CN204149294U - A kind of horizontal automatic grouting device - Google Patents
A kind of horizontal automatic grouting device Download PDFInfo
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- CN204149294U CN204149294U CN201420588069.6U CN201420588069U CN204149294U CN 204149294 U CN204149294 U CN 204149294U CN 201420588069 U CN201420588069 U CN 201420588069U CN 204149294 U CN204149294 U CN 204149294U
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- Prior art keywords
- hanging basket
- framework
- main transmission
- die holder
- mould hanging
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Abstract
The utility model discloses a kind of horizontal automatic grouting device, comprise turning device and baking oven after turning device before main machine frame, main transmission, filling system, die holder car, mould hanging basket, mould hanging basket.The beneficial effects of the utility model: fix pitch time and automation slip casting by adopting automation, starch control system, effectively can improve the uniformity of product in ceramic grout production process, simultaneously, yield rate and production efficiency also can improve greatly, to the technology of workman and the requirement also corresponding step-down of skilled operation degree, greatly reduce the labour intensity of workman.
Description
Technical field
The utility model relates to a kind of horizontal automatic grouting device.
Background technology
At present, for injection forming technology industry, general grout injection control all adopts manual operations, controls slurry outlet valve voluntarily, carry out slip casting to assembling die by each post workman, although equipment operating is simpler, but also there is operation arbitrarily, the inadequate specification of operation, inefficiency, the problems such as unstable product quality, the automaticity of this grouting mode is inadequate.
So, for the problems referred to above, develop a kind of automaticity up to standard, can improve the quality of products, the automatic grouting device of increasing work efficiency, just become the problem that insider needs solution badly.
Utility model content
For the problem in correlation technique, the utility model proposes a kind of horizontal automatic grouting device, can effectively solve inefficiency in slurry injection technique, the problem of unstable product quality.
For realizing above-mentioned technical purpose, the technical solution of the utility model is achieved in that
A kind of horizontal automatic grouting device, comprises turning device and baking oven after turning device before main machine frame, main transmission, filling system, die holder car, mould hanging basket, mould hanging basket.Described main machine frame comprises front main transmission framework, support, die holder car guide rail and rear driven framework.Wherein, described main transmission comprises mair motor, deceleration system, driving shaft, drive sprocket, main transmission chain, carrier bar connecting axle, driven sprocket and driven shaft.Described filling system comprises fixed mount, lifting motor, leading screw, hoisting mechanism, movable stand, casting head, mud switch electromagnetic valve, grouting amount control sensor, die holder car to level sensor and slurry can.Described die holder car comprises chassis framework, drags block, universal caster wheel, hanging basket support and mould hanging basket.Described driven shaft is connected and fixed in the rear on driven framework by axle bearings at both ends, described driving shaft is fastened on described front main transmission framework by axle bearings at both ends, described mair motor is fixed on described front main transmission lower portion, described mair motor connects described driving shaft by described deceleration system, described drive sprocket is equipped with on described driving shaft top, and described drive sprocket drives described driven sprocket and described driven shaft to do cyclic rotation along the horizontal plane by being horizontally disposed with annular link chain.
Wherein, it is inner that described die holder car is fixed on described fixed mount to level sensor and described lifting motor, described lifting motor connects described hoisting mechanism by described leading screw, described hoisting mechanism lower end connects described movable stand, horizontal uniform some described casting heads on described movable stand, described casting head bottom is provided with described grouting amount and controls sensor.
Wherein, four described universal caster wheels are installed on four bights under described chassis framework respectively, four described hanging basket supports divide two groups, often group is mounted opposite in described chassis Frame Side Beam, form two groups of mould hanging baskets respectively to support, two described mould hanging baskets are respectively by bearing and respective hanging basket support and connection
Wherein, before described mould hanging basket, turning device comprises front turn-over support beam, front turnover bracket, front turning guide rail.
Wherein, described baking oven comprises interior hot air duct and baking oven casing.
