CN204054256U - A container floor - Google Patents
A container floor Download PDFInfo
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- CN204054256U CN204054256U CN201420402223.6U CN201420402223U CN204054256U CN 204054256 U CN204054256 U CN 204054256U CN 201420402223 U CN201420402223 U CN 201420402223U CN 204054256 U CN204054256 U CN 204054256U
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Abstract
Description
技术领域 technical field
本实用新型涉及一种集装箱底板,特别是涉及一种具有较长使用寿命、免涂饰和具有较高强度的集装箱底板。 The utility model relates to a container bottom plate, in particular to a container bottom plate with long service life, free from painting and high strength.
背景技术 Background technique
制造集装箱底板用的面、底板目前大多数仍以木、竹材料为原料加工生产,其对面、底材料的选用有一定的局限性,比如节疤、虫眼等不但会影响外观质量,还会影响使用强度,而且在使用时还要涂饰处理,底板的使用寿命和强度均受到影响。 At present, most of the surface and bottom plates used in the manufacture of container bottom plates are still processed and produced with wood and bamboo materials. Intensity of use, but also finishing treatment during use, the service life and strength of the bottom plate are all affected.
在公告号为CN201012510Y的“一种集装箱底板用胶合板”中,该实用新型涉及一种集装箱底板用胶合板,包括芯板层和位于该芯板层上下两侧的上、下板层,上板层包括上面板层和上面板层与芯板层之间的上中间板层,下板层包括下面板层和下面板层与芯板层之间的下中间板层,芯板层为刨花板或纤维板,上、下板层均包括木单板层和竹材层,相邻竹材层之间设置木单板层,竹材层为竹帘或竹席,上下中间板层包括与芯板层上下两侧连接的木单板层,相互相邻的板层之间经胶合、压制连接。该实用新型的胶合板满足集装箱底板的使用要求,可以替代传统的东南亚克隆木制造的集装箱底板,降低了集装箱底板的生产成本,对减少东南亚克隆木等热带阔叶木的采伐、保护环境具有重要意义,同时为竹材工业化利用提供了新的发展方向。但由于该实用新型专利涉及的上、下板层为木单板层或竹材层,其对表面质量的控制要求较高,强度及外观质量的控制均不是十分理想。 In "A Plywood for Container Bottom" with the notification number CN201012510Y, the utility model relates to a plywood for container bottom, including a core ply and upper and lower plies located on the upper and lower sides of the core ply, and the upper ply Including the upper panel layer and the upper middle layer between the upper panel layer and the core layer, the lower layer includes the lower panel layer and the lower middle layer between the lower panel layer and the core layer, and the core layer is particleboard or fiberboard , the upper and lower layers both include a wood veneer layer and a bamboo layer, a wood veneer layer is set between adjacent bamboo layers, the bamboo layer is a bamboo curtain or a bamboo mat, and the upper and lower middle layers include the upper and lower sides of the core layer. The wood veneer layers are connected by gluing and pressing between adjacent layers. The plywood of the utility model meets the use requirements of the container floor, can replace the container floor made of traditional Southeast Asian clone wood, reduces the production cost of the container floor, and is of great significance in reducing the harvesting of tropical hardwood such as Southeast Asian clone wood and protecting the environment. At the same time, it provides a new development direction for the industrial utilization of bamboo. However, since the upper and lower layers involved in this utility model patent are wood veneer layers or bamboo layers, the control requirements for surface quality are relatively high, and the control of strength and appearance quality is not very satisfactory.
在公开号为CN1583526A的“一种高强度复合集装箱底板用胶合板”的发明专利中,该集装箱底板胶合板,它包括表板、长中板和芯板,胶合板的芯层为中密度纤维板或者刨花板,表板为热带阔叶硬木,中密度纤维板或者刨花板两侧各层单板的配置方式呈对称配置。从表板内最里边一层长中板至中纤维板的各层单板按直交组合形式配置。用热带阔叶木作为生产原料,造成优质木材资源的浪费,不符合生态环保的消费趋势,而且使用普通刨花板和中密度纤维板作芯层,其整体强度不甚理想。 In the invention patent of "a high-strength composite container floor plywood" whose publication number is CN1583526A, the container floor plywood includes a surface board, a long medium board and a core board, and the core layer of the plywood is medium density fiberboard or particle board, The surface board is tropical broad-leaved hardwood, and the arrangement of the veneers on both sides of the medium density fiberboard or particle board is symmetrical. Each layer of veneers from the innermost layer of long medium board to medium fiber board is arranged in the form of orthogonal combination. The use of tropical broad-leaved wood as raw materials results in a waste of high-quality wood resources, which is not in line with the consumption trend of ecology and environmental protection, and the use of ordinary particleboard and medium density fiberboard as the core layer has a poor overall strength.
