready of existing sugared liquid spice raw material can not meet on a large scale, intensive Production requirement.
Summary of the invention
The purpose of this utility model is just in order to solve above-mentioned the deficiencies in the prior art, and provide one can realize in enormous quantities fast, different types of sugared spice feed liquid is got the raw materials ready to multiple stock tank, simultaneously the automatic feed preparation system of the sugared spice feed liquid of recyclable empty feeding container.Whole system of getting the raw materials ready automatically is run by technological process prepared in advance under the control of electric-control system, time saving and energy saving, avoid the waste of a large amount of human resources, improve production efficiency, avoid the mistake produced of manually getting the raw materials ready to add simultaneously, leak the generation of quality accidents such as adding.Adopt native system and technique can realize automatic operating to sugared liquid spice material preparation flow process and management, be convenient to organize large-scale production.
the purpose of this utility model is achieved by the following technical solution:
The automatic feed preparation system of sugar liquid spice raw material, the utility model is characterised in that, comprise one or more stock tank, one or more feeding containers, the bearing set of separate support feeding container is respectively arranged with above stock tank, the entry platform of turnover and placement feeding container and exit station, one or more heater car; Wherein:
Heater car mainly comprises moving carriage, be located at balance wheel assembly bottom moving carriage, be located at the fetching device of both sides in moving carriage, be arranged in moving carriage and be installed on the overhead rail system of rail-variable or the control system of ground rail system, the actuating device driving heater car walking, connecting drive device and fetching device;
Stock tank comprises tank body, be positioned at the inlet point at stock tank top, be positioned at discharging opening M bottom stock tank;
Feeding container comprises container cavity, is positioned at the discharging opening N at container cavity top.
The utility model heater car is movable to by entry platform, exit station, stock tank and feeding container, the feeding container obtained from entry platform is transferred to and needs by the stock tank of getting the raw materials ready, by fetching device, feeding container be positioned on bearing set and docked with the inlet point being positioned at stock tank top down by feeding container discharging opening N, the sugared spice feed liquid in feeding container flows under the influence of gravity in stock tank.Now heater car completes feed task, and heater car is in wait task state.When the sugared spice feed liquid in feeding container all flows into stock tank, when needing to reclaim empty feeding container, the heater car that system call one is in wait task state moves to by sky feeding container, by fetching device empty feeding container taken off from bearing set and disconnect the connection of itself and stock tank inlet point, put back in heater car, empty feeding container is transferred to by exit station by heater car, by the mode of carrying or place, empty feeding container is placed on exit station, completes the recovery of sky feeding container.
Stock tank described in the utility model comprises tank body, be positioned at the inlet point at stock tank top, be positioned at discharging opening M bottom stock tank.When feeding container is placed on bearing set, after feeding container discharging opening N docks with the inlet point being positioned at stock tank top down, sugared spice feed liquid flows under the influence of gravity into stock tank.
Feeding container described in the utility model is placed on bearing set, and after feeding container discharging opening N docks with the inlet point being positioned at stock tank top down, sugared spice feed liquid flows out feeding container under gravity.
Entry platform described in the utility model and exit station are for fixing platform or chain-linked conveyer platform or roller conveyor platform or apron conveyer platform or be elevated platform.
Moving carriage described in the utility model and fetching device are along the overhead rail system of the rail-variable of heater car or the walking of ground rail system.
The utility model heater car comprises AGV(automatic guided vehicle), be installed on fetching device A on automatic guided vehicle and control system B.
The using method of the automatic feed preparation system of the utility model sugar liquid spice raw material is,
1), the material preparation technology step of stock tank liquid charging stock is as follows:
A, when there being stock tank to need to get the raw materials ready, the heater car that system call is in wait task state runs to by entry platform with the shortest time by the optimal path of systems organization, obtain feeding container by conveying or modes of emplacement from entry platform, then feeding container is transferred to by the stock tank that system specifies according to the optimal path of systems organization;
B, to be made feeding container discharging opening N be positioned over above stock tank down by fetching device bearing set on and feeding container discharging opening N is docked with stock tank inlet point, the raw material after docking in feeding container flows under the influence of gravity in stock tank;
C, fetching device reset in heater car, and heater car completes reinforced task and is in wait task state;
2), the recovery process step of empty feeding container is as follows:
A, when be free feeding container need reclaim time, the heater car that system call is in wait task state runs to by sky feeding container with the shortest time;
B, to be made the bearing set of sky feeding container above stock tank take off to disconnect docking of feeding container discharging opening N and stock tank inlet point by fetching device simultaneously, empty feeding container is put into heater car;
C, the heater car that sky feeding container is housed run to by exit station with the shortest time by the optimal path of systems organization, by empty feeding container conveying or be placed on exit station, complete the recovery process of sky feeding container.
The beneficial effects of the utility model are, the feeding container of entry platform can be transported to by stock tank according to set control program by the utility model automatically, and feeding container discharging opening N is placed on bearing set down, feeding container discharging opening N is docked with stock tank inlet point, thus liquid charging stock is flowed under the influence of gravity in stock tank, or the empty feeding container adding liquid charging stock is transported to exit station.Adopt the utility model, the automatic feed preparation of sugar liquid spice raw material and the recovery whole process of empty feeding container are electric-control system according to programming control prepared in advance, time saving and energy saving, save human resources, improve work efficiency, can mistake be avoided to add feed liquid, leak the generation adding the quality accident of feed liquid by actv. simultaneously.Its degree of automation is high, can adapt to the demand of informationization, digital factory, extensive, flexible production.
Accompanying drawing explanation
Fig. 1 is the utility model system principle schematic diagram;
Fig. 2 is the left view of Fig. 1;
Fig. 3 is the utility model system layout birds-eye view.
Number in the figure: 1-heater car, actuating device (1a), overhead rail system (1b), control system (1c), fetching device (1d), moving carriage (1e), balance wheel assembly (1f), 2-stock tank, tank body (2b), be positioned at the inlet point (2a) at stock tank top, be positioned at the discharging opening M(2c bottom stock tank), 3-bearing set, 4-feeding container, feeding container discharging opening N(4a), container cavity (4b), the empty feeding container of 5-, empty feeding container discharging opening E(5a), container cavity F(5b), 6-pallet, 7-rail set, 8-entry platform, 9-exit station.
Detailed description of the invention
As shown in Figure 1, Figure 2, Figure 3 shows, the automatic feed preparation system of sugar liquid spice raw material, the utility model is characterised in that, comprise one or more stock tank 2, one or more feeding containers 4, the bearing set 3 of separate support feeding container 4 is respectively arranged with, the entry platform 8 of turnover and placement feeding container and exit station 9, one or more heater car 1 above stock tank; Wherein:
Heater car 1 mainly comprises moving carriage 1e, be located at balance wheel assembly 1f bottom moving carriage, be located at the fetching device 1d of both sides in moving carriage, be arranged in moving carriage and be installed on the overhead rail system 1b of rail-variable or the control system 1c of ground rail system, the actuating device 1a driving heater car walking, connecting drive device and fetching device;
Stock tank 2 comprises tank body 2b, be positioned at the inlet point 2a at stock tank top, be positioned at discharging opening M 2c bottom stock tank;
Feeding container 4 comprises container cavity 4b, is positioned at the discharging opening N 4a at container cavity 4b top.
The utility model heater car is movable to by entry platform, exit station, stock tank and feeding container, the feeding container obtained from entry platform is transferred to and needs by the stock tank of getting the raw materials ready, by fetching device 1d, feeding container be positioned on bearing set and docked with the inlet point being positioned at stock tank top down by feeding container discharging opening N, the sugared spice feed liquid in feeding container flows under the influence of gravity in stock tank.Now heater car completes feed task, and heater car is in wait task state.When the sugared spice feed liquid in feeding container all flows into stock tank, when needing to reclaim empty feeding container 5, the heater car that system call one is in wait task state moves to by sky feeding container, by fetching device empty feeding container taken off from bearing set and disconnect the connection of itself and stock tank inlet point, put back in heater car, empty feeding container is transferred to by exit station by heater car, by the mode of carrying or place, empty feeding container is placed on exit station, completes the recovery of sky feeding container.
Stock tank 2 described in the utility model comprises tank body 2b, be positioned at the inlet point 2a at stock tank top, be positioned at discharging opening M 2c bottom stock tank.When feeding container is placed on bearing set, after feeding container discharging opening N docks with the inlet point 2a being positioned at stock tank top down, sugared spice feed liquid flows under the influence of gravity into stock tank.
