CN204058665U - Full-automatic clear plate system - Google Patents
Full-automatic clear plate system Download PDFInfo
- Publication number
- CN204058665U CN204058665U CN201420540214.3U CN201420540214U CN204058665U CN 204058665 U CN204058665 U CN 204058665U CN 201420540214 U CN201420540214 U CN 201420540214U CN 204058665 U CN204058665 U CN 204058665U
- Authority
- CN
- China
- Prior art keywords
- clear plate
- agv dolly
- plate
- robot
- clear
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Treatment Of Fiber Materials (AREA)
Abstract
The utility model relates to a kind of full-automatic clear plate system, and comprise AGV dolly, AGV dolly is provided with Laser navigation system, and the front and rear part of AGV dolly is equipped with radar scanning head, and AGV dolly is provided with robot, and robot front end is provided with scraper combination unit; The little on-vehicle machines people of AGV walks automatically in chemical fibre workshop location, and the position of clear plate block as required, automatic cruising, locates automatically, realizes clear plate automatically; Replace manually heavy clear plate work, ensure the uniformity effect of clear plate, ensure board surface quality, improve product quality; Alleviate the labour intensity of workman, thus reduce workman's separation rate.The utility model flexible operation, space position solution is flexible, and movement velocity is fast, and efficiency and the quality of clear plate are high, are applicable to flexible automation production line, to realize enhancing productivity, saving manpower for main purpose.
Description
Technical field
The utility model relates to a kind of full-automatic clear plate system.
Background technology
Chemical fibre industry as the important industry of a n-th-trem relation n national economy, it meet people wear clothes diversity, life high-grade in make very big contribution.Along with the develop rapidly of world's chemical fibre industry, the continuous renewal of a large amount of chemical fibre import, home equipment technology, China's chemical fibre industry technical merit improves constantly, but chemical fibre industry remains labour intensive profession, along with the raising of labor cost, the competition of chemical fiber factory is also more and more fierce, and the automation reducing labour and raising equipment is the trend of chemical fibre industry development.At the spinning workshop of chemical fiber factory, the clear plate of periodicity of assembly needs a large amount of labours, and labor cost is larger.
Summary of the invention
The purpose of this utility model is to overcome above deficiency, a kind of full-automatic clear board device saving labour is provided, the utility model application machine hand realizes the whole automation of clear plate process, improve working conditions, avoid life accident or injury, alleviate manpower, and be convenient to rhythmical production, improve uniformity and the quality of clear plate, thus improve productivity and then improve the competitiveness of enterprise.
The purpose of this utility model is achieved through the following technical solutions: a kind of full-automatic clear plate system, comprise AGV dolly, AGV dolly is provided with Laser navigation system, and the front and rear part of AGV dolly is equipped with radar scanning head, AGV dolly is provided with robot, and robot front end is provided with scraper combination unit.
Further improvement of the utility model is: robot comprises control system and six joint swing arms.
Further improvement of the utility model is: scraper combination unit comprises four clear plate cutter heads, four clear plate cutter heads are all fixed on location-plate, location-plate is connected with robot, drive unit is provided with below location-plate, drive unit drives clear plate cutter head, be equipped with adjustable spring between each clear plate cutter head and location-plate, each clear plate cutter head is equipped with fixture, in fixture, be connected with perching knife by jackscrew.
Further improvement of the utility model is: each clear plate cutter head is all configured with shower nozzle.
Further improvement of the utility model is: AGV dolly adopts Laser navigation system, robot is arranged on AGV dolly, AGV dolly positioning precision is 0.8-1.2cm, after AGV dolly puts in place, a Coordinate identification is carried out by laser locator after AGV dolly is static, AGV dolly physical location is fed back in the control system of described robot, position comparison is carried out in position and theory demands position by control system, find out coordinate difference, in reference coordinate system, automatically revised the origin position coordinate of robot by robot, robot secondary location, after AGV dolly puts in place, electromagnet is adopted to fix AGV dolly, after robot puts in place, electromagnet has been located, AGV dolly has been located, after robot coordinate has been rectified a deviation, robot finds out the alternate position spike in AGV dolly and chemical fiber machinery this district current automatically according to laser positioning equipment, to X, Y, Z tri-orientation measurements, calculate current location and three the direction coordinate differences spinning the first Ge Qingban district on position, and positional information is supplied to the control system of robot, control system carries out secondary position correction, correction terminates rear robot and extend into scraper combination unit and spin district and carry out plate clearly to spinning position, complete plate clearly.
The utility model compared with prior art has the following advantages: the utility model eliminates the potential safety hazard of artificial clear plate, simple to operate, achieves plate clearly full-automatic, greatly reduces human cost, improve plate quality clearly.
accompanying drawing illustrates:
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the structural representation of scraper combination unit;
Fig. 3 is the structural representation of plate cutter head clearly;
Number in the figure: 1-AGV dolly, 2-radar scanning head, 3-six joint swing arm, the clear plate cutter head of 4-, 5-location-plate, 6-drive unit, 7-adjustable spring, 8-fixture, 9-jackscrew, 10-perching knife, 11-Laser navigation system.
detailed description of the invention:
in order to deepen understanding of the present utility model, below in conjunction with embodiment and accompanying drawing, the utility model is described in further detail, and this embodiment, only for explaining the utility model, does not form the restriction to the utility model protection domain.