Wherein, described mould hanging basket comprises hanging basket, clamping cap, pressing plate locking button, rocking arm, connecting rod, synchronously overturns rocker bearing, synchronous upset chain drum and synchronously overturn chain.
Wherein, described front turning guide rail is fixed on described front turnover bracket, and described front turnover bracket is fixed on described front turn-over support beam.
Wherein, described rear turning guide rail is fixed on described rear turnover bracket, on the fixing turn-over support beam in the rear of described rear turnover bracket.
Wherein, die holder car runs in the guide among described baking oven casing.
The beneficial effects of the utility model: fix pitch time and automation slip casting by adopting automation, starch control system, effectively can improve the uniformity of product in ceramic grout production process, simultaneously, yield rate and production efficiency also can improve greatly, to the technology of workman and the requirement also corresponding step-down of skilled operation degree, greatly reduce the labour intensity of workman.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment below.
Fig. 1 is the overall structure schematic diagram of the horizontal automatic grouting device according to the utility model embodiment;
Fig. 2 is the main machine frame structural representation of the horizontal automatic grouting device according to the utility model embodiment;
Fig. 3 is the main transmission structural representation of the horizontal automatic grouting device according to the utility model embodiment;
Fig. 4 is the filling system structural representation of the horizontal automatic grouting device according to the utility model embodiment;
Fig. 5 is the die holder bassinet structure schematic diagram of the horizontal automatic grouting device according to the utility model embodiment;
Fig. 6 is turning device structural representation before the mould hanging basket of horizontal automatic grouting device according to the utility model embodiment;
Fig. 7 is turning device structural representation after the mould hanging basket of horizontal automatic grouting device according to the utility model embodiment;
Fig. 8 is the oven structure schematic diagram of the horizontal automatic grouting device according to the utility model embodiment;
Fig. 9 is the mould hanging basket structural representation of the horizontal automatic grouting device according to the utility model embodiment.
In figure:
1, main machine frame; 2, main transmission; 3, filling system; 4, die holder car; 5, turning device before mould hanging basket; 6, turning device after mould hanging basket; 7, baking oven; 8, front main transmission framework; 9, support; 10, die holder car guide rail; 11, rear driven framework; 12 mair motor; 13, deceleration system; 14, driving shaft; 15, drive sprocket; 16, main transmission chain; 17, carrier bar connecting axle; 18, driven sprocket; 19, driven shaft; 20, fixed mount; 21, lifting motor; 22, leading screw; 23, hoisting mechanism; 24, movable stand; 25, casting head; 26, mud switch electromagnetic valve; 27, grouting amount controls sensor; 28, die holder car is to level sensor; 29, slurry can; 30, chassis framework; 31, block is dragged; 32, universal caster wheel; 33, hanging basket support; 34, mould hanging basket; 35, front turn-over support beam; 36, front turnover bracket; 37, front turning guide rail; 38, rear turn-over support beam; 39, rear turnover bracket; 40, rear turning guide rail; 41, interior hot air duct; 42, baking oven casing; 43, hanging basket; 44, clamping cap; 45, pressing plate locking button; 46, rocking arm; 47, connecting rod; 48, synchronously rocker bearing is overturn; 49, synchronously chain drum is overturn; 50, synchronously chain is overturn.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is clearly and completely described.
As shown in figs 1-9, according to the horizontal automatic grouting device of the one of the utility model embodiment, it is characterized in that, comprise turning device 6 and baking oven 7 after turning device 5 before main machine frame 1, main transmission 2, filling system 3, die holder car 4, mould hanging basket, mould hanging basket.Described main machine frame 1 comprises front main transmission framework 8, support 9, die holder car guide rail 10 and rear driven framework 11.Described main transmission 2 comprises mair motor 12, deceleration system 13, driving shaft 14, drive sprocket 15, main transmission chain 16, carrier bar connecting axle 17, driven sprocket 18 and driven shaft 19.Described filling system 3 comprises fixed mount 20, lifting motor 21, leading screw 22, hoisting mechanism 23, movable stand 24, casting head 25, mud switch electromagnetic valve 26, grouting amount control sensor 27, die holder car to level sensor 28 and slurry can 29.Described die holder car 4 comprises chassis framework 30, drags block 31, universal caster wheel 32, hanging basket support 33 and mould hanging basket 34.Before described mould hanging basket, turning device 5 comprises front turn-over support beam 35, front turnover bracket 36, front turning guide rail 37.After described mould hanging basket, turning device 6 comprises rear turn-over support beam 38, rear turnover bracket 39, rear turning guide rail 40.Described baking oven 7 comprises interior hot air duct 41 and baking oven casing 42.Described mould hanging basket 34 comprises hanging basket 43, clamping cap 44, pressing plate locking button 45, Rocker arm 46, connecting rod 47, synchronous upset rocker bearing 48, synchronous upset chain drum 49 and synchronous upset chain 50.
Described driven shaft 19 is connected and fixed in the rear on driven framework 11 by axle bearings at both ends, described driving shaft 14 is fastened on described front main transmission framework 8 by axle bearings at both ends, it is inner that described mair motor 12 is fixed on described front main transmission framework 8, described mair motor 12 connects described driving shaft 14 by described deceleration system 13, described drive sprocket 15 is equipped with on described driving shaft 14 top, and described drive sprocket 15 drives described driven sprocket 18 to do cyclic rotation along the horizontal plane with described driven shaft 19 by being horizontally disposed with annular link chain.
It is inner that described die holder car is fixed on described fixed mount 20 to level sensor 28 and described lifting motor 21, described lifting motor 21 connects described hoisting mechanism 23 by described leading screw 22, described hoisting mechanism 23 lower end connects described movable stand 24, horizontal uniform some described casting heads 25 on described movable stand 24, described casting head 25 bottom is provided with described grouting amount and controls sensor 27.
Four described universal caster wheels 32 are installed on described chassis framework 30 times four bights respectively, 33 points two groups, four described hanging basket supports, often group is mounted opposite in described chassis framework 30 side bar, form two groups of mould hanging baskets respectively to support, two described mould hanging baskets 34 are respectively by bearing and respective hanging basket support and connection.
Described front turning guide rail 37 is fixed on described front turnover bracket 36, and described front turnover bracket 36 is fixed on described front turn-over support beam 35.Described rear turning guide rail 40 is fixed on described rear turnover bracket 39, and on the fixing turn-over support beam 38 in the rear of described rear turnover bracket 39, die holder car runs in the guide among described baking oven casing 42.
Conveniently understand technique scheme of the present utility model, below by way of in concrete occupation mode, technique scheme of the present utility model is described in detail.
When specifically using, according to horizontal automatic grouting device described in the utility model, utilize main transmission to drive grinding tool trolley, the length of an each run dolly, in operation interval, automation grouting operation is implemented by filling system, meanwhile, under main transmission drives, mould holder is driven dolly turning device place upset before mould hanging basket and is fallen to starch, subsequently, after mould hanging basket, turning device place makes die holder dolly turn back to original state, then, until mould through baking oven, dry being finished down the mould after slurry, rapid shaping.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all within spirit of the present utility model and principle, any amendment done, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.
Claims (4)
1. a horizontal automatic grouting device, comprise turning device (6) and baking oven (7) after turning device (5) before main machine frame (1), main transmission (2), filling system (3), die holder car (4), mould hanging basket, mould hanging basket, it is characterized in that: main machine frame (1) comprises front main transmission framework (8), support (9), die holder car guide rail (10) and rear driven framework (11); Main transmission (2) comprises mair motor (12), deceleration system (13), driving shaft (14), drive sprocket (15), main transmission chain (16), carrier bar connecting axle (17), driven sprocket (18) and driven shaft (19); Filling system (3) comprises fixed mount (20), lifting motor (21), leading screw (22), hoisting mechanism (23), movable stand (24), casting head (25), mud switch electromagnetic valve (26), grouting amount control sensor (27), die holder car to level sensor (28) and slurry can (29); Die holder car (4) comprises chassis framework (30), drags block (31), universal caster wheel (32), hanging basket support (33) and mould hanging basket (34); Before mould hanging basket, turning device (5) comprises front turn-over support beam (35), front turnover bracket (36), front turning guide rail (37); Described driven shaft (19) is fastened on rear driven framework (11) by axle bearings at both ends, driving shaft (14) is fastened on front main transmission framework (8) by axle bearings at both ends, it is inner that mair motor (12) is fixed on front main transmission framework (8), mair motor (12) connects driving shaft (14) by deceleration system (13), drive sprocket (15) is equipped with on driving shaft (14) top, and drive sprocket (15) drives driven sprocket (18) and driven shaft (19) by being horizontally disposed with annular link chain; It is inner that die holder car is fixed on fixed mount (20) to level sensor (28) and lifting motor (21), lifting motor (21) connects hoisting mechanism (23) by leading screw (22), hoisting mechanism (23) lower end connects movable stand (24), movable stand (24) is upper is laterally evenly equipped with some described casting heads (25), and casting head (25) bottom is provided with grouting amount and controls sensor (27); Four universal caster wheels (32) are installed on corner place, chassis framework (30) bottom respectively, four hanging basket supports (33) are divided into two groups and often group is mounted opposite in chassis framework (30) side bar, form two groups of mould hanging baskets respectively to support, two mould hanging baskets (34) are respectively by bearing and respective hanging basket support and connection; Front turning guide rail (37) is fixed on front turnover bracket (36), and front turnover bracket (36) is fixed on front turn-over support beam (35).
2. horizontal automatic grouting device according to claim 1, is characterized in that, after described mould hanging basket, turning device (6) comprises rear turn-over support beam (38), rear turnover bracket (39) and rear turning guide rail (40).
3. horizontal automatic grouting device according to claim 2, is characterized in that, described baking oven (7) comprises interior hot air duct (41) and baking oven casing (42).
4. horizontal automatic grouting device according to claim 3, it is characterized in that, described mould hanging basket (34) comprises hanging basket (43), clamping cap (44), pressing plate locking button (45), rocking arm (46), connecting rod (47), synchronously overturns rocker bearing (48), synchronously overturns chain drum (49) and synchronously overturn chain (50), described rear turning guide rail (40) is fixed on described rear turnover bracket (39), on the fixing turn-over support beam (38) in the rear of described rear turnover bracket (39).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420588069.6U CN204149294U (en) | 2014-10-11 | 2014-10-11 | A kind of horizontal automatic grouting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420588069.6U CN204149294U (en) | 2014-10-11 | 2014-10-11 | A kind of horizontal automatic grouting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204149294U true CN204149294U (en) | 2015-02-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420588069.6U Withdrawn - After Issue CN204149294U (en) | 2014-10-11 | 2014-10-11 | A kind of horizontal automatic grouting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204149294U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104325541A (en) * | 2014-10-11 | 2015-02-04 | 龙泉市金宏瓷业有限公司 | Horizontal automatic slip casting machine |
| CN104827558A (en) * | 2015-06-08 | 2015-08-12 | 唐山瑞祈陶瓷科技开发有限公司 | Domestic ceramic grouting production method and device |
-
2014
- 2014-10-11 CN CN201420588069.6U patent/CN204149294U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104325541A (en) * | 2014-10-11 | 2015-02-04 | 龙泉市金宏瓷业有限公司 | Horizontal automatic slip casting machine |
| CN104325541B (en) * | 2014-10-11 | 2016-11-02 | 龙泉市金宏瓷业有限公司 | A kind of horizontal automatic grouting device |
| CN104827558A (en) * | 2015-06-08 | 2015-08-12 | 唐山瑞祈陶瓷科技开发有限公司 | Domestic ceramic grouting production method and device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20150211 Effective date of abandoning: 20161012 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |