CN204136148U - A kind of water under high pressure flash trimmer - Google Patents

A kind of water under high pressure flash trimmer Download PDF

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Publication number
CN204136148U
CN204136148U CN201420614814.XU CN201420614814U CN204136148U CN 204136148 U CN204136148 U CN 204136148U CN 201420614814 U CN201420614814 U CN 201420614814U CN 204136148 U CN204136148 U CN 204136148U
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axis
water
pressure
travel
pedestal
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CN201420614814.XU
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雷万春
何晓明
黄志飞
张栩俊
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SHENZHEN DAYU CARVED TECHNOLOGY Co Ltd
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SHENZHEN DAYU CARVED TECHNOLOGY Co Ltd
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Abstract

The utility model discloses a kind of water under high pressure flash trimmer, and comprise pedestal, Y-axis moving mechanism, X-axis travel mechanism, Z axis travel mechanism, water cutter assembly apparatus and high pressure assembly apparatus, described Y-axis moving mechanism is installed in the end face of pedestal; Described X-axis travel mechanism can be installed in above Y-axis moving mechanism with moving around at fore-and-aft direction; Described Z axis travel mechanism can be installed in X-axis travel mechanism at left and right directions with moving around; Described high pressure assembly apparatus is for providing the High-Pressure Water meeting deburring requirement; Described water cutter assembly apparatus can be installed in Z axis travel mechanism at above-below direction with moving around, for carrying out deburring process to workpiece.The purpose of this utility model is to provide the water under high pressure flash trimmer thoroughly can removing burr that a kind of flexibility, the range of work are wide, working (machining) efficiency is high.

Description

A kind of water under high pressure flash trimmer
Technical field
The utility model relates to a kind of deburring equipment, particularly relates to a kind of water under high pressure flash trimmer.
Background technology
Machine components not only directly affect precision and the presentation quality of part itself manufacturing the burr produced in process engineering, also can affect the service life of whole product.In addition, because deburring operation will spend man-hour and expense, therefore will directly affect the cost and price of product, become one of obstacle reducing production cost, the expense that the whole world spends in deburring aspect is every year about 10,000,000,000 dollars.At present, study Burr Problem from the angle of system engineering abroad, and set up " deburring association of the world ", vigorously implement " burr engineering ".Debarring process belongs to surface finishing category, mainly adopt scraper, oilstone, emery cloth, steel wire, brush wheel, barreling at present, vibrate, sandblast and the craft such as shock or the non-mechanical means such as mechanical system and chemistry, high temperature, abrasive particle extruding, electrochemistry, pulse electrochemical remove burr (aircraft industry also adopts the mode deburrings such as robot polishing), these different burr removing methods cut both ways.Deburring is generally the final finishing step of part, therefore removal burr while also must ensure that part has good surface quality, its processing effect with select underturner's process closely related.
There is following shortcoming in the mode of traditional deburring:
1) process can produce heat, causes flow of metal; 2), there are wearing and tearing in rigidity processing technology, meeting disfiguring workpiece needs the position of deburring, causes the rough surface at this place; 3) deburring operation also needs after completing to carry out follow-up cleaning, wastes time and energy; 4) friction between instrument and workpiece can produce dust and pernicious gas, and contaminated environment does not meet environmental requirement.
In view of this, need a kind of new flash trimmer of design badly and solve above-mentioned technical problem.
Utility model content
For the deficiencies in the prior art, the purpose of this utility model is to provide the water under high pressure flash trimmer thoroughly can removing burr that a kind of flexibility, the range of work are wide, working (machining) efficiency is high.
