CN203831254U - Water jet deburring and surface finishing equipment - Google Patents
Water jet deburring and surface finishing equipment Download PDFInfo
- Publication number
- CN203831254U CN203831254U CN201420085202.6U CN201420085202U CN203831254U CN 203831254 U CN203831254 U CN 203831254U CN 201420085202 U CN201420085202 U CN 201420085202U CN 203831254 U CN203831254 U CN 203831254U
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- water jet
- pressure
- pressure water
- shower nozzle
- surface finish
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Abstract
The utility model relates to a deburring device, and particularly discloses water jet deburring and surface finishing equipment, which comprises a collection box arranged in a protective cover, wherein a filter and an oil-water separator are arranged on the lateral surface of the collection box; a machining center execution mechanism is fixedly arranged on the top surface of the collection box; a central water outlet spindle device is fixed on a top beam of the machining center execution mechanism; a high-pressure water generation device is connected with a rotary joint at the upper end of the central water outlet spindle device through a high-pressure pipeline, and a pressure regulator is arranged on the surface of the high-pressure water generation device; high-pressure water jet nozzles are connected to the lower end of the central water outlet spindle device; a mist arrestor is arranged at the top of the protective cover; a mist arresting port of the mist arrestor corresponds to a cleaning station of the high-pressure water jet nozzles. The equipment can be used for efficiently and reliably deburring a machined part, and simultaneously performing cleaning and surface finishing on the part.
Description
Technical field
The utility model relates to burr remover, specifically a kind of water jet deburring surface finish equipment.
Background technology
Machine components are in initial machine-shaping process, there is burr on surface in capital, particularly some housing parts, valve parts and multi-holes part etc., from processing technology angle, manufacturing procedure is various, hole be more, the cycle is long, spur location after processing is special, the burr at especially each cross bore place, cannot see, can not touch, removal difficulty is large, and housing part often has even thousands of dimensional requirements and a large amount of diameters, hole that the degree of depth is different with required precision of hundreds of, and aspect ratio is greater than 10 aperture and has accounted for total more than 30%.If remove untotally, will become dangerous technique pollution sources, have influence on reliability and the life-span of part, parts and even whole system.For eliminating these burrs, at present, mostly adopt the method for abrasive Flow, electrochemistry, single injector, heat energy, hairbrush deburring or ultrasonic wave deburring to eliminate hole in piece part inner burr, and obtain certain effect.But above several method has its limitation and defect.Abrasive Flow method is applicable to removing the burr of simple housing, single inner hole part, for complex casing part, the flow direction guiding problem bad solution of abrasive Flow in crisscross hole is, also just can not handle the removal problem of burr in the various holes of this type of part well, need to customize corresponding complicated die, elimination efficiency is low simultaneously.Electrochemical deburring method is limit by the size of electrode, is only suitable for processing diameter and is greater than ultrasonic wave burr removing method, adopts ultrasonic wave bistrique to carry out vibration grinding processing deburring, and working (machining) efficiency is low, more difficult controlled working precision.Single hairbrush burr remover, after processing, workpiece also will carry out next step matting, and efficiency is low.The application water-jet technology of Chinese patent 200910248542.X is removed the method for micro hole inner-hole burr, utilize the water jet cutting mach of single injector 350Mpa to carry out deburring, not only efficiency is low, and, be ultra-high pressure water fluid jet due to what adopt, easily damage workpiece.
For the burr of deep hole, substantially the stage or in manual processing burr at present, that is: by means of the observation of cold light source, endoscope, with autonomous hand tools (special-shaped scraper, frustrate cutter, special lap tool etc.) deburring, labour intensity is large, cycle is long, cost is high, efficiency is low, be difficult to ensure that product quality is consistent, pipelining while being unfavorable for producing by batch and realize product manufacture flexibility, in deburring process, easily produce unnecessary cut, cause doing over again and even scrap, this all makes the manufacturing cost of part increase.
In deburring, cleaning and the surface finish processing of the metals such as Aero-Space, machining, auto industry, petrochemical industry or nonmetal machined part, be all badly in need of efficient, the reliable deburring for machined part of a kind of energy, cleaning and surface finish equipment.Therefore, how to fully utilize hairbrush and high pressure water jet deburring, cleaning and surface finish.And the combination of industrial robot, numerical control machining center and ATC tool changing device technology, designing a kind of novel deburring, cleaning and surface finish equipment efficient, safe and reliable, that also can realize full-automatic manipulation is problem in the urgent need to address.
Summary of the invention
The utility model, for the problems referred to above, provides a kind of water jet deburring surface finish equipment, adopts this equipment energy high efficient and reliable and removes the burr of machined part, and can clean and surface finish part simultaneously.
According to the technical solution of the utility model: a kind of water jet deburring surface finish equipment, it is characterized in that: comprise the collecting box that is arranged at protective cover inside, be provided with filter and oil water separator in described collecting box side, be fixed with machining center executing agency at collecting box end face, central water outlet main shaft device is fixed on machining center actuator top crossbeam, the high pressure water generating device that surface is provided with pressure regulator is connected with the swivel joint of central water outlet main shaft device upper end by pressure duct, described central water outlet main shaft device lower end is connected with high-pressure water jet shower nozzle, described protective cover top is provided with mist arrester, and the fog-suction mouth of mist arrester is corresponding to the washing station place of high-pressure water jet shower nozzle, be provided with clamping workpiece platform at collecting box top below corresponding to described high-pressure water jet shower nozzle, described machining center executing agency sidepiece is provided with tool changing platform, and described tool changing platform is provided with several for placing the station of high-pressure water jet shower nozzle.
As further improvement of the utility model, described high-pressure water jet shower nozzle comprises bearing block, rotating shaft passes through upper bearing (metal), lower bearing rotating support in the inner chamber of bearing block, high-pressure water inlet joint is connected in bearing block upper end, and the rotating shaft endoporus that the inlet opening offered of high-pressure water inlet joint lower end is offered with rotating shaft center is connected; The junction of described high-pressure water inlet joint and rotating shaft is provided with elastic seal ring.
As further improvement of the utility model, the centre of gyration of described central water outlet main shaft device is provided with water under high pressure passage, described water under high pressure passage upper end is communicated with rotating shaft endoporus, the central water outlet main shaft device lower end centre of gyration is provided with high-pressure water jet handle of a knife, the center of described high-pressure water jet handle of a knife is provided with water jet passage, high-pressure water jet handle of a knife upper end is connected with water under high pressure passage lower end by central water outlet blind rivet, and between described central water outlet blind rivet and water under high pressure passage, be provided with high-pressure seal ring, elastic seal ring, sealing ring, sealing locking spring; Described high-pressure water jet handle of a knife lower end is connected with high-pressure water jet shower nozzle, and the main aperture that high-pressure water jet shower nozzle center arranges is connected with water jet passage.
As further improvement of the utility model, described protective cover front end is fixed with gauge tap.
As further improvement of the utility model, described high pressure water generating device is three-throw ram pump, and the pressure limit of this three-throw ram pump is at 10Mpa ~ 60Mpa, and flow is at 20L/Min ~ 50L/Min.
As further improvement of the utility model, described machining center executing agency comprises two longerons that are arranged in parallel and is vertically installed in the crossbeam on described longeron.
As further improvement of the utility model, described high-pressure water jet shower nozzle comprises that 180 degree bilaterals are to rotary jet nozzle, fan spray shower nozzle, straight hole fluid jet nozzle, 90 degree one-way lateral injection stream shower nozzles.
As further improvement of the utility model, described collecting box, oil water separator and filter are connected successively.
