CN204063549U - 撬装式锅炉集成供热装置 - Google Patents
撬装式锅炉集成供热装置 Download PDFInfo
- Publication number
- CN204063549U CN204063549U CN201420473690.8U CN201420473690U CN204063549U CN 204063549 U CN204063549 U CN 204063549U CN 201420473690 U CN201420473690 U CN 201420473690U CN 204063549 U CN204063549 U CN 204063549U
- Authority
- CN
- China
- Prior art keywords
- boiler
- combustion chamber
- skid
- heat exchanger
- heating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 41
- 238000002485 combustion reaction Methods 0.000 claims abstract description 35
- 239000000779 smoke Substances 0.000 claims abstract description 30
- 239000000126 substance Substances 0.000 claims abstract description 17
- 239000002956 ash Substances 0.000 claims abstract description 15
- 235000002918 Fraxinus excelsior Nutrition 0.000 claims abstract description 11
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- 206010022000 Influenza Diseases 0.000 claims description 3
- 239000000446 fuel Substances 0.000 description 10
- 239000007789 gas Substances 0.000 description 9
- OKTJSMMVPCPJKN-UHFFFAOYSA-N carbon Chemical compound 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[C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 5
- 239000003245 coal Substances 0.000 description 5
- UGFAIRIUMAVXCW-UHFFFAOYSA-N carbon monoxide Chemical compound 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Abstract
本实用新型涉及锅炉及锅炉安装技术领域，公开了一种撬装式锅炉集成供热装置，它包括安装在撬体上的锅炉本体和供热循环系统，锅炉本体包括炉门、炉膛、炉排、前烟箱、烟囱、炉灰门，锅炉本体的前侧壁上设有燃烧器，燃烧器与石油伴生气管道的出口端相连接；锅炉本体为二回程卧式内燃结构，还包括设置在锅炉本体中部的回燃室、设置在回燃室后侧的换热器，炉膛通过烟道与回燃室相连接，回燃室与前烟箱之间设有螺旋烟管束；在回燃室的下方设有锅炉工质循环管道，锅炉工质循环管道与换热器相连接；换热器的盘管可同时与工业介质、生活介质管道相连接，满足不同用途的加热需求；本实用新型将多种功能集于一体，实现了耗热量较小单位的一炉多用功能。
Description
技术领域
[0001] 本实用新型涉及锅炉及锅炉安装技术领域，具体的说是一种将锅炉本体与供热循环系统组装为一体的撬装式锅炉集成供热装置。
背景技术
[0002] 在日常生产、生活中，油田生产单位的增加点、转油站等耗热功率在1.0MW以下的小型用热单位，同时需要原油的工艺加热、建筑物采暖、职工洗浴等多种热源，大多采用几台不同热源的锅炉或电加热器来完成。这些加热、供热装置需要单独安装、管理，存在单位投资大、占地面积增大、能耗高、管理繁琐等诸多不利因素。
[0003] 油田储量较小的用热单位一般采用石油伴生气作为燃料，但由于油井开采初期石油伴生气的气量不足，需要用煤炭作为燃料，至中期石油伴生气气量稳定后，可用石油伴生气作为燃料，到油田开采的后期，则石油伴生气的气量减少，又需要改用煤炭作为燃料。此类用热单位所使用的锅炉必须能够采用煤炭或天然气两种燃料。
[0004] 耗热量较小的用热单位在锅炉安装时，如果建造锅炉房，再安装热水循环系统，必然造价过大，安装周期过长。
实用新型内容
[0005] 本实用新型的目的是提供一种撬装式锅炉集成供热装置，以解决耗热量较小的石油生产用热单位需要采用煤炭、天然气两种燃料的锅炉，修建锅炉房造价较大，原油工艺加热、建筑物采暖、职工洗浴等日常工作、生活需要同时安装多种供热装置的问题。
[0006] 为解决上述问题，本实用新型所采取的技术方案为:
[0007] —种撬装式锅炉集成供热装置，它包括安装在撬体上的锅炉本体和供热循环系统，所述锅炉本体包括设置在锅炉本体前腔下部的炉门、炉膛、安装在所述炉膛底端的炉排、安装在所述炉膛顶端的前烟箱、烟囱，所述炉排的下方设有炉灰通道，炉灰通道的前端设有炉灰门，所述锅炉本体的前侧壁上设有燃烧器，所述燃烧器与石油伴生气管道的出口端相连接；所述锅炉本体为二回程卧式内燃结构，它还包括设置在锅炉本体中部的回燃室、设置在所述回燃室后侧的换热器，所述炉膛与所述回燃室之间设有数条烟道，所述回燃室的侧壁上部与烟管束的进口端相连接，所述烟管束的出口端与所述前烟箱相连接，所述前烟箱的顶端与所述烟®的底端相连接；所述烟道及回燃室的下方设有锅炉工质循环管道，所述锅炉工质循环管道与所述换热器相连接；所述锅炉本体的进水管道、出水管道分别与所述供热循环系统相连接。
[0008] 作为本实用新型的进一步改进，所述换热器由至少三组蛇形盘管组成。
[0009] 作为本实用新型的更进一步改进，所述换热器的盘管中至少有一组与待加热原油的输送管道相连接，所述换热器的盘管中至少有一组与建筑物采暖管道相连接，所述换热器的盘管中至少有一组与生活洗浴用水管道相连接。
[0010] 作为本实用新型的更进一步改进，所述锅炉工质循环管道与膨胀水箱相连接，所述膨胀水箱安装在所述锅炉本体的顶部。
[0011] 作为本实用新型的更进一步改进，所述膨胀水箱的外壁上设有水位计。
[0012] 作为本实用新型的更进一步改进，所述回燃室的底端安装有重锤式落灰器。
[0013] 作为本实用新型的更进一步改进，所述烟管束由数条螺纹状烟管组成。
[0014] 作为本实用新型的更进一步改进，所述锅炉本体的顶端设有检修门。
[0015] 作为本实用新型的更进一步改进，所述供热循环系统包括补水机构、排污机构、热水循环机构。
[0016] 本实用新型的有益效果:
[0017] (I)将所述锅炉本体与供热循环系统全部安装在所述撬体上，不需要修建锅炉房，可露天安装；占地面积小，安装随意性较强；更换安装地点便捷；安装简便，省时省力，用户只需要连接工艺管线进出口即可达到运行条件；
[0018] (2)在锅炉本体上既设置了燃煤用炉门，又安装有燃烧器，可采用石油伴生气作为燃料，满足用户在不同的阶段采用不同的燃料；
[0019] (3)换热器的盘管同时既可以与待加热的原油工艺介质管道相连接，又可以与建筑采暖管道、职工洗浴用水管道相连接，满足了不同用途的加热需求；
[0020] (4)本实用新型通过锅炉工质循环管道中的工质吸热升温后，进入换热器，与换热器中的工业、日常生活介质之间完成热交换，从而使得工业、日常生活介质升温，以满足用户使用要求；
[0021] (5)锅炉本体采用二回程卧式内燃结构，保证了燃料的充分燃烧，减少排放烟气污染空气，达到节能减排的目的。
[0022] 本实用新型将多种功能集于一体，节能、环保，可广泛的应用于耗热量较小的用热单位。
附图说明
[0023] 图1是本实用新型的结构示意图；
[0024] 图中:1、前烟箱，2、炉门，3、炉灰门，4、炉膛，5、炉排，6、烟道，7、重锤式落灰器，8、回燃室，9、换热器，10、供热循环系统，11、检修门，12、烟管束，13、膨胀水箱，14、水位计，15、烟囱，16、撬体，17、锅炉本体，18、锅炉工质循环管道，19、燃烧器。
具体实施方式
[0025] 下面结合附图对本实用新型做进一步详细的说明。
[0026] 如图1所示的一种撬装式锅炉集成供热装置，它包括安装在撬体16上的锅炉本体17和供热循环系统10，锅炉本体17包括设置在锅炉本体17前腔下部的炉门2、炉膛4、安装在炉膛4底端的炉排5、安装在炉膛4顶端的前烟箱1、烟囱15，炉排5的下方设有炉灰通道，炉灰通道的前端设有炉灰门3，锅炉本体17的前侧壁上设有燃烧器19，燃烧器19与石油伴生气管道的出口端相连接；锅炉本体17为二回程卧式内燃结构，它还包括设置在锅炉本体17中部的回燃室8、设置在回燃室8后侧的换热器9，炉膛4与回燃室8之间设有数条烟道6，回燃室8的底端安装有重锤式落灰器7，回燃室8的侧壁上部与烟管束12的进口端相连接，烟管束12由数条螺纹状烟管组成，烟管束12的出口端与前烟箱I相连接，前烟箱I的顶端与烟囱15的底端相连接；烟道6及回燃室8的下方设有锅炉工质循环管道18，锅炉工质循环管道18与换热器9相连接；锅炉本体17的进水管道、出水管道分别与供热循环系统10相连接。
[0027] 换热器9由三组蛇形盘管组成，其中的一组与待加热原油的输送管道相连接，另一组与建筑物采暖管道相连接，另一组与生活洗浴用水管道相连接。
[0028] 锅炉工质循环管道18与膨胀水箱13相连接，膨胀水箱13安装在锅炉本体17的顶部，膨胀水箱13的外壁上设有水位计14。
[0029] 锅炉本体17的顶端设有检修门11。
[0030] 供热循环系统10包括补水机构、排污机构、热水循环机构。
[0031] 煤炭或石油伴生气等燃料在锅炉本体17的炉膛内燃烧，产生高温烟气，进行辐射放热；高温烟气经烟道6进入回燃室8，在回燃室8内充分燃烧并半辐射放热后，剩余的烟气经烟管束12进入到前烟箱I中，烟气在螺纹烟管束12中再次对流放热，最后经烟® 15排放到锅炉本体17之外；同时锅炉工质由锅炉工质循环管道18的进口端进入锅炉内，在炉膛4的外壁由下向上流动，在流动的过程中吸收经炉膛4、烟道6、回燃室8和烟管束12散发的热量，温度持续升高；高温工质进入换热器9的外壁后，将热量传给换热器内的工业、生活介质，锅炉工质的温度降低，向下回流至锅炉底部的锅炉工质再次进行吸热上升，循环往复；换热器9内的工业、生活介质的经换热后温度随之升高，供给工业生产、日常生活使用。
[0032] 锅炉的热水循环、采暖水供给、水质的处理、补给、排污、溢流等功能均有供热循环系统10完成。
[0033] 本实用新型将多种功能集于一体，节能、环保，实现了耗热量较小单位的一炉多用功能。
Claims (9)
1.一种撬装式锅炉集成供热装置，它包括安装在撬体(16)上的锅炉本体(17)和供热循环系统(10)，所述锅炉本体(17)包括设置在锅炉本体(17)前腔下部的炉门(2)、炉膛(4)、安装在所述炉膛(4)底端的炉排(5)、安装在所述炉膛(4)顶端的前烟箱(I)、烟囱(15)，所述炉排(5)的下方设有炉灰通道，炉灰通道的前端设有炉灰门(3)，其特征在于:所述锅炉本体(17)的前侧壁上设有燃烧器(19)，所述燃烧器(19)与石油伴生气管道的出口端相连接；所述锅炉本体(17)为二回程卧式内燃结构，它还包括设置在锅炉本体(17)中部的回燃室(8)、设置在所述回燃室(8)后侧的换热器(9)，所述炉膛(4)与所述回燃室(8)之间设有数条烟道(6)，所述回燃室(8)的侧壁上部与烟管束(12)的进口端相连接，所述烟管束(12)的出口端与所述前烟箱(I)相连接，所述前烟箱(I)的顶端与所述烟囱(15)的底端相连接；所述烟道(6)及回燃室(8)的下方设有锅炉工质循环管道(18)，所述锅炉工质循环管道(18)与所述换热器(9)相连接；所述锅炉本体(17)的进水管道、出水管道分别与所述供热循环系统(10)相连接。
2.根据权利要求1所述的撬装式锅炉集成供热装置，其特征在于:所述换热器(9)由至少三组蛇形盘管组成。
3.根据权利要求1或2所述的撬装式锅炉集成供热装置，其特征在于:所述换热器(9)的盘管中至少有一组与待加热原油的输送管道相连接，所述换热器(9)的盘管中至少有一组与建筑物采暖管道相连接，所述换热器(9)的盘管中至少有一组与生活洗浴用水管道相连接。
4.根据权利要求1或2所述的撬装式锅炉集成供热装置，其特征在于:所述锅炉工质循环管道(18)与膨胀水箱(13)相连接，所述膨胀水箱(13)安装在所述锅炉本体(17)的顶部。
5.根据权利要求4所述的撬装式锅炉集成供热装置，其特征在于:所述膨胀水箱(13)的外壁上设有水位计(14)。
6.根据权利要求1所述的撬装式锅炉集成供热装置，其特征在于:所述回燃室(8)的底端安装有重锤式落灰器(7)。
7.根据权利要求1所述的撬装式锅炉集成供热装置，其特征在于:所述烟管束(12)由数条螺纹状烟管组成。
8.根据权利要求1所述的撬装式锅炉集成供热装置，其特征在于:所述锅炉本体(17)的顶端设有检修门(11)。
9.根据权利要求1所述的撬装式锅炉集成供热装置，其特征在于:所述供热循环系统(10)包括补水机构、排污机构、热水循环机构。
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| CN104165456B (zh) * | 2014-08-21 | 2017-04-12 | 庆阳长荣机械设备制造有限公司 | 撬装式锅炉集成供热装置 |
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