As Fig. 1 shows a kind of embodiment of the full-automatic clear plate system of the utility model, comprise front and rear part that AGV dolly 1, AGV dolly 1 is provided with Laser navigation system 11, AGV dolly 1 and be equipped with radar scanning 2, AGV dolly 1 is provided with robot, and robot front end is provided with scraper combination unit; Robot comprises control system and six joint swing arms 3; As shown in Figure 2, scraper combination unit comprises four clear plate cutter heads 4, four clear plate cutter heads 4 are all fixed on location-plate 5, location-plate 5 is connected with robot, drive unit 6 is provided with below location-plate 5, drive unit 6 drives described clear plate cutter head 4, is equipped with adjustable spring 7 between each clear plate cutter head 4 and location-plate 5; As shown in Figure 3, each clear plate cutter head 4 is equipped with fixture 8, in fixture 8, is connected with perching knife 10 by jackscrew 9; Each clear plate cutter head 4 is all configured with shower nozzle.
AGV dolly 1 adopts Laser navigation system 11, robot is arranged on AGV dolly 1, AGV dolly 1 positioning precision is 0.8-1.2cm, after AGV dolly 1 puts in place, after AGV dolly 1 is static, carries out a Coordinate identification by laser locator, feeds back in the control system of robot by AGV dolly 1 physical location, position comparison is carried out in position and theory demands position by control system, find out coordinate difference, in reference coordinate system, automatically revised the origin position coordinate of robot by robot, robot secondary location, after AGV dolly 1 puts in place, electromagnet is adopted to fix AGV dolly 1, after robot puts in place, electromagnet has been located, AGV dolly 1 has been located, after robot coordinate has been rectified a deviation, robot finds out the alternate position spike in AGV dolly 1 and chemical fiber machinery this district current automatically according to laser positioning equipment, to X, Y, Z tri-orientation measurements, calculate current location and three the direction coordinate differences spinning the first Ge Qingban district on position, and positional information is supplied to the control system of robot, control system carries out secondary position correction, correction terminates rear robot and extend into scraper combination unit and spin district and carry out plate clearly to spinning position, complete plate clearly.
Every spinning station plate face clear position has 24, and 4 clear plate cutter heads work simultaneously, can clear up adjacent 4 plate faces simultaneously, the clear plate liquid of dispenser nozzles jet atomization silicone oil; The clear plate cycle is less than 20s to every 4 clear plate cutter heads simultaneously; The time of each cleaning is less than 2min; Clear plate cutter head 4 is designed to quick change form, according to repairing plate number of times, warning is set, number of times arrives robot and reports to the police, manually can the clear plate cutter head 4 of quick-replaceable, namely can change after the perching knife 10 on the clear plate cutter head in scraper combination unit has wearing and tearing, during replacing, jackscrew 9 be come loose, put into fixture 8 with new perching knife 10, re-use jackscrew 9 and fix perching knife 10, the replacing of expendable part perching knife 10 can be completed; Clear plate combination unit increases spring assembly, keeps scraper to contact closely with plate face, but do not hurt plate face, ensure clear plate quality.Clear plate instruction calls, design and develop and adopt artificial pressing the button in the clear plate region of current needs to be considered as plate action bar instruction clearly, AGV dolly and robot move to the clear plate region of these need automatically after receiving this instruction, automatic calibration position, automatically clear plate, automatically returns to region of awaiting orders and waits for after the bundle that hardens clearly; For reducing the AGV dolly travel time, the pre-clear plate block editting function of programming, operative employee can the clear plate zone sequence of pre-edit, according to pre-clear plate order is prior, AGV dolly can treat that plate areas adjacent is waited for clearly, reduces the travel time; Two be installed as from clear base board of position correction apparatus after AGV dolly puts in place, respectively goes out a fixing plate in secondary location; Automatic laser navigation system installed by AGV dolly, according to field layout figure and call instruction, selector channel automatic moving, radar scanning head is installed, dodge the barrier in front in motion process, the operation suspension when running into barrier, when barrier active channel time-out alarm, time can set according to user situation, and barrier is removed rear continuation and moved instruction action.
The utility model mainly adopts six joint series connection robots, AGV dolly, Laser navigation system combination, main feature: flexible operation, space position solution is flexible, movement velocity is fast, the efficiency of clear plate and quality, be applicable to flexible automation production line, to realize enhancing productivity, saving manpower for main purpose; The little on-vehicle machines people of AGV walks automatically in chemical fibre workshop location, and the position of clear plate block as required, automatic cruising, locates automatically, realizes clear plate automatically; Replace manually heavy clear plate work, ensure the uniformity effect of clear plate, ensure board surface quality, improve product quality; Alleviate the labour intensity of workman, thus reduce workman's separation rate.
Claims (4)
1. a full-automatic clear plate system, it is characterized in that: comprise AGV dolly (1), described AGV dolly (1) is provided with Laser navigation system (11), the front and rear part of described AGV dolly (1) is equipped with radar scanning head (2), described AGV dolly (1) is provided with robot, and described robot front end is provided with scraper combination unit.
2. full-automatic clear plate system according to claim 1, is characterized in that: described robot comprises control system and six joint swing arms (3).
3. full-automatic clear plate system according to claim 1, it is characterized in that: described scraper combination unit comprises four clear plate cutter heads (4), four described clear plate cutter heads (4) are all fixed on location-plate (5), described location-plate (5) is connected with described robot, described location-plate (5) below is provided with drive unit (6), described drive unit (6) drives described clear plate cutter head (4), adjustable spring (7) is equipped with between each described clear plate cutter head (4) and described location-plate (5), each described clear plate cutter head (4) is equipped with fixture (8), perching knife (10) is connected with by jackscrew (9) in described fixture (8).
4. full-automatic clear plate system according to claim 1, is characterized in that: each described clear plate cutter head (4) is all configured with shower nozzle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420540214.3U CN204058665U (en) | 2014-09-19 | 2014-09-19 | Full-automatic clear plate system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420540214.3U CN204058665U (en) | 2014-09-19 | 2014-09-19 | Full-automatic clear plate system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204058665U true CN204058665U (en) | 2014-12-31 |
Family
ID=52200215
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420540214.3U Expired - Fee Related CN204058665U (en) | 2014-09-19 | 2014-09-19 | Full-automatic clear plate system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204058665U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104213206A (en) * | 2014-09-19 | 2014-12-17 | 江苏恒科新材料有限公司 | Full-automatic plate cleaning system |
| CN105420825A (en) * | 2015-12-15 | 2016-03-23 | 吴江朗科化纤有限公司 | Scraping device for cleaning filament jet panel |
| CN110205684A (en) * | 2019-03-18 | 2019-09-06 | 浙江省北大信息技术高等研究院 | A kind of scheduling method and system of the operation of spinning shovel board |
-
2014
- 2014-09-19 CN CN201420540214.3U patent/CN204058665U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104213206A (en) * | 2014-09-19 | 2014-12-17 | 江苏恒科新材料有限公司 | Full-automatic plate cleaning system |
| CN104213206B (en) * | 2014-09-19 | 2016-05-04 | 江苏恒科新材料有限公司 | Full-automatic clear plate system |
| CN105420825A (en) * | 2015-12-15 | 2016-03-23 | 吴江朗科化纤有限公司 | Scraping device for cleaning filament jet panel |
| CN110205684A (en) * | 2019-03-18 | 2019-09-06 | 浙江省北大信息技术高等研究院 | A kind of scheduling method and system of the operation of spinning shovel board |
| CN110205684B (en) * | 2019-03-18 | 2020-05-29 | 浙江省北大信息技术高等研究院 | Scheduling method and system for spinning shovel plate operation |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104213206B (en) | Full-automatic clear plate system | |
| CN204058665U (en) | Full-automatic clear plate system | |
| CN105171936A (en) | Stone deep processing modularization automatic production line and production method | |
| CN104385639A (en) | Product repairing system with function of three-dimensional printing | |
| CN105710703A (en) | Workpiece positioning device and flexible machining production line for automatic material taking | |
| CN104289659A (en) | Rivet machine | |
| CN206795003U (en) | A kind of long welding torch environmental protection welding robot device | |
| CN105903711A (en) | To-be-washed work piece feeding gate | |
| CN103521639B (en) | Full-automatic processing device for slotted screwdriver heads | |
| CN107908165A (en) | A kind of coupling of petroleum casing pipe intelligence workshop system and its production process | |
| CN204429564U (en) | A kind of clock shell automatic coating oil paint production line | |
| CN205253623U (en) | Sweeps clearing device | |
| CN202356228U (en) | Continuous surface treatment system of cylinder cover | |
| CN212092860U (en) | Equipment for rapidly filling leather surface disabilities | |
| CN203032959U (en) | Testing, braiding and marking all-in-one machine | |
| KR20040004956A (en) | Automatic Character Marking System | |
| CN105666765A (en) | Pointing machine for anti-skid stripes of leather working gloves | |
| CN203109468U (en) | Robot welding system for rotary drum inner circumferential weld | |
| CN107824523A (en) | A kind of automatic washing roller arrangement and its application method | |
| CN211072211U (en) | Special single-side welding machine for movable polar plate | |
| CN114523376A (en) | Full-automatic helmet polishing equipment | |
| CN211978715U (en) | Transparent workpiece marking system | |
| CN215317609U (en) | Automatic rail weld grinding device | |
| CN103447742A (en) | Automatic circumferential seam welding equipment and control method thereof | |
| CN202716306U (en) | Water cutting template rotating tool |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141231 Termination date: 20170919 |