For achieving the above object, the utility model adopts following technical scheme:
A kind of water under high pressure flash trimmer, comprise pedestal, Y-axis moving mechanism, X-axis travel mechanism, Z axis travel mechanism and water cutter assembly apparatus, described Y-axis moving mechanism is installed in the end face of pedestal; Described X-axis travel mechanism can be installed in above Y-axis moving mechanism with moving around at fore-and-aft direction; Described Z axis travel mechanism can be installed in X-axis travel mechanism at left and right directions with moving around; Described water cutter assembly apparatus can be installed in Z axis travel mechanism at above-below direction with moving around, for carrying out deburring process to workpiece; Also comprise the high pressure assembly apparatus be connected with described water cutter assembly apparatus, described high pressure assembly apparatus comprises the water-storing tank, booster pump, filter, high-pressure pump and the pressure regulator valve that are connected successively by high-voltage tube.
Further, described water cutter assembly apparatus is made up of water inlet portion, water part and running part, water inlet portion is connected with the delivery port of described high pressure assembly apparatus, and this water inlet portion comprises the 90 ° of corner coupling heads, high-pressure intake pipe, water switching cylinder, cutter head holder and the taps valve body that are connected successively; Described water part comprises water cutter shaft, fixed cover, fixed mount, cutter head locking nut, water cutter; Described running part comprises stepper motor, large synchronous pulley, small synchronous pulley, Timing Belt and swivel coupling.
Further, described Y-axis moving mechanism comprises Y-axis guide rail, Y-axis screw mandrel, Y-axis servomotor and Y-axis workbench, described Y-axis guide rails assembling is on pedestal, and described Y-axis servomotor is arranged on Y-axis screw mandrel one end, and described Y-axis workbench is connected on Y-axis guide rail by Y-axis screw mandrel.
Further, described Y-axis workbench is provided with the jig making tool for fixation workpiece.
Further, described base interior is provided with water circle device, and this water circle device comprises filtration system and electric pump, for by Water Sproading in water-storing tank.
Further, described X-axis travel mechanism comprises X-axis crossbeam, X-axis guide rail, X-axis screw mandrel, X-axis servomotor, described X-axis crossbeam to be arranged on pedestal and to be located at above described Y-axis moving mechanism, described Z axis travel mechanism is connected on X-axis guide rail by X-axis screw mandrel, described X-axis servomotor is connected to one end of X-axis leading screw, for providing the power of Z axis travel mechanism movement on X-axis crossbeam.
Further, above described pedestal, the left and right sides is equipped with half cover panel beating, front side above pedestal and rear side are respectively equipped with the movable Qianmen of half cover and the movable back door of half cover, and the movable Qianmen of described half cover and the movable back door of half cover all can be articulated on pedestal by hinge with spinning upside down.
The beneficial effects of the utility model are mainly reflected in:
One, as a kind of unconventional Cold-forming process, add produce hardly man-hour heat thus can not cause metal go bad;
Two, be Flexible Manufacture, there is not the problem of tool wear, can not need the position of deburring, after deburring, to make deburring portion faces smooth by disfiguring workpiece;
Three, deburring ability is stablized, and has the cleaning action to part while deburring concurrently;
Four, without dust, nuisanceless etc., the more important thing is, this kind of processing method is well suited for combining the processing request that can meet special or complexity with micro-processor controlled workbench and manipulator.
Accompanying drawing explanation
Fig. 1 is the general assembly drawing of a kind of water under high pressure flash trimmer of the utility model;
Fig. 2 is the stereogram of water cutter assembly apparatus in the utility model;
Fig. 3 is the sectional view of water cutter assembly apparatus of the present utility model.
Wherein: 1, pedestal; 2, Y-axis moving mechanism; 3, X-axis travel mechanism; 31, X-axis crossbeam; 4, Z axis travel mechanism; 5, water cutter assembly apparatus; 51,90 ° of corner coupling heads; 52, high-pressure intake pipe; 53, water switching cylinder; 54, cutter head holder; 55, taps valve body; 56, water cutter shaft; 57, fixed cover; 58, fixed mount; 59, cutter head locking nut; 510, water cutter; 511, stepper motor; 512, large synchronous pulley; 513, small synchronous pulley; 514, swivel coupling; 6, half cover panel beating; 7, the movable Qianmen of half cover; 8, the movable back door of half cover; 9, hinge.
Detailed description of the invention
Below, by reference to the accompanying drawings and detailed description of the invention, the utility model is described further:
Refer to Fig. 1, Fig. 2 and Fig. 3, the utility model discloses a kind of water under high pressure flash trimmer, comprise pedestal 1, Y-axis moving mechanism 2, X-axis travel mechanism 3, Z axis travel mechanism 4 and water cutter assembly apparatus 5, described pedestal 1 adopts marble material to make, and can significantly improve machining accuracy and shock-absorbing performance; Described Y-axis moving mechanism 2 is installed in the end face of pedestal 1; Described X-axis travel mechanism 3 can be installed in above Y-axis moving mechanism 2 at fore-and-aft direction with moving around; Described Z axis travel mechanism 4 can be installed in X-axis travel mechanism 3 at left and right directions with moving around; Described water cutter assembly apparatus 5 can be installed in Z axis travel mechanism 4 at above-below direction with moving around, for carrying out deburring process to workpiece.
Particularly, this water under high pressure flash trimmer also comprises the high pressure assembly apparatus (not shown) be connected with described water cutter assembly apparatus 5, described high pressure assembly apparatus comprises the water-storing tank, booster pump, filter, high-pressure pump and the pressure regulator valve that are connected successively by high-voltage tube, the impurity that filter can make in removal water is set, can blocks by anti-antipriming pipe; By arranging booster pump and high-pressure pump, can hydraulic pressure be increased, meeting deburring requirement; By arranging pressure regulator valve, adjustable hydraulic pressure, obtains the best deburring parameter adapted with spur characteristics.
Please continue to refer to Fig. 2 and Fig. 3, particularly, described water cutter assembly apparatus 5 is made up of water inlet portion, water part and running part, water inlet portion is connected with the delivery port of described high pressure assembly apparatus, and this water inlet portion comprises the 90 ° of corner coupling heads 51, high-pressure intake pipe 52, water switching cylinder 53, cutter head holder 54 and the taps valve body 55 that are connected successively, described water part comprises water cutter shaft 56, fixed cover 57, fixed mount 58, cutter head locking nut 59 and water cutter 510, high pressure intake is connected with the delivery port of external high pressure assembly apparatus, water under high pressure enters high-pressure intake pipe 52 through 90 ° of interface corners 51, then be connected with taps valve body 55 by cutter head holder 54, cutter head holder 54 is fixed on taps valve body 55, the top of taps valve body 55 is connected with water switching cylinder 53, below is connected with swivel coupling 514, water cutter shaft 56 is connected to below swivel coupling 514, for fixing protection water cutter shaft 56, fixed mount 58 is connected with in the outside of water cutter shaft 56, fixed cover 57 is installed outside fixed mount 58, water cutter 510 is connected to water cutter shaft 56 lower end, by cutter head locking nut 59, locking is fixed to it.Described running part comprises stepper motor 511, large synchronous pulley 512, small synchronous pulley 513, Timing Belt, stepper motor 511 is fixed in Z axis travel mechanism 4 by fixed head, small synchronous pulley 513 is connected in the rotating shaft of stepper motor 511, large synchronous pulley 512 is fastened on the upper end of fixed mount 58, and large small synchronous pulley 512,513 is connected by Timing Belt.
The water cutter assembly apparatus of this kind of structural design, the water cutter shower nozzle volume coordinated with it is little, and recoil is little, conveniently moving, is convenient to realize light-operated, numerical control or Robot actions; And the utility model can select the nozzle adapted with workpiece shapes, can be used for the removal work that other method is difficult to the complex-shaped workpieces burr realized.
Particularly, described Y-axis moving mechanism 2 comprises Y-axis guide rail, Y-axis screw mandrel, Y-axis servomotor and Y-axis workbench, and described Y-axis guide rails assembling is on pedestal, and described Y-axis servomotor is arranged on Y-axis screw mandrel one end, rotates for driving Y-axis screw mandrel; Described Y-axis workbench is connected on Y-axis guide rail by Y-axis screw mandrel; Described Y-axis workbench is provided with the jig making tool for fixation workpiece.
Particularly, described pedestal 1 inside is provided with water circle device, and this water circle device comprises filtration system and electric pump, for by Water Sproading in water-storing tank, improve the utilization rate of water.
Refer to Fig. 1, particularly, described X-axis travel mechanism 3 comprises X-axis crossbeam 31, X-axis guide rail, X-axis screw mandrel, X-axis servomotor, described X-axis crossbeam 31 to be arranged on pedestal and to be located at above described Y-axis moving mechanism 2, described Z axis travel mechanism 4 is connected on X-axis guide rail by X-axis screw mandrel, described X-axis servomotor is connected to one end of X-axis leading screw, for providing the power of Z axis travel mechanism movement on X-axis crossbeam 31; When X-axis crossbeam 31 is installed in above Y-axis moving mechanism 2, described Y-axis servomotor drives Y-axis screw mandrel to rotate, thus X-axis travel mechanism 3 can be driven to realize moving around at fore-and-aft direction.
In addition, for carrying out electrical control further, described pedestal 1 opposite side is provided with electric control gear, and described X-axis travel mechanism 3, Y-axis moving mechanism 2, Z axis travel mechanism 4, water cutter assembly apparatus 5 are electrical connected with electric control gear respectively.
Refer to Fig. 1, particularly, above described pedestal 1, the left and right sides is equipped with half cover panel beating 6, front side above pedestal 1 and rear side are respectively equipped with the movable Qianmen 7 of half cover and the movable back door 8 of half cover, the movable Qianmen 7 of described half cover and the movable back door 8 of half cover all can be articulated on pedestal 1 by hinge 9 with spinning upside down, half cover panel beating 6, the setting at the movable Qianmen 7 of half cover and the movable back door 8 of half cover can be spattered outside anti-sealing, wherein, the movable Qianmen 7 of half cover and movable the arranging of back door 8 of half cover can also facilitate staff to open machine, carry out workpiece loading, take out, and the work such as maintenance.
In sum, the beneficial effects of the utility model are mainly reflected in:
1. the utility model have employed marble material as pedestal 1, can significantly improve machining accuracy and shock-absorbing performance;
2. the working media that the utility model adopts is water, belongs to Flexible Manufacture, few to workpiece damage, there is not the problem of tool wear, deburring ability is stablized, and has the cleaning action to part while deburring concurrently, water, after filtration treatment, can be recycled, good economical benefit;
3. the utility model transverse component is very little, and operating mechanism has that shower nozzle volume is little, and recoil is little, the feature of conveniently moving, is convenient to realize light-operated, numerical control or Robot actions;
4. the utility model can the nozzle that adapts of selection work shape, can be used for the removal operation being difficult to the complex-shaped workpieces burr realized by other method;
5. the utility model is by appropriate apolegamy pressure, flow and feed speed, can obtain the best deburring parameter adapted with spur characteristics;
6. the water that the utility model adopts sprays deburring and can not reduce part with the quality of finished surface and precision, and it also has certain invigoration effect to piece surface on the contrary;
7. the utility model device structure is simple, and production operation is easy, and production efficiency is high, not only can adopt more than one piece and multistation processing, and easily realize automated production.
To one skilled in the art, according to technical scheme described above and design, other various corresponding change and deformation can be made, and all these change and deformation all should belong within the protection domain of the utility model claim.