Feeding container 4 described in the utility model is when being placed on bearing set, and after feeding container discharging opening N 4a docks with the inlet point being positioned at stock tank top down, sugared spice feed liquid flows out feeding container under gravity.
Entry platform 8 described in the utility model and exit station 9 are for fixing platform or chain-linked conveyer platform or roller conveyor platform or apron conveyer platform or be elevated platform.
Moving carriage 1e described in the utility model and fetching device 1d is along the overhead rail system of the rail-variable of heater car 1 or the walking of ground rail system.
Heater car of the present utility model also comprises AGV(automatic guided vehicle), be installed on fetching device A on automatic guided vehicle and control system B.
The using method of the automatic feed preparation system of the utility model sugar liquid spice raw material is:
1), the material preparation technology step of stock tank liquid charging stock is as follows:
A is when there being stock tank 2 to need to get the raw materials ready, the heater car 1 that system call is in wait task state runs to entry platform 8 side with the shortest time by the optimal path of systems organization, obtain feeding container 4 by conveying or modes of emplacement from entry platform, then feeding container is transferred to by the stock tank that system specifies according to the optimal path of systems organization;
B, to be made feeding container discharging opening N be positioned over above stock tank down by fetching device 1d bearing set 3 on and feeding container discharging opening N 4a is docked with stock tank inlet point 2a, the raw material after docking in feeding container flows under the influence of gravity in stock tank;
C, fetching device reset in heater car, and heater car completes reinforced task and is in wait task state;
2), the recovery process step of empty feeding container is as follows:
A, when be free feeding container need reclaim time, the heater car 1 that system call is in wait task state runs to by sky feeding container with the shortest time;
B, to be made the bearing set 3 of sky feeding container above stock tank take off to disconnect docking of feeding container discharging opening N 4a and stock tank inlet point 2a by fetching device 1d simultaneously, empty feeding container is put into heater car 1;
C, the heater car that sky feeding container is housed run to by exit station with the shortest time by the optimal path of systems organization, by empty feeding container conveying or be placed on exit station, complete the recovery process of sky feeding container.
System of the present utility model comprises the one or more stock tank 2 that can dock rear feeding with feeding container discharging opening N 4a, one or more are arranged on the bearing set 3 above stock tank inlet point, feeding container 4 and empty feeding container 5 that bearing set also can dock with stock tank inlet point 2a can be placed on, entry platform 8 and the exit station 9 of feeding container and the empty feeding container of recovery are provided, be separately positioned on by stock tank, the ground Auxiliary Track device 7 that entry platform is other and exit station is other, entry platform can be moved to along overhead rail system, the heater car 1 on exit station and stock tank side.Heater car 1 agent structure comprises the overhead rail system 1b being arranged on top tape change rail mechanism, drive the actuating device 1a of heater car traveling, can along the moving carriage 1e of overhead rail system walking under being suspended to actuating device, be arranged on the fetching device 1d in moving carriage, the balance wheel assembly 1f of heater car stationarity when docking with entry and exit platform or stock tank is kept, the control system 1c of connecting drive device and fetching device after docking with ground Auxiliary Track device.The slide wire power supply of heater car actuating device power supply mode employing prior art, contactless energy transmit the one in power supply, powered battery.Heater car according to actual conditions configurable one or more.Heater car can adopt prior art or designed, designed.As shown in Figure 3 the track both sides of heater car 1 are provided with two row's stock tanks, during work, feeding container to be transferred to from entry platform 8 along overhead rail system by heater car 1 needs by the stock tank of getting the raw materials ready, and now balance wheel assembly 1f docks with ground Auxiliary Track device 7 and keeps car body to balance.Feeding container discharging opening N 4a is placed on bearing set 3 down by heater car fetching device 1d, and after feeding container discharging opening N 4a docks with stock tank inlet point 2a, feed liquid flows under the influence of gravity in stock tank 2.When reclaiming empty feeding container 5, heater car move to need reclaim empty feeding container stock tank by, now balance wheel assembly 1f docks with ground Auxiliary Track device 7 and keeps car body to balance, empty feeding container 5 is fetched from bearing set 3 and is disconnected the connection of itself and stock tank inlet point 2a by heater car fetching device 1d, and then empty feeding container is transferred to exit station 9 by heater car.Mode of operation like this realizes the automatic feed preparation of sugared liquid spice raw material.