CN204096564U - Toothbrush flexible automatic production line - Google Patents
Toothbrush flexible automatic production line Download PDFInfo
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- CN204096564U CN204096564U CN201420569074.2U CN201420569074U CN204096564U CN 204096564 U CN204096564 U CN 204096564U CN 201420569074 U CN201420569074 U CN 201420569074U CN 204096564 U CN204096564 U CN 204096564U
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Abstract
The utility model discloses a kind of toothbrush flexible automatic production line, comprise injection molding unit, glue injection units, plant a mao unit, sanding unit, cleaning and sterilizing detecting unit and packaging unit, realized the orderly transhipment of material between each unit by logistics equipment, be included in the equidistant conveying mechanism between the sequence conveying mechanical arm between injection molding unit and glue injection units, subsequent cell; Adopt modular construction, can assemble according to need of production, each unit is equipped with corresponding sequence conveying mechanical arm can independent operating, and the equidistant conveying mechanism in sequence conveying mechanical arm is with independently equidistantly conveying mechanism interface is identical, and both guarantees are exchanged; Manufacturing line adopts Fieldbus Based PLC network, realizes Collaborative Control between each unit, is furnished with video monitoring equipment, achieves the control to manufacturing line and condition monitoring.The utility model achieves flexibility and the automation of toothbrush manufacturing line, improves efficiency and the quality of production of toothbrush production, significantly reduces labor strength and productive costs.
Description
Technical field
The utility model relates to a kind of automatic production line, and especially a kind of toothbrush flexible automation production line, belongs to automation of industry production technical field.
Background technology
Toothbrush is one way of life necessity, and the annual whole world needs to consume billions of.At present, China is the maximum country of toothbrush output, and traditional toothbrush is produced and belonged to labour intensive profession, is difficult to meet the quality of production of toothbrush, efficiency and cost requirement.Toothbrush produce mainly contain injection moulding, injecting glue, plant hair, the technological process such as sanding and packaging, some production equipments with certain degree of automation have been there is at present in some processes process, as feather planting machine, glue-injection machine, roughing-up machine etc., and have developed the manipulator with auto-sequencing function, defining can the unit of automated production, improve production efficiency and the quality of production, reduce productive costs and labor strength.201310645722.8), " a kind of roughing-up machine manufacturing line full-automatic mechanical hand " (application number: 201310575693.2) and " one turns to overturn system " (application number: 201310644075.9) our company has successively applied for " a kind of feed system of toothbrush tufting machine " by name (application number:, achieve the automatic separation sequence of toothbrush, realize the conformability arrangement in toothbrush position, direction, ensure that production effect and the efficiency of feather planting machine and roughing-up machine.
But, what realize at present is only the automation of individual process process, as planted hair, sanding etc., other technological process still needs artificial loading and blanking, more there is no the automatic production line of whole toothbrush production process, toothbrush is produced still to be needed in a large number manually to carry out operate and intervene, and carries out the transhipment of material, placement, works uninteresting and efficiency is low.In addition, after completing certain automation process process (as injecting glue, planting hair etc.), toothbrush arranges in order, and current processing method toothbrush is put into together material frame, before entering next technological process, then resequences, waste a large amount of time.Therefore, need logistics equipment each for toothbrush production process to be combined, realize toothbrush orderly conveying in process of production, avoid the duplication of labour.Therefore, according to the production process of toothbrush, a kind of toothbrush flexible automation production line can be set up, each technological process is configured to a manufacturing cell, between each manufacturing cell, be furnished with the orderly transhipment that logistics equipment realizes toothbrush, improve toothbrush production efficiency and quality.
Utility model content
The utility model, for above problem, provides a kind of employing modular construction, improves the effect and quality that toothbrush is produced, reduce the toothbrush flexible automation production line of productive costs and labor strength.
The technical solution of the utility model is: comprise injection molding unit, glue injection units, plant a mao unit, sanding unit, cleaning and sterilizing detecting unit, packaging unit and control system,
Described injection molding unit, glue injection units, plant a mao unit, sanding unit, cleaning and sterilizing detecting unit and packaging unit and set gradually, sequence conveying mechanical arm is installed, described glue injection units and plant between mao unit, plant between mao unit and sanding unit, sanding unit and cleaning and sterilizing detecting unit, be provided with equidistant conveying mechanism two, three, four, five between cleaning and sterilizing detecting unit and packaging unit between described injection molding unit and glue injection units;
Described control system comprises supervisory control computer, injection molding unit PLC, sequence conveying mechanical arm PLC, glue injection units PLC, plants a mao unit PLC, sanding unit PLC, cleaning and sterilizing detecting unit PLC and packaging unit PLC, described supervisory control computer controls described injection molding unit PLC, sequence conveying mechanical arm PLC, glue injection units PLC respectively, plants a mao unit PLC, sanding unit PLC, cleaning and sterilizing detecting unit PLC and packaging unit PLC
Described injection molding unit PLC controls injection molding unit, described sequence conveying mechanical arm PLC controls sequence conveying mechanical arm, described glue injection units PLC controls glue injection units, the described mao unit PLC that plants controls to plant a mao unit, described sanding unit PLC controls sanding unit, described cleaning and sterilizing detecting unit PLC controls cleaning and sterilizing detecting unit, and described packaging unit PLC controls packaging unit.