Technique effect of the present utility model is: adopt the utility model product to remove after surface of the work, inner-hole burr, do not produce stress, corrosion, without remelted layer, does not change workpieces surface condition; Can ensure especially sharp edge, there is no " La Jikou "; And process velocity is fast, efficiency is high, cost is extremely low, environmental protection.In the other industry space that is also widely used.The utility model product has promoted the technical merit of the special process, has improved the performance of product, improves and ensured the quality of product, has eliminated hidden danger of quality.Have that cost is low, efficiency is high, quality is good, energy-saving and emission-reduction, environmental protection, can be widely used in deburring, cleaning and the surface finish processing of the metals such as Aero-Space, machining, auto industry, petrochemical industry or nonmetal machined part.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the rotary joint structure schematic diagram in the utility model.
Fig. 3 is the structural representation of the high-pressure water jet handle of a knife in the utility model.
Detailed description of the invention
Below in conjunction with accompanying drawing, detailed description of the invention of the present utility model is further described.
In Fig. 1 ~ 3, comprise high pressure water generating device 1, pressure regulator 2, pressure duct 3, machining center executing agency 4, crossbeam 4-1, longeron 4-2, tool changing platform 5, central water outlet main shaft device 6, oil water separator 7, high-pressure water jet shower nozzle 8, clamping workpiece platform 9, filter 10, swivel joint 11, protective cover 12, gauge tap 13, collecting box 14, high-pressure water jet handle of a knife 15, mist arrester 16, 80 degree bilaterals are to rotary jet nozzle 17, fan spray shower nozzle 18, straight hole fluid jet nozzle 19, 90 degree one-way lateral injection stream shower nozzles 20, rotating shaft 21, bearing block 22, lower bearing 23, upper bearing (metal) 24, inlet opening 25, rotating shaft endoporus 26, elastic seal ring 27, high-pressure water inlet joint 28, main aperture 29, high-pressure seal ring 30, elastic sealing gasket 31, sealing ring 32, sealing locking spring 33, central water outlet blind rivet 34, water under high pressure passage 35, water jet passage 36 etc.
As shown in Fig. 1 ~ 3, the utility model is a kind of water jet deburring surface finish equipment, comprise the collecting box 14 that is arranged at protective cover 12 inside, be provided with filter 10 and oil water separator 7 in described collecting box 14 sides, be fixed with machining center executing agency 4 at collecting box 14 end faces, central water outlet main shaft device 6 is fixed in machining center executing agency 4 top cross beam, the high pressure water generating device 1 that surface is provided with pressure regulator 2 is connected with the swivel joint 11 of central water outlet main shaft device 6 upper ends by pressure duct 3, described central water outlet main shaft device 6 lower ends are connected with high-pressure water jet shower nozzle 8, described protective cover 12 tops are provided with mist arrester 16, and the fog-suction mouth of mist arrester 16 is corresponding to the washing station place of high-pressure water jet shower nozzle 8, be provided with clamping workpiece platform 9 at collecting box 14 tops below corresponding to described high-pressure water jet shower nozzle 8, described machining center executing agency 4 sidepieces are provided with tool changing platform 5, and described tool changing platform 5 is provided with several for placing the station of high-pressure water jet shower nozzle 8.
Described high-pressure water jet shower nozzle 8 comprises bearing block 22, rotating shaft 21 passes through upper bearing (metal) 24, lower bearing 23 rotating supports in the inner chamber of bearing block 22, high-pressure water inlet joint 28 is connected in bearing block 22 upper ends, and the rotating shaft endoporus 26 that the inlet opening 25 offered of high-pressure water inlet joint 28 lower ends is offered with rotating shaft 21 centers is connected; Described high-pressure water inlet joint 28 is provided with elastic seal ring 27 with the junction of rotating shaft 21.
The centre of gyration of described central water outlet main shaft device 6 is provided with water under high pressure passage 35, described water under high pressure passage 35 upper ends are communicated with rotating shaft endoporus 26, the central water outlet main shaft device 6 lower end centres of gyration are provided with high-pressure water jet handle of a knife 15, described high-pressure water jet handle of a knife 15 center is provided with water jet passage 36, high-pressure water jet handle of a knife 15 upper ends are connected with water under high pressure passage 35 lower ends by central water outlet blind rivet 34, and between described central water outlet blind rivet 34 and water under high pressure passage 35, be provided with high-pressure seal ring 30, elastic seal ring 31, sealing ring 32, sealing locking spring 33; Described high-pressure water jet handle of a knife 15 lower ends are connected with high-pressure water jet shower nozzle 8, and the main aperture 29 that high-pressure water jet shower nozzle 8 centers arrange is connected with water jet passage 36.
Described protective cover 12 front ends are fixed with gauge tap 13.
Described high pressure water generating device 1 is three-throw ram pump, and the pressure limit of this three-throw ram pump is at 10Mpa ~ 60Mpa, and flow is at 20L/Min ~ 50L/Min.
Described machining center executing agency 4 comprises two longeron 4-2 that are arranged in parallel and is vertically installed in the crossbeam 4-1 on described longeron 4-2.
Described high-pressure water jet shower nozzle 8 comprises that 180 degree bilaterals are to rotary jet nozzle 17, fan spray shower nozzle 18, straight hole fluid jet nozzle 19,90 degree one-way lateral injection stream shower nozzles 20.
Described collecting box 14, oil water separator 7 and filter 10 are connected successively.
The course of work of the present utility model is as follows: the water that is arranged in filter 10 is carried out pressurized treatments by high pressure water generating device 1, then according to the material of workpiece to be processed, the pressure of pressure regulator 2 is adjusted to the required pressure of deburring.The water under high pressure that pressure duct 3 produces high pressure water generating device 1 arrives in high-pressure water jet shower nozzle 8 by swivel joint 11, central water outlet main shaft device 6 and high-pressure water jet handle of a knife 15 successively, water under high pressure is ejected into through high-pressure water jet shower nozzle 8 surface of the work for the treatment of deburring, to reach the effect of deburring.According to different workpiece, machining center executing agency 4 and clamping workpiece platform 9 and tool changing platform 5 can select different high-pressure water jet shower nozzle 8 to carry out reliable deburring work efficiently.Used water can be by reusable edible after water filter 10 treatment and purification, the water smoke producing in deburring work etc. is discharged protective cover 12 by mist arrester 16, in concrete practice process, mist arrester 16 generally includes motor and is connected in the elevator fan on motor output shaft.
Claims (8)
1. a water jet deburring surface finish equipment, it is characterized in that: comprise and be arranged at the inner collecting box (14) of protective cover (12), be provided with filter (10) and oil water separator (7) in described collecting box (14) side, be fixed with machining center executing agency (4) at collecting box (14) end face, central water outlet main shaft device (6) is fixed in machining center executing agency (4) top cross beam, the high pressure water generating device (1) that surface is provided with pressure regulator (2) is connected with the swivel joint (11) of central water outlet main shaft device (6) upper end by pressure duct (3), described central water outlet main shaft device (6) lower end is connected with high-pressure water jet shower nozzle (8), described protective cover (12) top is provided with mist arrester (16), and the fog-suction mouth of mist arrester (16) is corresponding to the washing station place of high-pressure water jet shower nozzle (8), be provided with clamping workpiece platform (9) at collecting box (14) top corresponding to the below of described high-pressure water jet shower nozzle (8), described machining center executing agency (4) sidepiece is provided with tool changing platform (5), and described tool changing platform (5) is provided with several for placing the station of high-pressure water jet shower nozzle (8).
2. according to water jet deburring surface finish equipment claimed in claim 1, it is characterized in that: described high-pressure water jet shower nozzle (8) comprises bearing block (22), rotating shaft (21) passes through upper bearing (metal) (24), lower bearing (23) rotating support in the inner chamber of bearing block (22), high-pressure water inlet joint (28) is connected in bearing block (22) upper end, and the rotating shaft endoporus (26) that the inlet opening (25) offered of high-pressure water inlet joint (28) lower end is offered with rotating shaft (21) center is connected; Described high-pressure water inlet joint (28) is provided with elastic seal ring (27) with the junction of rotating shaft (21).
3. according to water jet deburring surface finish equipment claimed in claim 2, it is characterized in that: the centre of gyration of described central water outlet main shaft device (6) is provided with water under high pressure passage (35), described water under high pressure passage (35) upper end is communicated with rotating shaft endoporus (26), central water outlet main shaft device (6) the lower end centre of gyration is provided with high-pressure water jet handle of a knife (15), the center of described high-pressure water jet handle of a knife (15) is provided with water jet passage (36), high-pressure water jet handle of a knife (15) upper end is connected with water under high pressure passage (35) lower end by central water outlet blind rivet (34), and be provided with high-pressure seal ring (30) between described central water outlet blind rivet (34) and water under high pressure passage (35), elastic seal ring (31), sealing ring (32), sealing locking spring (33), described high-pressure water jet handle of a knife (15) lower end is connected with high-pressure water jet shower nozzle (8), and the main aperture (29) that high-pressure water jet shower nozzle (8) center arranges is connected with water jet passage (36).
4. according to water jet deburring surface finish equipment claimed in claim 1, it is characterized in that: described protective cover (12) front end is fixed with gauge tap (13).
5. according to water jet deburring surface finish equipment claimed in claim 1, it is characterized in that: described high pressure water generating device (1) is three-throw ram pump, and the pressure limit of this three-throw ram pump is at 10Mpa ~ 60Mpa, and flow is at 20L/Min ~ 50L/Min.
6. according to water jet deburring surface finish equipment claimed in claim 1, it is characterized in that: described machining center executing agency (4) comprises two longerons that are arranged in parallel (4-2) and is vertically installed in the crossbeam (4-1) on described longeron (4-2).
7. according to water jet deburring surface finish equipment claimed in claim 1, it is characterized in that: described high-pressure water jet shower nozzle (8) comprises that 180 degree bilaterals are to rotary jet nozzle (17), fan spray shower nozzle (18), straight hole fluid jet nozzle (19), 90 degree one-way lateral injection stream shower nozzles (20).
8. according to water jet deburring surface finish equipment claimed in claim 1, it is characterized in that: described collecting box (14), oil water separator (7) and filter (10) are connected successively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420085202.6U CN203831254U (en) | 2014-02-27 | 2014-02-27 | Water jet deburring and surface finishing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420085202.6U CN203831254U (en) | 2014-02-27 | 2014-02-27 | Water jet deburring and surface finishing equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203831254U true CN203831254U (en) | 2014-09-17 |
Family
ID=51509142
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420085202.6U Withdrawn - After Issue CN203831254U (en) | 2014-02-27 | 2014-02-27 | Water jet deburring and surface finishing equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203831254U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103817605A (en) * | 2014-02-27 | 2014-05-28 | 陈新 | Water jet deburring and surface finishing apparatus |
| CN104525414A (en) * | 2015-01-08 | 2015-04-22 | 山东大学 | Device and method for online cleaning and coating of minitype complex part |
| CN110508544A (en) * | 2019-09-23 | 2019-11-29 | 浙江苏强格液压股份有限公司 | A kind of lathe cleaning device |
-
2014
- 2014-02-27 CN CN201420085202.6U patent/CN203831254U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103817605A (en) * | 2014-02-27 | 2014-05-28 | 陈新 | Water jet deburring and surface finishing apparatus |
| CN104525414A (en) * | 2015-01-08 | 2015-04-22 | 山东大学 | Device and method for online cleaning and coating of minitype complex part |
| CN104525414B (en) * | 2015-01-08 | 2017-03-22 | 山东大学 | Device and method for online cleaning and coating of minitype complex part |
| CN110508544A (en) * | 2019-09-23 | 2019-11-29 | 浙江苏强格液压股份有限公司 | A kind of lathe cleaning device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20140917 Effective date of abandoning: 20160420 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |