CN105562180A - Ultrahigh-pressure high-flow pure water jet injection crusher - Google Patents

Ultrahigh-pressure high-flow pure water jet injection crusher Download PDF

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Publication number
CN105562180A
CN105562180A CN201610084501.1A CN201610084501A CN105562180A CN 105562180 A CN105562180 A CN 105562180A CN 201610084501 A CN201610084501 A CN 201610084501A CN 105562180 A CN105562180 A CN 105562180A
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CN
China
Prior art keywords
axis
ultrahigh
pure water
tool bit
ultra
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Application number
CN201610084501.1A
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Chinese (zh)
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CN105562180B (en
Inventor
武子全
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Chen Yuexin
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Individual
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Publication of CN105562180B publication Critical patent/CN105562180B/en
Expired - Fee Related legal-status Critical Current
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C19/00Other disintegrating devices or methods
    • B02C19/06Jet mills
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/16Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C25/00Control arrangements specially adapted for crushing or disintegrating

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)

Abstract

An ultrahigh-pressure high-flow pure water jet injection crusher comprises an equipment body and injection heads. Each injection head is composed of a cutter bit body, water nozzles, a large belt pulley, ultrahigh-pressure hoses, a synchronous belt, a servo motor, an injection head support and a small belt pulley, wherein an output shaft of the servo motor is provided with the small belt pulley installed on the injection head support, the cutter bit body is fixedly connected with the injection head support, the large belt pulley is arranged on the cutter bit body, and the servo motor drives the synchronous belt through the small belt pulley and drives the large belt pulley to drive the cutter bit body to rotate around the Z axis. The number of the cutter bit bodies is two, the multiple water nozzles are distributed on the two cutter bit bodies, the multiple water nozzles are correspondingly installed in installation holes formed in the cutter bit bodies, the installation holes are connected with the ultrahigh-pressure hoses, and thus the water nozzles enable ultrahigh-pressure high-flow pure water passing through the ultrahigh-pressure hoses to form water jets. The ultrahigh-pressure high-flow pure water jet injection crusher is high in automation degree, can emit ultrahigh-pressure water jets produced by ultrahigh-pressure water generator sets in a centralized mode, controls the cutting track through a control system, greatly increases the cutting speed and is suitable for mass production.

Description

Ultra-high pressure high flow pure water jets sprays destroyer
Technical field
The present invention relates to super-pressure pure water jets cutting technique field, particularly relate to ultra-high pressure high flow pure water jets and spray destroyer.
Background technology
Increasingly progressive and ripe along with ultra-high pressure water fluid jet technology, its application is increasingly extensive, but the application of ultra-high pressure water fluid jet technology in cutting field at present still with separate unit low discharge cutting mode for Main Means.Although its machining accuracy is more easy to control, cutting speed is relatively slow, if when processing capacity is very large, its cutting efficiency is difficult to reach satisfied.And hence, limit the universal of water-jet technology.
Summary of the invention
The technical problem to be solved in the present invention is, provides the pure water jets of a kind of super-pressure, large discharge to spray destroyer, is integrated in by 40 (operating) water nozzles on 2 injector heads, realizes efficient crushing operation with 150L/min large discharge and 380Mpa super-pressure pure water jets.
The technical scheme adopted is:
Ultra-high pressure high flow pure water jets sprays destroyer, comprises the equipment body, the injector head that are made up of X-axis, Y-axis, conveyer and feeder.Described injector head is made up of body of tool bit, (operating) water nozzle, large belt wheel, extreme pressure hose, Timing Belt, servomotor, injector head support and small pulley.Servo motor output shaft is equipped with small pulley and is arranged on injector head support, body of tool bit is connected with injector head support, large belt wheel body of tool bit is equipped with, large belt wheel is connected by Timing Belt with between small pulley, servomotor drives Timing Belt by small pulley, drives large belt wheel and rotates around Z axis with body of tool bit.Described body of tool bit is two, each body of tool bit lays multiple (operating) water nozzle, what multiple (operating) water nozzle was corresponding is arranged in the installing hole of the set arrangement of body of tool bit, and the other end of installing hole connects extreme pressure hose, makes the super-pressure pure water through extreme pressure hose form ultra-high pressure water fluid jet by (operating) water nozzle.
The (operating) water nozzle installed surface of above-mentioned body of tool bit and the angled A of Z axis, make water jet swing along the taper seat taking Z axis as axis.
Above-mentioned X-axis is provided with two groups of injector heads, injector head moves along X-direction under the driving of X-axis.
Above-mentioned X-axis is connected with Y-axis, and can under the driving of Y-axis, and X-axis moves along Y direction together with injector head.
The conveyer of above-mentioned equipment body is arranged on equipment body bottom, and its upper transport face is network structure, and height is adjustable, workpiece is fixed on conveyor surface, in cutting process, with body portion from small workpiece spill from reticulated void, fall into the feeder arranged below.
Automaticity of the present invention is high, and the ultra-high pressure water fluid jet that high-pressure water generator group can be produced concentrates injection, and controls cutting track by control system, greatly improves cutting speed, is applicable to producing in enormous quantities using.
Accompanying drawing explanation
Fig. 1 is general structure schematic diagram of the present invention.
Fig. 2 is injection nozzle structure schematic diagram of the present invention.
Fig. 3 is (operating) water nozzle angle schematic diagram of the present invention.
Detailed description of the invention
Ultra-high pressure high flow pure water jets sprays destroyer, comprises the equipment body 1, the injector head 2 that are made up of X-axis, Y-axis, conveyer 3 and feeder 4.Described injector head 2 is made up of body of tool bit 5, (operating) water nozzle 6, large belt wheel 7, extreme pressure hose 8, Timing Belt 9, servomotor 10, injector head support 11 and small pulley 12.Servomotor 10 output shaft is equipped with small pulley 12 and is arranged on injector head support 11, body of tool bit 5 is connected with injector head support 11, large belt wheel 7 body of tool bit 5 is equipped with, large belt wheel 7 is connected by Timing Belt 9 with between small pulley 12, servomotor 10 drives Timing Belt 9 by small pulley 12, drives large belt wheel 7 and rotates around Z axis with body of tool bit 5.Described injector head 2 is two, each body of tool bit 5 lays 20 (operating) water nozzles 6, being arranged in the set installing hole arranged of body of tool bit of (operating) water nozzle 6 correspondence, the other end of installing hole connects extreme pressure hose 8, makes the High Pressure Pure Water through extreme pressure hose 8 form ultra-high pressure water fluid jet by (operating) water nozzle 6.(operating) water nozzle 6 installed surface of described body of tool bit 5 and the angled A of Z axis, make water jet swing (see figure 3) along the taper seat taking Z axis as axis.The extreme pressure hose 8 that described body of tool bit 5 connects has flexibility, can bend when body of tool bit 5 rotates along direction of rotation.Described equipment body 1 is made up of X-axis, Y-axis, conveyer 3 and feeder 4.X-axis is provided with two groups of injector heads 2, injector head 2 moves along X-direction under the driving of X-axis.X-axis is connected with Y-axis, and can under the driving of Y-axis, and X-axis moves along Y direction together with injector head 2.The conveyer 3 of described equipment body 1 is arranged on equipment body 1 bottom, and its upper transport face is network structure, and height is adjustable, workpiece is fixed on conveyor surface, in cutting process, with body portion from small workpiece spill from reticulated void, fall into the feeder 4 arranged below.
Above-mentioned mechanical structure portion can realize body of tool bit 5 and move freely along X-direction, Y direction, can also rotate along Z-direction, by computer control system, ultra-high pressure water fluid jet direction track is controlled again, two groups of injector head 2 coordinating operations, realize cutting track density to maximize, thus complete crushing operation function.
The present invention is not limited to above-mentioned preferred forms; anyone can draw other various forms of products under enlightenment of the present invention; no matter but any change is done in its shape or structure; every have identical with the application or akin technical scheme, all drops within protection scope of the present invention.

Claims (6)

1. ultra-high pressure high flow pure water jets sprays destroyer, comprise by X-axis, Y-axis, the equipment body (1) that conveyer (3) and feeder (4) form, injector head (2), it is characterized in that described injector head (2) is by body of tool bit (5), (operating) water nozzle (6), large belt wheel (7), extreme pressure hose (8), Timing Belt (9), servomotor (10), injector head support (11) and small pulley (12) composition, servomotor (10) output shaft is equipped with small pulley (12) and is arranged on injector head support (11), body of tool bit (5) is connected with injector head support (11), large belt wheel (7) body of tool bit (5) is equipped with, be connected by Timing Belt (9) between large belt wheel (7) with small pulley (12), servomotor (10) drives Timing Belt (9) by small pulley (12), drive large belt wheel (7) and rotate around Z axis with body of tool bit (5), described body of tool bit (5) is upper lays multiple (operating) water nozzle (6), what (operating) water nozzle (6) was corresponding is arranged in the installing hole of the set arrangement of body of tool bit, the other end of installing hole connects extreme pressure hose (8), the ultra-high pressure high flow pure water through extreme pressure hose is made to form water jet by (operating) water nozzle.
2. ultra-high pressure high flow pure water jets according to claim 1 sprays destroyer, it is characterized in that upper laying 20 (operating) water nozzles (6) of described body of tool bit (5), what (operating) water nozzle (6) was corresponding is arranged in the installing hole of the set arrangement of body of tool bit, and the other end of installing hole connects extreme pressure hose (8).
3. ultra-high pressure high flow pure water jets according to claim 1 sprays destroyer, it is characterized in that (operating) water nozzle (6) installed surface and the angled A of Z axis of described body of tool bit (5), and water jet is swung along the taper seat taking Z axis as axis.
4. ultra-high pressure high flow pure water jets according to claim 1 sprays destroyer, and it is characterized in that described X-axis being provided with two groups of injector heads (2), injector head (2) moves along X-direction under the driving of X-axis.
5. ultra-high pressure high flow pure water jets according to claim 1 sprays destroyer, it is characterized in that described X-axis is connected with Y-axis, and can under the driving of Y-axis, and X-axis moves along Y direction together with injector head (2).
6. ultra-high pressure high flow pure water jets according to claim 1 sprays destroyer, it is characterized in that the conveyer (3) of described equipment body (1) is arranged on equipment body (1) bottom, its upper transport face is network structure, and height is adjustable, workpiece is fixed on conveyor surface, in cutting process, with body portion from small workpiece spill from reticulated void, fall into the feeder (4) arranged below.
CN201610084501.1A 2016-02-14 2016-02-14 Ultra-high pressure high flow pure water jets spray destroyer Expired - Fee Related CN105562180B (en)

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Application Number Priority Date Filing Date Title
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CN105562180B CN105562180B (en) 2018-01-30

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108247910A (en) * 2018-03-26 2018-07-06 东莞市秉能橡胶有限公司 A kind of ultra-high pressure water fluid jet injection apparatus

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0957610A (en) * 1995-08-21 1997-03-04 Ebara Corp Surface plate washing device of lapping machine
CN102430635A (en) * 2011-11-04 2012-05-02 中国科学院深圳先进技术研究院 High-pressure water jet flexible incremental forming process and device for plates
CN202882927U (en) * 2012-10-18 2013-04-17 中国矿业大学 Ultra high pressure water jet cutting coal sample preparer
CN204136148U (en) * 2014-10-22 2015-02-04 深圳大宇精雕科技有限公司 A kind of water under high pressure flash trimmer
CN204772113U (en) * 2015-07-23 2015-11-18 常州市雷纳机械制造有限公司 Portable high -pressure water jet cutting device
CN105196184A (en) * 2015-08-21 2015-12-30 安徽理工大学 High-pressure water jet cutting device and control method
CN205518098U (en) * 2016-02-14 2016-08-31 武子全 Large -traffic pure water efflux of superhigh pressure sprays cracker

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0957610A (en) * 1995-08-21 1997-03-04 Ebara Corp Surface plate washing device of lapping machine
CN102430635A (en) * 2011-11-04 2012-05-02 中国科学院深圳先进技术研究院 High-pressure water jet flexible incremental forming process and device for plates
CN202882927U (en) * 2012-10-18 2013-04-17 中国矿业大学 Ultra high pressure water jet cutting coal sample preparer
CN204136148U (en) * 2014-10-22 2015-02-04 深圳大宇精雕科技有限公司 A kind of water under high pressure flash trimmer
CN204772113U (en) * 2015-07-23 2015-11-18 常州市雷纳机械制造有限公司 Portable high -pressure water jet cutting device
CN105196184A (en) * 2015-08-21 2015-12-30 安徽理工大学 High-pressure water jet cutting device and control method
CN205518098U (en) * 2016-02-14 2016-08-31 武子全 Large -traffic pure water efflux of superhigh pressure sprays cracker

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108247910A (en) * 2018-03-26 2018-07-06 东莞市秉能橡胶有限公司 A kind of ultra-high pressure water fluid jet injection apparatus
CN108247910B (en) * 2018-03-26 2024-07-23 东莞市秉能橡胶有限公司 Ultrahigh-pressure water jet injection device

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Effective date of registration: 20190712

Address after: 110122 Tang Sanjiazi Village, Hushitai Town, Shenbei New District, Shenyang City, Liaoning Province, 4-243

Patentee after: Chen Yuexin

Address before: 110 000 No. 15-1 Hunnan East Road, Hunnan District, Shenyang City, Liaoning Province

Patentee before: Wu Ziquan

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Granted publication date: 20180130

CF01 Termination of patent right due to non-payment of annual fee