Described injection molding unit comprises injection machine system and cooling conveyor, and described injection machine system comprises injection machine body, mold, bed die, upper limit position switch, lower position switch, knock-out gear, motor for feeding, feed conveyor, level-sensing device and hopper,
Described level-sensing device is for detecting material level in hopper, described motor for feeding provides material by feed conveyor in hopper, the described injection machine body material controlled in hopper enters the cavity volume of bed die, and described mold is positioned at directly over described bed die, for shaping toothbrush
Described upper limit position switch and lower position switch lay respectively at above and below described mold,
Described knock-out gear be located at described bed die side, for take out toothbrush and send into cooling conveyor;
Described cooling conveyor comprises cooling vessel, load-transfer device and sensor, and described toothbrush is by tape transport and cooled by cooling vessel, and described sensor is located at the exit end of load-transfer device;
Described sequence conveying mechanical arm comprises sorting mechanism and equidistant conveying mechanism one, described sorting mechanism comprises material frame, level-sensing device and is separated loader, the exit end of described load-transfer device is positioned at the top of material frame, described level-sensing device is for detecting the toothbrush in material frame, and described separation loader is used for toothbrush branch to be transported to equidistant conveying mechanism one;
Described equidistant conveying mechanism one comprises and turns to turning manipulator, sensor one, profile of tooth load-transfer device and sensor two, described sensor one and sensor two lay respectively at the front and back ends of described profile of tooth load-transfer device, described in turn to turning manipulator to be positioned at the side of described sensor one; The side of sensor one transported to by toothbrush by described separation loader, described in turn to turning manipulator for being carried out turning to or overturning by toothbrush and being placed in the teeth groove of profile of tooth load-transfer device successively; Described sensor one is for detecting toothbrush and controlling to turn to turning manipulator action, and described sensor two to be piled to the teeth groove of profile of tooth load-transfer device for detecting toothbrush and to control glue injection units action;
Described glue injection units comprises glue-injection machine system, injecting glue feeding manipulator and injecting glue blanking mechanical hand, and described injecting glue feeding manipulator and injecting glue blanking mechanical hand lay respectively at the both sides of described glue-injection machine system,
Described glue-injection machine system comprises glue-injection machine body, mold, bed die, upper limit position switch, lower position switch, motor for feeding, feed conveyor, hopper and level-sensing device,
Described level-sensing device is for detecting material level in hopper, and described motor for feeding provides material by feed conveyor in hopper; Described injecting glue feeding manipulator is used for the toothbrush in profile of tooth load-transfer device to inhale to be put in bed die, and described mold is positioned at directly over described bed die, shaping for the injecting glue of toothbrush,
Described upper limit position switch and lower position switch lay respectively at above and below described mold,
Described injecting glue blanking mechanical hand is used for the toothbrush in bed die to inhale to put to equidistant conveying mechanism two;
Described equidistant conveying mechanism two comprises sensor three, profile of tooth load-transfer device and sensor four, and described sensor three and sensor four are located at the front and back ends of described profile of tooth transport tape respectively; Control the action of profile of tooth transport tape in described sensor three is placed on profile of tooth transport tape teeth groove for detecting toothbrush, described sensor four is for the toothbrush that detects in the teeth groove of profile of tooth transport tape and control to plant a mao unit action;
Described mao unit of planting comprises successively and plants a mao feeding manipulator, feather planting machine and plant a mao blanking mechanical hand, described in plant mao feeding manipulator and give feather planting machine carry out planting hair by capturing toothbrush, taking out by planting mao blanking mechanical hand after completing, being put on equidistant conveying mechanism three;
Described equidistant conveying mechanism three comprises sensor five, profile of tooth load-transfer device and sensor six, and described sensor five and sensor six are located at the front and back ends of described profile of tooth transport tape respectively; Control the action of profile of tooth transport tape in described sensor five is placed on profile of tooth transport tape teeth groove for detecting toothbrush, described sensor six is for the toothbrush that detects in the teeth groove of profile of tooth transport tape and control the action of sanding unit;
Described sanding unit comprises sanding feeding manipulator, roughing-up machine and sanding blanking mechanical hand successively, and described sanding feeding manipulator crawl toothbrush is given roughing-up machine and carried out sanding, is taken out, be put on equidistant conveying mechanism four after completing by sanding blanking mechanical hand;
Described equidistant conveying mechanism four comprises sensor seven and profile of tooth load-transfer device, and described sensor seven is located at the front end of described profile of tooth transport tape; The action of profile of tooth transport tape is controlled in described sensor seven is placed on profile of tooth transport tape teeth groove for detecting toothbrush;
Described cleaning and sterilizing detecting unit comprises feeding manipulator, Ultrasonic Cleaning Disinfection examination machine, blanking mechanical hand and waste product material frame successively,
Described Ultrasonic Cleaning Disinfection examination machine comprises cleaning sensor, profile of tooth transport tape, cleaning and sterilizing equipment, drying plant and check implement,
Toothbrush on equidistant conveying mechanism four takes out by described feeding manipulator successively, deliver on the profile of tooth load-transfer device of Ultrasonic Cleaning Disinfection examination machine, when being put in teeth groove when cleaning sensor has detected toothbrush, profile of tooth load-transfer device operates, toothbrush on profile of tooth load-transfer device is successively through cleaning and sterilizing equipment, drying plant and check implement, then, by blanking mechanical hand grasping movement;
Described cleaning and sterilizing equipment is used for brush wash, sterilization, and described drying plant is used for drying toothbrush, and described check implement is for detecting toothbrush, and described waste product material frame is for placing inferior-quality toothbrush;
Described equidistant conveying mechanism five comprises sensor eight, profile of tooth load-transfer device and sensor nine, described sensor eight and sensor nine are located at the front and back end of profile of tooth load-transfer device respectively, control the action of profile of tooth transport tape in described sensor eight is placed on profile of tooth transport tape teeth groove for detecting toothbrush, described sensor nine is for the toothbrush to detect in the teeth groove of profile of tooth transport tape and control packaging unit action;
Described packaging unit comprises packaging feeding manipulator, wrapping machine, packaging blanking mechanical hand and packing materials, and packaging feeding manipulator and packaging blanking mechanical hand are located at the both sides of described wrapping machine respectively,
Described packing materials comprise level sensor one, packing plastics shell heap, level sensor two, packaging pile and finished product material frame,
Described level sensor one for detecting the material level of packing plastics shell heap, and controls to add packing plastics shell, and described level sensor two for detecting the material level of packaging pile, and controls to add wrapper,
Described wrapping machine comprises mold, bed die, upper limit position switch and lower position switch,
Toothbrush is first taken out the most last layer packing plastics shell putting into packing plastics shell heap by described packaging feeding manipulator, again most last layer packing plastics shell is put into the bed die of wrapping machine, finally will go up most a wrapper is placed on packing plastics shell, described mold is positioned at directly over described bed die, shaping for the packaging of toothbrush
Described upper limit position switch and lower position switch lay respectively at above and below described mold,
The shaping toothbrush of packaging is put in finished product material frame by described packaging blanking mechanical hand.
The manufacturing cells such as the flexible automation production line in the utility model comprises injection moulding, injecting glue, plants hair, sanding, packaging, adopt the logistics equipment such as sequence conveying mechanical arm or equidistant conveying mechanism to connect, realize the orderly transhipment of material between unit.Injection molding unit comprises injection machine system and cooling conveyor, delivers into the material frame of sequence conveying mechanical arm after the toothbrush handle depanning after injection moulding after cooling vessel cooling.Sequence conveying mechanical arm comprises sorting mechanism and equidistant conveying mechanism, and the toothbrush in material frame is carried out separation sequence by sorting mechanism, ensures position and the direction of toothbrush handle, sends into equidistant conveying mechanism successively, give glue injection units.
Glue injection units comprises injecting glue feeding manipulator, glue-injection machine system and injecting glue blanking mechanical hand, injecting glue feeding manipulator is disposable to be taken out n on hand from sequence conveying machinery and props up toothbrush (n is more than or equal to 1, n is natural number), put into glue-injection machine mould, taken out by injecting glue blanking mechanical hand after having noted glue, put on the equidistant conveying mechanism in downstream, deliver to and plant a mao unit.
Plant a mao unit to comprise and plant a mao feeding manipulator, feather planting machine and plant a mao blanking mechanical hand, plant mao feeding manipulator and take out toothbrush successively from the equidistant conveying mechanism of upstream, plant hair for feather planting machine, putting on the equidistant conveying mechanism in downstream by planting a mao blanking mechanical hand taking-up after planting hair, delivering to sanding unit.
Sanding unit comprises sanding feeding manipulator, roughing-up machine and sanding blanking mechanical hand, sanding feeding manipulator takes out toothbrush successively from the equidistant conveying mechanism of upstream, deliver to roughing-up machine and carry out sanding, taken out by sanding blanking mechanical hand after sanding and put on the equidistant conveying mechanism in downstream, deliver to cleaning and sterilizing detecting unit.
Cleaning and sterilizing detecting unit comprises feeding manipulator, Ultrasonic Cleaning Disinfection examination machine and blanking mechanical hand, toothbrush on equidistant for upstream conveying mechanism takes out by feeding manipulator successively, deliver to Ultrasonic Cleaning Disinfection examination machine to clean successively toothbrush, sterilize, dry, detect, every rooted tooth brush is taken out by blanking mechanical hand successively afterwards to be put on the equidistant conveying mechanism in downstream, and toothbrush is delivered to packaging unit.
Packaging unit comprises packaging feeding manipulator, wrapping machine, packaging blanking mechanical hand and packaging stockpile, first n on Upstream conveying mechanism is propped up toothbrush taking-up and puts in plastic wrapping shell by packaging feeding manipulator, again packing plastics shell is put in wrapping machine mould with toothbrush together, on the plastic wrapping shell finally wrapper put into, by packaging blanking mechanical hand, the toothbrush after packaging is taken out in wrapping machine mould after wrapping machine completes a packing work, put into finished product material frame.
The material loading of each manufacturing cell or blanking mechanical hand can adopt rectangular coordinate manipulative or articulated manipulator, and its working space meets toothbrush carrying requirement.The end of material loading or blanking mechanical hand all adopts absorption type end, according to time processing toothbrush quantitative requirement determination adsorption site quantity and the position of each manufacturing cell.
The utility model adopts modular construction, according to the production capacity of each manufacturing cell and the actual conditions of production scene, the quantity of manufacturing line Zhong Ge manufacturing cell can adjust as required, play the production capacity of each manufacturing cell, and between the manufacturing cell of upstream and downstream, adopt the logistics equipment such as sequence conveying mechanical arm or equidistant conveying mechanism to connect, realize the orderly transhipment of material.
To sort conveying mechanical arm and each manufacturing cell combines, and each manufacturing cell can be used alone, and forms an independently working cell.Equidistant conveying mechanism in sequence conveying mechanical arm and independently equidistant conveying mechanism physical structure identical (namely the structure of equidistant conveying mechanism one ~ five is identical), exchange both can ensureing, practical function modularization completely.
The utility model adopts the control based on network method based on PLC, each manufacturing cell and upstream logistics equipment all adopt PLC to control, can communication mutually between each PLC, between PLC and upper computer, upper computer is used for sending out control command to each controller, realize the Collaborative Control between adjacent manufacturing cell, the mode of operation of production facilities and operational factor are sent to upper computer by each PLC.All video monitoring equipment is installed in each manufacturing cell, and by monitoring information transmission to upper computer, realizes field control and monitoring function.
Manufacturing line in the utility model according to toothbrush manufacturing enterprise situation, can carry out flexible configuration, the corresponding manufacturing line of flexible composition as required, and each unit can work independently, to meet the individual demand of production process.
Accompanying drawing explanation
Fig. 1 is control system figure of the present utility model,
Fig. 2 is FB(flow block) of the present utility model,
Fig. 3 is structural representation a1 of the present utility model,
Fig. 4 is structural representation a2 of the present utility model;
In figure, 1 is injection molding unit, and 11 is injection machine systems, and 111 is motor for feeding, 112 is feed conveyor, and 113 is level-sensing devices, and 114 is hoppers, 115 is knock-out gears, and 116 is injection machine bodies, and 117 is molds, 118 is bed dies, and 119a is upper limit position switch, and 119b is lower position switch, 12 is cooling conveyors, 121 is cooling vessels, and 122 is load-transfer devices, and 123 is sensors;
2 is sequence conveying mechanical arms, and 21 is sorting mechanism, and 211 is material frames, and 212 is level-sensing devices, and 213 is be separated loader, and 22 are equidistant conveying mechanisms one, 221 is turn to turning manipulator, and 222 is sensors one, and 223 is profile of tooth load-transfer devices, and 224 is sensors two;
3 is glue injection units, and 31 is glue-injection machine systems, and 311 is motor for feeding, 312 feed conveyor, 313 is level-sensing devices, and 314 is hoppers, and 315 is glue-injection machine bodies, 316 is molds, 317 is bed dies, and 318a is upper limit position switch, and 318b is lower position switch, 32 is injecting glue feeding manipulators, and 33 is injecting glue blanking mechanical hands;
4 are equidistant conveying mechanisms two, 41 is sensors three, and 42 is profile of tooth load-transfer devices, and 43 is sensors four;
5 is plant a mao unit, and 51 is plant a mao feeding manipulator, and 52 is feather planting machines, and 53 is plant a mao blanking mechanical hand;
6 are equidistant conveying mechanisms three, 61 is sensors five, and 62 is profile of tooth load-transfer devices, and 63 is sensors six;
7 is sanding unit, and 71 is sanding feeding manipulators, and 72 is roughing-up machines, and 73 is sanding blanking mechanical hands;
8 are equidistant conveying mechanisms four, 81 is sensors seven, and 82 is profile of tooth load-transfer devices;
9 is cleaning and sterilizing detecting unit, and 91 is feeding manipulator, and 92 is cleaning and sterilizing check implement, and 921 is cleaning sensor, 922 is profile of tooth load-transfer device, and 923 is cleaning and sterilizing equipment, and 924 is drying plant, 925 is check implement, and 93 is blanking mechanical hand, and 94 is waste product material frame;
10 be equidistant conveying mechanism five, 101 is sensor eight, and 102 is profile of tooth load-transfer device, and 103 is sensor nine;
13 is packaging units, and 131 is packaging feeding manipulators, and 132 is wrapping machine, 1321 is molds, and 1322 is bed dies, and 1323a is upper limit position switch, 1323b is lower position switch, 133 is packaging blanking mechanical hands, and 134 is packing materials, and 1341 is level sensors one, 1342 is packing plastics shell heaps, 1343 is level sensors two, and 1344 is packaging piles, and 1345 is finished product material frames.
Detailed description of the invention
The utility model as Figure 1-4, comprise injection molding unit 1, glue injection units 3 successively, plant mao unit 5, the manufacturing cell such as sanding unit 7 and packaging unit 9, realized the orderly transhipment of material by logistics equipment between unit, wherein be connected by the conveying mechanical arm 2 that sorts between injection molding unit 1 with glue injection units 3, realize sequence and the conveying of toothbrush, glue injection units 3 and the sequentially-fed of planting mao unit 5, plant mao unit 5 and sanding unit 7, sanding unit 7 and packaging unit 9 to realize toothbrush respectively by equidistant conveying mechanism 24, equidistant conveying mechanism 36, equidistant conveying mechanism 48.
Described control system comprises supervisory control computer, guidance panel (handled easily), injection molding unit PLC, sequence conveying mechanical arm PLC, glue injection units PLC, plants a mao unit PLC, sanding unit PLC and packaging unit PLC, described supervisory control computer controls described injection molding unit PLC, sequence conveying mechanical arm PLC, glue injection units PLC respectively, plants a mao unit PLC, sanding unit PLC and packaging unit PLC
Described injection molding unit 1 comprises injection machine system 11 and cooling conveyor 12, injection machine system 11 is by injection machine body 116, motor for feeding 111, feed conveyor 112, level-sensing device 113 and hopper 114, when level-sensing device 113 material level detected in hopper 114 equals lower limit set value, motor for feeding 111 starts to hopper 114 feed, stops when level-sensing device 113 material level detected in hopper 114 equals upper limit set value.Injection machine body 116 controls material in hopper 114 and enters the cavity volume of bed die 118; the mold 117 of injection machine body 116 moves down; stop during pressure lower position switch 119b; after keeping certain hour, mold 117 moves; stop during pressure upper limit position switch 119a; the toothbrush of injection formed takes out by knock-out gear 115 from bed die 118, toothbrush is sent into cooling conveyor 12, and now cooling conveyor 12 operates.Cooling conveyor 12 comprises cooling vessel 121, load-transfer device 122 and sensor 123, toothbrush is transported in the material frame 211 of sequence conveying mechanical arm 2 after cooling, complete conveying and the cooling (can adopt air-cooled) of toothbrush, when sensor 123 detect load-transfer device 122 there is no toothbrush time, cooling vessel 121 and load-transfer device 122 shut down.
Described sequence conveying mechanical arm 2 comprises sorting mechanism 21 and equidistant conveying mechanism 1, described sorting mechanism 21 comprises material frame 211, level-sensing device 212 and is separated loader 213, when expecting that the toothbrush in frame 211 reaches the desired location of level-sensing device 212, be separated level detector 213 to bring into operation, toothbrush branch is delivered to equidistant conveying mechanism 22.Equidistant conveying mechanism 22 comprises and turns to turning manipulator 221, sensor 1, profile of tooth load-transfer device 223 and sensor 2 224, when sensor 1 has detected that toothbrush is delivered to, turning manipulator 221 is turned to be carried out turning to or overturning by toothbrush, ensure position and the direction of toothbrush, be placed in the teeth groove of profile of tooth load-transfer device 223, then profile of tooth load-transfer device 223 travels forward an interdental space, realizes carrying according to the order of sequence successively of toothbrush.
Described glue injection units 3 comprises glue-injection machine system 31, injecting glue feeding manipulator 32 and injecting glue blanking mechanical hand 33, described glue-injection machine system 31 comprises glue-injection machine body 315, motor for feeding 311, feed conveyor 312, hopper 314 and level-sensing device 313, when level-sensing device 313 material level detected in hopper 314 equals lower limit set value, motor for feeding 311 starts to hopper 314 feed, until stop when the material level that level-sensing device 313 detects in hopper 314 reaches upper limit set value.When sensor 2 224 detect n prop up n that toothbrush takes profile of tooth load-transfer device 223 continuously teeth groove time, n is propped up toothbrush and draws in the bed die 317 putting into injecting glue body body 315 together by injecting glue feeding manipulator 32, stop after mold 316 descending pressure lower position switch 318b, glue-injection machine system 31 material controlled in hopper 314 enters in mould simultaneously, be about on after mold 316 stops certain hour stop after upper limit position switch 318a depresses, the toothbrush in bed die 317 is drawn out and is placed in n teeth groove adjacent on equidistant conveying mechanism 24 by injecting glue blanking mechanical hand 33.
Described equidistant conveying mechanism 24 comprises sensor 3 41, profile of tooth load-transfer device 42 and sensor 4 43, and when sensor 3 41 detects that toothbrush is put in teeth groove, profile of tooth load-transfer device 42 operates the distance of n teeth groove spacing.
Described mao unit 5 of planting comprises and plants mao feeding manipulator 51, feather planting machine 52 and plant mao blanking mechanical hand 53.When sensor 4 43 detect in the teeth groove of profile of tooth load-transfer device 42, to have toothbrush time, plant mao feeding manipulator 51 to capture a toothbrush and give feather planting machine 52, profile of tooth load-transfer device 42 runs the displacement of a tooth pitch, toothbrush is planted after hair completes and is taken out by planting mao blanking mechanical hand 32, is put in the teeth groove of equidistant conveying mechanism 36.
Described equidistant conveying mechanism 36 comprises sensor 5 61, profile of tooth load-transfer device 62 and sensor 6 63, and when sensor 5 61 detects that toothbrush is put in teeth groove, profile of tooth load-transfer device 62 operates the distance of a teeth groove spacing.
Described sanding unit 7 comprises sanding feeding manipulator 71, roughing-up machine 72 and sanding blanking mechanical hand 73.When sensor 6 63 detect in the teeth groove of profile of tooth conveying mechanism 62, to have toothbrush time, sanding feeding manipulator 71 captures a toothbrush and gives roughing-up machine 72, profile of tooth load-transfer device 62 runs the displacement of a tooth pitch, taken out by sanding blanking mechanical hand 73 after toothbrush sanding completes, be put in the teeth groove of equidistant conveying mechanism 48.
Described equidistant conveying mechanism 48 comprises sensor 7 81 and profile of tooth load-transfer device 82, and when sensor 7 81 detects that toothbrush is put in teeth groove, profile of tooth load-transfer device 82 operates the distance of a teeth groove spacing.
Described cleaning and sterilizing detecting unit 9 comprises feeding manipulator 91, Ultrasonic Cleaning Disinfection examination machine 92, blanking mechanical hand 93 and waste product material frame 94, toothbrush on equidistant for upstream conveying mechanism 48 takes out by feeding manipulator 91 successively, deliver on the profile of tooth load-transfer device 922 of Ultrasonic Cleaning Disinfection examination machine 92, when being put in teeth groove when cleaning sensor 921 has detected toothbrush, profile of tooth load-transfer device 922 operates the distance of a teeth groove spacing.Profile of tooth load-transfer device 922 is immersed in liquid after entering cleaning and sterilizing equipment 923, Ultrasonic Cleaning sterilization is carried out to toothbrush, drying plant 924(and dryer is entered) after cleaning and sterilizing, judge whether toothbrush is acceptable product by check implement 925 after oven dry terminates, qualified toothbrush is then captured by blanking mechanical hand 93 and puts in the teeth groove of equidistant conveying mechanism 10 in downstream in this way, and toothbrush is delivered to packaging unit; Off-grade is then captured by blanking mechanical hand 93 and puts in waste product material frame 94 in this way.
Described equidistant conveying mechanism 5 10 comprises sensor 8 101, profile of tooth load-transfer device 102 and sensor 9 103, and when sensor 8 101 detects that toothbrush is put in teeth groove, profile of tooth load-transfer device 102 operates the distance of a teeth groove spacing.
Described packaging unit 13 comprises packaging feeding manipulator 131, wrapping machine 132, packaging blanking mechanical hand 133, packing materials 134, described packing materials comprise level sensor 1, packing plastics shell heap 1342, level sensor 2 1343, packaging pile 1344 and finished product material frame 1345, when the material level of packing plastics shell heap 1342 reaches the lower limit set value of level sensor 1, send information requirements by control system and add packing plastics shell, when the material level packing pile 1344 reaches the lower limit set value of level sensor 2 1343, send information requirements by control system and add wrapper.When there being toothbrush in the n that sensor 9 103 detects profile of tooth load-transfer device 102 continuously teeth groove, n is first propped up toothbrush and takes out the most last layer packing plastics shell putting into packing plastics shell heap 1342 by packaging feeding manipulator 131, again most last layer packing plastics shell is put into the bed die 1322 of wrapping machine 132, finally will go up most a wrapper is placed on packing plastics shell, put well after rear wrapping machine 132 mold 1321 comes downwards to pressure limit switch 1323b and stop, after stopping certain hour, mold 1321 stops after going upward to pressure upper limit position switch 1323a, packaged toothbrush is put in finished product material frame 1345 by packaging blanking mechanical hand 133.
At work, a1 and a2 presents continuous print manufacturing line to Fig. 3,4, increases work efficiency.
Automatic production line in the utility model adopts the control based on network method based on PLC, each manufacturing cell and upstream logistics equipment all adopt PLC to control, by fieldbus or the mutual communication of Industrial Ethernet between each PLC, between PLC and upper computer, upper computer is used for sending out control command to each controller, realizes the Collaborative Control between adjacent manufacturing cell.Each PLC receives the on-the-spot incoming signal such as sensor, limit switch, after program performs, press previous process process produce output signal, control the actuators such as each drive motor, and the mode of operation of production facilities and operational factor are sent to upper computer, realize field control and monitoring function, all video monitoring equipment is installed in each manufacturing cell, and by monitoring information transmission to upper computer.
In automatic production line, except injection molding unit 1, on the logistics equipment of upstream, only have the toothbrush of some for seasonable, this manufacturing cell just can operate, inner in manufacturing cell, only has material to send into through feeding manipulator and manufactures main frame, manufacture main frame and just operate.In logistics progress, only when downstream equipment delivered to by material by each manufacturing cell, this logistics equipment just can operate.
Described injection molding unit PLC controls injection molding unit, described sequence conveying mechanical arm PLC controls sequence conveying mechanical arm, described glue injection units PLC controls glue injection units, the described mao unit PLC that plants controls to plant a mao unit, described sanding unit PLC controls sanding unit, and described packaging unit PLC controls packaging unit.
Injection molding unit PLC controls the motor of level-sensing device in injection molding unit, motor for feeding, the actuator of injection machine body, the motor of knock-out gear, the motor of cooling vessel and load-transfer device respectively;
Sequence conveying mechanical arm PLC control respectively to sort conveying mechanical arm level-sensing device, sorting mechanism motor, turn to the motor of turning manipulator, sensor one, sensor two and equidistant conveying mechanism one;
Glue injection units PLC controls the level-sensing device of glue injection units, motor for feeding, the actuator of glue-injection machine body, injecting glue feeding manipulator and injecting glue blanking mechanical hand respectively;
Plant mao unit PLC control respectively to plant mao unit plant a mao feeding manipulator, feather planting machine actuator, plant a mao blanking mechanical hand, also control motor and the sensor three, four of equidistant conveying mechanism two;
Sanding unit PLC controls sanding feeding manipulator, the actuator of roughing-up machine, the sanding blanking mechanical hand of sanding unit respectively, also controls motor and the sensor five, six of equidistant conveying mechanism three;
Cleaning and sterilizing detecting unit PLC controls the actuator of cleaning apparatus, cleaning sensor, feeding manipulator, blanking mechanical hand, the actuator of drying plant and check implement respectively, also controls motor and the sensor seven of equidistant conveying mechanism four;
Packaging unit PLC controls the packaging feeding manipulator of packaging unit, the motor of wrapping machine, packaging blanking mechanical hand, level sensor one and level sensor two respectively, also controls motor and the sensor eight, nine of equidistant conveying mechanism five;
The utility model can be assembled according to need of production, for giving full play to the productive capacity of each manufacturing cell, and can according to the quantity of the production capacity adjustment manufacturing line Zhong Ge manufacturing cell of each manufacturing cell.
Each manufacturing cell in the utility model also can work independently, each unit all can be joined a sequence conveying mechanical arm and is used alone, the conveying mechanical arm that wherein sorts carries out separation arrangement to toothbrush, and be successively placed on the equidistant conveying mechanism of manipulator, the equidistant conveying mechanism of sequence conveying mechanical arm is with independently equidistant conveying mechanism structure is identical, namely toothbrush spacing, quantity etc. are identical, and both guarantees can be exchanged completely.
Feeding manipulator in the utility model, blanking mechanical hand can adopt rectangular coordinate manipulative, also articulated manipulator can be adopted, feeding manipulator, blanking mechanical hand are provided with absorption type end, wherein injecting glue material loading and blanking mechanical hand, packaging material loading and blanking mechanical hand adopt multiple spot absorption, once can draw n rooted tooth brush, increase work efficiency.
The utility model adopts the network control based on PLC, each manufacturing cell and upstream logistics equipment all adopt PLC to control, between PLC between each unit, PLC and upper computer carry out communication by network, upper computer sends instruction to each PLC, the operational factor of field apparatus and state are sent to upper computer by PLC, realize the Collaborative Control between each unit and field monitoring.Further, at place of each manufacturing cell, video monitoring equipment is installed, and at upper computer display video, for the video monitoring providing manufacturing cell and toothbrush to produce.
Claims (2)
1. toothbrush flexible automatic production line, is characterized in that, comprises injection molding unit, glue injection units, plants a mao unit, sanding unit, cleaning and sterilizing detecting unit, packaging unit and control system,
Described injection molding unit, glue injection units, plant a mao unit, sanding unit, cleaning and sterilizing detecting unit and packaging unit and set gradually, sequence conveying mechanical arm is installed, described glue injection units and plant between mao unit, plant between mao unit and sanding unit, sanding unit and cleaning and sterilizing detecting unit, be provided with equidistant conveying mechanism two, three, four, five between cleaning and sterilizing detecting unit and packaging unit between described injection molding unit and glue injection units;
Described control system comprises supervisory control computer, injection molding unit PLC, sequence conveying mechanical arm PLC, glue injection units PLC, plants a mao unit PLC, sanding unit PLC, cleaning and sterilizing detecting unit PLC and packaging unit PLC, described supervisory control computer controls described injection molding unit PLC, sequence conveying mechanical arm PLC, glue injection units PLC respectively, plants a mao unit PLC, sanding unit PLC, cleaning and sterilizing detecting unit PLC and packaging unit PLC
Described injection molding unit PLC controls injection molding unit, described sequence conveying mechanical arm PLC controls sequence conveying mechanical arm, described glue injection units PLC controls glue injection units, the described mao unit PLC that plants controls to plant a mao unit, described sanding unit PLC controls sanding unit, described cleaning and sterilizing detecting unit PLC controls cleaning and sterilizing detecting unit, and described packaging unit PLC controls packaging unit.
2. toothbrush flexible automatic production line according to claim 1; it is characterized in that; described injection molding unit comprises injection machine system and cooling conveyor; described injection machine system comprises injection machine body, mold, bed die, upper limit position switch, lower position switch, knock-out gear, motor for feeding, feed conveyor, level-sensing device and hopper
Described level-sensing device is for detecting material level in hopper, described motor for feeding provides material by feed conveyor in hopper, the described injection machine body material controlled in hopper enters the cavity volume of bed die, and described mold is positioned at directly over described bed die, for shaping toothbrush
Described upper limit position switch and lower position switch lay respectively at above and below described mold,
Described knock-out gear be located at described bed die side, for take out toothbrush and send into cooling conveyor;
Described cooling conveyor comprises cooling vessel, load-transfer device and sensor, and described toothbrush is by tape transport and cooled by cooling vessel, and described sensor is located at the exit end of load-transfer device;
Described sequence conveying mechanical arm comprises sorting mechanism and equidistant conveying mechanism one, described sorting mechanism comprises material frame, level-sensing device and is separated loader, the exit end of described load-transfer device is positioned at the top of material frame, described level-sensing device is for detecting the toothbrush in material frame, and described separation loader is used for toothbrush branch to be transported to equidistant conveying mechanism one;
Described equidistant conveying mechanism one comprises and turns to turning manipulator, sensor one, profile of tooth load-transfer device and sensor two, described sensor one and sensor two lay respectively at the front and back ends of described profile of tooth load-transfer device, described in turn to turning manipulator to be positioned at the side of described sensor one; The side of sensor one transported to by toothbrush by described separation loader, described in turn to turning manipulator for being carried out turning to or overturning by toothbrush and being placed in the teeth groove of profile of tooth load-transfer device successively; Described sensor one is for detecting toothbrush and controlling to turn to turning manipulator action, and described sensor two to be piled to the teeth groove of profile of tooth load-transfer device for detecting toothbrush and to control glue injection units action;
Described glue injection units comprises glue-injection machine system, injecting glue feeding manipulator and injecting glue blanking mechanical hand, and described injecting glue feeding manipulator and injecting glue blanking mechanical hand lay respectively at the both sides of described glue-injection machine system,
Described glue-injection machine system comprises glue-injection machine body, mold, bed die, upper limit position switch, lower position switch, motor for feeding, feed conveyor, hopper and level-sensing device,
Described level-sensing device is for detecting material level in hopper, and described motor for feeding provides material by feed conveyor in hopper; Described injecting glue feeding manipulator is used for the toothbrush in profile of tooth load-transfer device to inhale to be put in bed die, and described mold is positioned at directly over described bed die, shaping for the injecting glue of toothbrush,
Described upper limit position switch and lower position switch lay respectively at above and below described mold,
Described injecting glue blanking mechanical hand is used for the toothbrush in bed die to inhale to put to equidistant conveying mechanism two;
Described equidistant conveying mechanism two comprises sensor three, profile of tooth load-transfer device and sensor four, and described sensor three and sensor four are located at the front and back ends of described profile of tooth transport tape respectively; Control the action of profile of tooth transport tape in described sensor three is placed on profile of tooth transport tape teeth groove for detecting toothbrush, described sensor four is for the toothbrush that detects in the teeth groove of profile of tooth transport tape and control to plant a mao unit action;
Described mao unit of planting comprises successively and plants a mao feeding manipulator, feather planting machine and plant a mao blanking mechanical hand, described in plant mao feeding manipulator and give feather planting machine carry out planting hair by capturing toothbrush, taking out by planting mao blanking mechanical hand after completing, being put on equidistant conveying mechanism three;
Described equidistant conveying mechanism three comprises sensor five, profile of tooth load-transfer device and sensor six, and described sensor five and sensor six are located at the front and back ends of described profile of tooth transport tape respectively; Control the action of profile of tooth transport tape in described sensor five is placed on profile of tooth transport tape teeth groove for detecting toothbrush, described sensor six is for the toothbrush that detects in the teeth groove of profile of tooth transport tape and control the action of sanding unit;
Described sanding unit comprises sanding feeding manipulator, roughing-up machine and sanding blanking mechanical hand successively, and described sanding feeding manipulator crawl toothbrush is given roughing-up machine and carried out sanding, is taken out, be put on equidistant conveying mechanism four after completing by sanding blanking mechanical hand;
Described equidistant conveying mechanism four comprises sensor seven and profile of tooth load-transfer device, and described sensor seven is located at the front end of described profile of tooth transport tape; The action of profile of tooth transport tape is controlled in described sensor seven is placed on profile of tooth transport tape teeth groove for detecting toothbrush;
Described cleaning and sterilizing detecting unit comprises feeding manipulator, Ultrasonic Cleaning Disinfection examination machine, blanking mechanical hand and waste product material frame successively,
Described Ultrasonic Cleaning Disinfection examination machine comprises cleaning sensor, profile of tooth transport tape, cleaning and sterilizing equipment, drying plant and check implement,
Toothbrush on equidistant conveying mechanism four takes out by described feeding manipulator successively, deliver on the profile of tooth load-transfer device of Ultrasonic Cleaning Disinfection examination machine, when being put in teeth groove when cleaning sensor has detected toothbrush, profile of tooth load-transfer device operates, toothbrush on profile of tooth load-transfer device is successively through cleaning and sterilizing equipment, drying plant and check implement, then, by blanking mechanical hand grasping movement;
Described cleaning and sterilizing equipment is used for brush wash, sterilization, and described drying plant is used for drying toothbrush, and described check implement is for detecting toothbrush, and described waste product material frame is for placing inferior-quality toothbrush;
Described equidistant conveying mechanism five comprises sensor eight, profile of tooth load-transfer device and sensor nine, described sensor eight and sensor nine are located at the front and back end of profile of tooth load-transfer device respectively, control the action of profile of tooth transport tape in described sensor eight is placed on profile of tooth transport tape teeth groove for detecting toothbrush, described sensor nine is for the toothbrush to detect in the teeth groove of profile of tooth transport tape and control packaging unit action;
Described packaging unit comprises packaging feeding manipulator, wrapping machine, packaging blanking mechanical hand and packing materials, and packaging feeding manipulator and packaging blanking mechanical hand are located at the both sides of described wrapping machine respectively,
Described packing materials comprise level sensor one, packing plastics shell heap, level sensor two, packaging pile and finished product material frame,
Described level sensor one for detecting the material level of packing plastics shell heap, and controls to add packing plastics shell, and described level sensor two for detecting the material level of packaging pile, and controls to add wrapper,
Described wrapping machine comprises mold, bed die, upper limit position switch and lower position switch,
Toothbrush is first taken out the most last layer packing plastics shell putting into packing plastics shell heap by described packaging feeding manipulator, again most last layer packing plastics shell is put into the bed die of wrapping machine, finally will go up most a wrapper is placed on packing plastics shell, described mold is positioned at directly over described bed die, shaping for the packaging of toothbrush
Described upper limit position switch and lower position switch lay respectively at above and below described mold,
The shaping toothbrush of packaging is put in finished product material frame by described packaging blanking mechanical hand.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420569074.2U CN204096564U (en) | 2014-09-29 | 2014-09-29 | Toothbrush flexible automatic production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420569074.2U CN204096564U (en) | 2014-09-29 | 2014-09-29 | Toothbrush flexible automatic production line |
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| CN204096564U true CN204096564U (en) | 2015-01-14 |
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| CN201420569074.2U Withdrawn - After Issue CN204096564U (en) | 2014-09-29 | 2014-09-29 | Toothbrush flexible automatic production line |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104261093A (en) * | 2014-09-29 | 2015-01-07 | 江苏艾萨克科技有限公司 | Toothbrush flexible and automatic production line |
| CN107296373A (en) * | 2016-04-15 | 2017-10-27 | 扬州辰讯自动化设备有限公司 | A kind of toothbrush processing process of streamline intelligent manufacturing |
| CN112919123A (en) * | 2021-03-17 | 2021-06-08 | 珠海市双清智能科技有限公司 | Automatic color separation sorting and feeding equipment for bristle planting toothbrush |
-
2014
- 2014-09-29 CN CN201420569074.2U patent/CN204096564U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104261093A (en) * | 2014-09-29 | 2015-01-07 | 江苏艾萨克科技有限公司 | Toothbrush flexible and automatic production line |
| CN104261093B (en) * | 2014-09-29 | 2016-04-06 | 江苏艾萨克科技有限公司 | A kind of toothbrush flexible automatic production line |
| CN107296373A (en) * | 2016-04-15 | 2017-10-27 | 扬州辰讯自动化设备有限公司 | A kind of toothbrush processing process of streamline intelligent manufacturing |
| CN112919123A (en) * | 2021-03-17 | 2021-06-08 | 珠海市双清智能科技有限公司 | Automatic color separation sorting and feeding equipment for bristle planting toothbrush |
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