Claims (7)

1. a water under high pressure flash trimmer, is characterized in that: comprise pedestal, Y-axis moving mechanism, X-axis travel mechanism, Z axis travel mechanism and water cutter assembly apparatus, described Y-axis moving mechanism is installed in the end face of pedestal; Described X-axis travel mechanism can be installed in above Y-axis moving mechanism with moving around at fore-and-aft direction; Described Z axis travel mechanism can be installed in X-axis travel mechanism at left and right directions with moving around; Described water cutter assembly apparatus can be installed in Z axis travel mechanism at above-below direction with moving around, for carrying out deburring process to workpiece; Also comprise the high pressure assembly apparatus be connected with described water cutter assembly apparatus, described high pressure assembly apparatus comprises the water-storing tank, booster pump, filter, high-pressure pump and the pressure regulator valve that are connected successively by high-voltage tube.
2. water under high pressure flash trimmer as claimed in claim 1, it is characterized in that, described water cutter assembly apparatus is made up of water inlet portion, water part and running part, water inlet portion is connected with the delivery port of described high pressure assembly apparatus, and this water inlet portion comprises the 90 ° of corner coupling heads, high-pressure intake pipe, water switching cylinder, cutter head holder and the taps valve body that are connected successively; Described water part comprises water cutter shaft, fixed cover, fixed mount, cutter head locking nut, water cutter; Described running part comprises stepper motor, large synchronous pulley, small synchronous pulley, Timing Belt and swivel coupling.
3. water under high pressure flash trimmer as claimed in claim 1, it is characterized in that, described Y-axis moving mechanism comprises Y-axis guide rail, Y-axis screw mandrel, Y-axis servomotor and Y-axis workbench, described Y-axis guide rails assembling is on pedestal, described Y-axis servomotor is arranged on Y-axis screw mandrel one end, and described Y-axis workbench is connected on Y-axis guide rail by Y-axis screw mandrel.
4. water under high pressure flash trimmer as claimed in claim 3, it is characterized in that, described Y-axis workbench is provided with the jig making tool for fixation workpiece.
5. water under high pressure flash trimmer as claimed in claim 1, it is characterized in that, described base interior is provided with water circle device, and this water circle device comprises filtration system and electric pump, for by Water Sproading in water-storing tank.
6. water under high pressure flash trimmer as claimed in claim 1, it is characterized in that, described X-axis travel mechanism comprises X-axis crossbeam, X-axis guide rail, X-axis screw mandrel, X-axis servomotor, described X-axis crossbeam to be arranged on pedestal and to be located at above described Y-axis moving mechanism, described Z axis travel mechanism is connected on X-axis guide rail by X-axis screw mandrel, described X-axis servomotor is connected to one end of X-axis leading screw, for providing the power of Z axis travel mechanism movement on X-axis crossbeam.
7. water under high pressure flash trimmer as claimed in claim 1, it is characterized in that, above described pedestal, the left and right sides is equipped with half cover panel beating, front side above pedestal and rear side are respectively equipped with the movable Qianmen of half cover and the movable back door of half cover, and the movable Qianmen of described half cover and the movable back door of half cover all can be articulated on pedestal by hinge with spinning upside down.
CN201420614814.XU 2014-10-22 2014-10-22 A kind of water under high pressure flash trimmer Active CN204136148U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105149688A (en) * 2015-05-15 2015-12-16 大连现代辅机开发制造有限公司 High-pressure water jet cutter deburring method and device specially used for implementing method
CN105562180A (en) * 2016-02-14 2016-05-11 武子全 Ultrahigh-pressure high-flow pure water jet injection crusher
CN108162208A (en) * 2018-02-28 2018-06-15 郑力豪 A kind of dustless cutting marble device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105149688A (en) * 2015-05-15 2015-12-16 大连现代辅机开发制造有限公司 High-pressure water jet cutter deburring method and device specially used for implementing method
CN105562180A (en) * 2016-02-14 2016-05-11 武子全 Ultrahigh-pressure high-flow pure water jet injection crusher
CN108162208A (en) * 2018-02-28 2018-06-15 郑力豪 A kind of dustless cutting marble device

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