发明内容 Contents of the invention
针对现有技术中存在的问题,本实用新型的目的是提供一种集装箱底板,其可以减少集装箱底板生产过程中其面、底板对优质木材的使用,使集装箱底板具有免涂饰、较长使用寿命和较高使用强度。 Aiming at the problems existing in the prior art, the purpose of this utility model is to provide a container bottom plate, which can reduce the use of high-quality wood for the surface and bottom plate in the production process of the container bottom plate, so that the container bottom plate has the advantages of free painting and long service life and higher use intensity.
本实用新型解决技术问题的技术方案是:一种集装箱底板,它包括表层和基材层,所述基材层位于表层的下方,所述表层和基材层之间通过胶黏剂相连;所述的表层为铝合金板;所述的基材层为定向结构刨花板、竹胶合板或者竹木复合板中的一种;所述的竹胶合板由10~17张竹帘和/或竹席层竹质材料经耐水性胶黏剂胶合而成;所述竹木复合板包括面层、中间层和底层,所述面层和底层各为一层木质单板,所述中间层由9~15层竹帘纵横组坯而成;所述面层、中间层和底层之间胶合相连。 The technical solution of the utility model to solve the technical problem is: a container bottom plate, which includes a surface layer and a base material layer, the base material layer is located below the surface layer, and the surface layer and the base material layer are connected by an adhesive; The surface layer is an aluminum alloy plate; the substrate layer is one of oriented strand board, bamboo plywood or bamboo-wood composite board; the bamboo plywood consists of 10-17 bamboo curtains and/or bamboo mat layers Quality materials are glued together with a water-resistant adhesive; the bamboo-wood composite board includes a surface layer, a middle layer and a bottom layer. The bamboo curtains are assembled vertically and horizontally; the surface layer, the middle layer and the bottom layer are glued together.
所述表层的厚度为0.5~5mm;所述基材层的厚度为26~38mm。 The thickness of the surface layer is 0.5-5 mm; the thickness of the base material layer is 26-38 mm.
所述竹木复合板中的木质单板的厚度为1.2~2mm。 The thickness of the wood veneer in the bamboo-wood composite board is 1.2-2mm.
所述竹木复合板中的竹帘的厚度为1.5~3.5mm。 The thickness of the bamboo curtain in the bamboo-wood composite board is 1.5-3.5mm.
本实用新型的有益效果是:与现有技术相比,本实用新型提供的集装箱底板经二次成型工艺压合而成,采用铝合金板作为表层,以定向结构刨花板或竹质材料板为基材层,减少了底板对表面缺陷的要求,使用时无需喷涂油漆,底板强度高,延长了底板的使用寿命;同时以铝合金板作为表层,减少了对优质木材的依赖,具有生态环保的特点。 The beneficial effects of the utility model are: compared with the prior art, the container bottom plate provided by the utility model is formed by pressing through the secondary molding process, adopts an aluminum alloy plate as the surface layer, and is based on an oriented particle board or a bamboo material plate. The material layer reduces the requirement of the base plate for surface defects, and there is no need to spray paint when using it. The base plate has high strength and prolongs the service life of the base plate; at the same time, the aluminum alloy plate is used as the surface layer, which reduces the dependence on high-quality wood and has the characteristics of ecology and environmental protection. .
附图说明 Description of drawings
图1为底板中基材层为定向结构刨花板的结构示意图。 Fig. 1 is a structural schematic diagram in which the substrate layer in the bottom plate is oriented strand board.
图2为底板中基材层为竹木复合板的结构示意图。 Fig. 2 is a structural schematic diagram of a bamboo-wood composite board as the base material layer in the bottom board.
具体实施方式 Detailed ways
下面结合附图和实施例对本实用新型作进一步说明。 Below in conjunction with accompanying drawing and embodiment the utility model is further described.
实施例1 Example 1
如图1所示,一种集装箱底板,它包括表层1和基材层2,所述基材层2位于表层1的下方,所述表层1和基材层2之间通过胶黏剂相连;所述的表层1为铝合金板;所述的基材层2为定向结构刨花板。 As shown in Fig. 1, a kind of container floor, it comprises surface layer 1 and base material layer 2, and described base material layer 2 is positioned at the below of surface layer 1, is connected by adhesive between described surface layer 1 and base material layer 2; The surface layer 1 is an aluminum alloy plate; the base material layer 2 is an oriented strand board.
生产步骤如下:将27mm厚度的定向结构刨花板(OSB)按照使用尺寸锯切和开槽,作为基材层2使用;在基材层2上涂布耐候性胶粘剂;将与锯切后的定向结构刨花板大小一致的1mm厚度铝合金板作为表层1使用;将表层1铝合金板覆贴在基材层2上,组成板坯;将板坯放入压机中经冷压或热压进行二次压合成型,得到集装箱底板。 The production steps are as follows: sawing and grooving oriented strand board (OSB) with a thickness of 27mm according to the used size, and using it as the substrate layer 2; coating the weather-resistant adhesive on the substrate layer 2; The 1mm thick aluminum alloy plate with the same size as the particleboard is used as the surface layer 1; the surface layer 1 aluminum alloy plate is pasted on the base material layer 2 to form a slab; the slab is put into a press and subjected to cold or hot pressing for secondary Press and form to obtain the bottom plate of the container.
实施例2 Example 2
如图2所示,一种集装箱底板,它包括表层3和基材层4,所述基材层4位于表层3的下方,所述表层3和基材层4之间通过胶黏剂相连;所述的表层3为铝合金板;所述的基材层4为竹木复合板;所述竹木复合板包括面层5、中间层6和底层7,所述面层5和底层7各为一层木质单板,所述中间层6由11层竹帘纵横组坯而成;所述面层、中间层和底层之间胶合相连。所述竹木复合板中的木质单板的厚度为2mm。所述竹木复合板中的竹帘的厚度为2.5mm。 As shown in Figure 2, a kind of container floor, it comprises surface layer 3 and base material layer 4, and described base material layer 4 is positioned at the below of surface layer 3, is connected by adhesive between described surface layer 3 and base material layer 4; The surface layer 3 is an aluminum alloy plate; the base layer 4 is a bamboo-wood composite board; the bamboo-wood composite board includes a surface layer 5, an intermediate layer 6 and a bottom layer 7, and the surface layer 5 and the bottom layer 7 are each It is a layer of wooden veneer, and the middle layer 6 is made of 11 layers of bamboo curtains vertically and horizontally; the surface layer, the middle layer and the bottom layer are glued together. The thickness of the wood veneer in the bamboo-wood composite board is 2mm. The thickness of the bamboo screen in the bamboo-wood composite board is 2.5mm.
生产步骤如下:(1)按面、底为木质单板2层,中间11层竹帘进行纵横组坯,竹帘经过浸胶、干燥处理,木单板单面涂胶,涂胶层与相邻竹帘单板相结合;其中木单板厚度2mm;竹帘厚度2.5mm;(2)将上述组坯物在冷压机中进行预压,得到板坯;(3)将板坯放入热压机中在一定的温度、时间和压力作用下进行一次热压;(4)根据使用要求和尺寸,将热压后的坯板砂光、锯切和开槽,得到基材层,厚度在26.5~27mm;(5)将与锯切后的竹木复合板基材层大小一致的1.5mm厚度的铝合金板作为表层使用;在基材层上涂布耐候性胶粘剂;(6)将表层铝合金板覆贴在基材层上,组成板坯;(7)将板坯放入压机中经冷压或热压进行二次压合成型,得到集装箱底板。 The production steps are as follows: (1) The surface and the bottom are two layers of wooden veneer, and the middle 11 layers of bamboo curtains are assembled vertically and horizontally. The bamboo curtains are dipped and dried, and the wood veneer is glued on one side. Combine adjacent bamboo curtain veneers; the thickness of the wooden veneer is 2mm; the thickness of the bamboo curtain is 2.5mm; (2) Pre-press the above-mentioned blanks in a cold press to obtain a slab; (3) Put the slab into Carry out a hot press in a hot press under a certain temperature, time and pressure; (4) Sand, saw and groove the hot-pressed slab according to the use requirements and dimensions to obtain the substrate layer, thickness 26.5-27mm; (5) Use an aluminum alloy plate with a thickness of 1.5mm that is consistent with the size of the sawn bamboo-wood composite board substrate layer as the surface layer; apply a weather-resistant adhesive on the substrate layer; (6) The surface aluminum alloy plate is pasted on the base layer to form a slab; (7) The slab is put into a press for secondary compression molding by cold pressing or hot pressing to obtain a container bottom plate.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201420402223.6U CN204054256U (en) | 2014-07-21 | 2014-07-21 | A container floor |
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| CN201420402223.6U CN204054256U (en) | 2014-07-21 | 2014-07-21 | A container floor |
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| CN204054256U true CN204054256U (en) | 2014-12-31 |
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| CN201420402223.6U Expired - Lifetime CN204054256U (en) | 2014-07-21 | 2014-07-21 | A container floor |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104723416A (en) * | 2015-04-15 | 2015-06-24 | 章冬华 | Fireproof bamboo plywood |
| CN112297156A (en) * | 2020-11-02 | 2021-02-02 | 安徽管仲木业有限公司 | Production process method of aluminum-coated wooden building template |
-
2014
- 2014-07-21 CN CN201420402223.6U patent/CN204054256U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104723416A (en) * | 2015-04-15 | 2015-06-24 | 章冬华 | Fireproof bamboo plywood |
| CN104723416B (en) * | 2015-04-15 | 2017-06-23 | 章冬华 | Fire prevention bamboo slab rubber |
| CN112297156A (en) * | 2020-11-02 | 2021-02-02 | 安徽管仲木业有限公司 | Production process method of aluminum-coated wooden building template |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
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| CX01 | Expiry of patent term |
Granted publication date: 20141231 |