CN203843948U - OSB ecological paint-free decorative overlay fitment board - Google Patents
OSB ecological paint-free decorative overlay fitment board Download PDFInfo
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Abstract
一种OSB生态免漆饰面家具板,它包括至少一块OSB坯板,所述的OSB坯板的至少一表面通过中间的至少一层缓冲平衡层复合有饰面层;所述的缓冲平衡层选用0.1-3.0mm的天然单板或甲醛释放限量为E0级的重组装饰单板;所述饰面层为三聚氰胺浸渍胶膜纸、贴面纸或天然木皮;所述的OSB坯板由采用长为40-120mmm,宽5-20mm,厚0.3-0.7mm的薄长木片,经施胶铺装成3层或4层纵横交错的结构,并经连续热压制成;所述OSB坯板由两块粘合而成,在其上下两定厚砂光的表面上分别覆贴有天然单板或重组装饰单板后构成OSB基板,再在OSB基板的至少一砂光表面上覆贴有一层浸渍纸饰面层;采用OSB坯板制成的OSB生态免漆饰面板其甲醛释放限量达到无醛级,其防潮性能较普通板材有很大的提高,其理化性能均高于普通中密度纤维板和刨花板。
An OSB ecological paint-free facing furniture board, which includes at least one OSB base board, at least one surface of the OSB base board is compounded with a finishing layer through at least one buffer balance layer in the middle; the buffer balance layer Choose 0.1-3.0mm natural veneer or recombined decorative veneer with formaldehyde release limit of E0 level; the veneer layer is melamine impregnated film paper, veneer paper or natural veneer; the OSB blank board is made of long 40-120mm, 5-20mm wide, 0.3-0.7mm thick thin long wood chips, paved into 3-layer or 4-layer criss-cross structure after gluing, and made by continuous hot pressing; the OSB slab is made of It is made of two pieces bonded together, and the upper and lower surfaces of the sanded surface with a certain thickness are covered with natural veneer or recombined decorative veneer to form an OSB substrate, and then at least one sanded surface of the OSB substrate is covered with a layer Impregnated paper veneer layer; the OSB ecological paint-free veneer made of OSB slabs has a formaldehyde emission limit of aldehyde-free level, and its moisture resistance is greatly improved compared with ordinary panels, and its physical and chemical properties are higher than ordinary MDF. and particle board.
Description
技术领域 technical field
本实用新型涉及的是一种OSB生态免漆饰面家具板,属于装饰材料技术领域。 The utility model relates to an OSB ecological paint-free decorative surface furniture board, which belongs to the technical field of decorative materials.
背景技术 Background technique
在装饰材料技术领域,饰面板被广泛应用在家具中,这些应用在家具中的饰面板主要有装饰单板贴面板和三聚氰胺浸渍纸饰面板(生态板免漆饰面板)。因装饰单板贴面板用在家具中后还需要进行油漆,在这过程中既产生毒性和粉尘,污染了环境,又延长了家装流程,增加了成本。而三聚氰胺浸渍纸饰面板因表面的浸渍纸层,可省略油饰环节,且其花纹图案巨多,丰富了产品系列。目前,三聚氰胺浸渍纸饰面板在家具中的运用如火如荼,大有取代装饰单板贴面板的趋势。目前生态免漆饰面板根据其基材的不同主要可分为胶合板生态免漆饰面板、细木工板生态免漆饰面板、刨花板生态免漆饰面板、中密度纤维板生态免漆饰面板。这四种常见的生态免漆饰面板普遍使用脲醛胶,其环保等级一般较低,目前市场上普遍是E1级甚至是E2级,极少达到E0级,而家具是用在室内的,对环保等级要求很高,一般要求达到E0级。胶合板生态免漆饰面板其价格较高,而且较易变形。细木工板生态免漆饰面板内部材质较松,承载差,握钉力差。密度板、刨花板生态免漆饰面板其自身密度较大,承载较差,吸湿膨胀率较大,尺寸稳定性较差,而且握钉力较差。 In the technical field of decorative materials, veneers are widely used in furniture. These veneer panels used in furniture mainly include decorative veneer veneers and melamine impregnated paper veneers (eco-board paint-free veneers). Because decorative veneer veneers need to be painted after being used in furniture, toxicity and dust are produced in the process, which pollutes the environment, prolongs the home improvement process, and increases costs. The melamine impregnated paper veneer can omit the oil decoration process because of the impregnated paper layer on the surface, and its huge variety of patterns enriches the product series. At present, the application of melamine-impregnated paper veneer in furniture is in full swing, and there is a tendency to replace decorative veneer veneer. At present, the ecological paint-free decorative panels can be divided into plywood ecological paint-free decorative panels, blockboard ecological paint-free decorative panels, particleboard ecological paint-free decorative panels, and MDF ecological paint-free decorative panels according to their substrates. These four common ecological paint-free decorative panels generally use urea-formaldehyde glue, and their environmental protection level is generally low. At present, the market is generally E1 level or even E2 level, and rarely reaches E0 level. Furniture is used indoors, which is environmentally friendly. The level requirements are very high, and the general requirement is to reach the E0 level. The price of plywood ecological paint-free veneer is relatively high, and it is easy to deform. The internal material of the blockboard ecological paint-free veneer is loose, with poor bearing capacity and poor nail holding power. Density board and particleboard ecological paint-free decorative panels have higher density, poor load bearing, high hygroscopic expansion rate, poor dimensional stability, and poor nail holding power.
发明内容 Contents of the invention
本实用新型的目的在于克服现有技术存在的不足,而提供一种既具有免漆功能,又具备环保、高稳定性、高承载、高握钉力等优良性能的OSB生态免漆饰面家具板。 The purpose of this utility model is to overcome the deficiencies of the existing technology, and to provide a kind of OSB ecological paint-free decorative furniture which not only has the function of paint-free, but also has excellent performances such as environmental protection, high stability, high load-bearing, and high nail-holding force. plate.
本发明的目的是通过如下技术方案来完成的, 所述的OSB生态免漆饰面家具板,它包括至少一块OSB坯板,其特征在于所述的OSB坯板的至少一表面通过中间的至少一层缓冲平衡层复合有饰面层。 The object of the present invention is accomplished through the following technical scheme, the OSB ecological paint-free decorative furniture board, which includes at least one OSB blank, is characterized in that at least one surface of the OSB blank passes through at least one of the middle A buffer balance layer is compounded with a finishing layer.
所述的缓冲平衡层选用0.1-3.0mm 的天然单板或甲醛释放限量为E0级的重组装饰单板;所述饰面层为三聚氰胺浸渍胶膜纸、贴面纸或天然木皮;所述的OSB坯板由采用长为40-120mmm,宽5-20mm,厚0.3-0.7mm的薄长木片,经施胶铺装成3层或4层纵横交错的结构,并经连续热压制成。 The buffer balance layer is selected from 0.1-3.0mm natural veneer or the recombined decorative veneer with formaldehyde release limit of E0 level; the veneer layer is melamine impregnated film paper, veneer paper or natural veneer; The OSB slab is made of thin long wood chips with a length of 40-120mm, a width of 5-20mm, and a thickness of 0.3-0.7mm, which are paved into a criss-cross structure of 3 or 4 layers by gluing and then made by continuous hot pressing.
本发明优选的是:所述OSB坯板由两块粘合而成,在其上下两定厚砂光的表面上分别覆贴有天然单板或重组装饰单板后构成OSB基板,再在OSB基板的至少一砂光表面上覆贴有一层浸渍纸饰面层。 Preferably in the present invention, the OSB slab is formed by bonding two pieces, the upper and lower surfaces of which are sanded with a fixed thickness, respectively coated with a natural veneer or a recombined decorative veneer to form an OSB substrate, and then the OSB At least one sanded surface of the substrate is covered with a layer of impregnated paper finish layer.
本发明优选的是:所述OSB坯板由两块粘合而成,在该OSB坯板的上下两定厚砂光的表面上分别覆贴有由天然单板或甲醛释放限量为E0级的重组装饰单板与浸渍纸复合成的纸板复合饰面层。 Preferably in the present invention: the OSB slab is formed by bonding two pieces, and the surface of the upper and lower sides of the OSB slab is sanded with a fixed thickness, respectively coated with natural veneer or formaldehyde release limit of E0 level It is a cardboard composite facing layer composed of recombined decorative veneer and impregnated paper.
本实用新型所述OSB坯板、即基材采用PMDI胶水,其不存在甲醛,具有很高的环保性;另外基材结构经过调整,采用特殊的薄长木片,经纵横交错的三层、或四层结构,采用连续压机的热压方式,制成结构稳定、强度较高且密度适中的OSB坯板;对OSB坯板进行定厚砂光,对坯板进行后续加工饰面,在基材和浸渍纸之间复贴平衡层,既起到缓冲作用,又确保了最终产品的平整度。 The OSB slab of the utility model, that is, the base material adopts PMDI glue, which does not have formaldehyde and has high environmental protection; in addition, the structure of the base material is adjusted, and special thin long wood chips are used. The four-layer structure adopts the hot pressing method of a continuous press to produce OSB slabs with stable structure, high strength and moderate density; the OSB slabs are sanded to a fixed thickness, and the slabs are subjected to subsequent processing and finishing. A balance layer is pasted between the wood and the impregnated paper, which not only acts as a buffer, but also ensures the flatness of the final product.
本实用新型所述的OSB作为细木工板、结构胶合板的升级产品,既具备两者的优点,又在其性能上有了很大的提高。 采用OSB坯板制成的OSB生态免漆饰面板其甲醛释放限量达到无醛级,其防潮性能较普通板材有很大的提高,其理化性能均高于普通中密度纤维板和刨花板。 As an upgraded product of blockboard and structural plywood, the OSB described in the utility model not only has the advantages of both, but also greatly improves its performance. The OSB ecological paint-free veneer made of OSB slabs has a formaldehyde release limit of no formaldehyde, and its moisture resistance is greatly improved compared with ordinary boards, and its physical and chemical properties are higher than ordinary MDF and particle boards.
附图说明 Description of drawings
图1是本实用新型所述OSB生态免漆饰面家具板的结构示意图。 Fig. 1 is the structural representation of the OSB ecological paint-free veneer furniture panel described in the utility model.
具体实施方式 Detailed ways
下面将结合附图对本实用新型作详细的介绍:图1所示,本发明所述的OSB生态免漆饰面家具板,它包括至少一块OSB坯板1,所述的OSB坯板1的至少一表面通过中间的至少一层缓冲平衡层2复合有饰面层3。 The utility model will be described in detail below in conjunction with the accompanying drawings: As shown in Fig. 1, the OSB ecological paint-free finish furniture board of the present invention comprises at least one OSB blank 1, and at least one of the OSB blank 1 One surface is compounded with a finishing layer 3 through at least one buffer balance layer 2 in the middle.
本发明所述的缓冲平衡层2选用0.1-3.0mm 的天然单板或甲醛释放限量为E0级的重组装饰单板;所述饰面层为三聚氰胺浸渍胶膜纸、贴面纸或天然木皮;所述的OSB坯板1由采用长为40-120mmm,宽5-20mm,厚0.3-0.7mm的薄长木片,经施胶铺装成3层或4层纵横交错的结构,并经连续热压制成。 The buffer balance layer 2 of the present invention selects 0.1-3.0mm natural veneer or a recombined decorative veneer with a formaldehyde release limit of E0 grade; the veneer layer is melamine-impregnated adhesive film paper, veneer paper or natural veneer; The OSB slab 1 is made of thin long wood chips with a length of 40-120mm, a width of 5-20mm, and a thickness of 0.3-0.7mm, which are paved into a 3-layer or 4-layer criss-cross structure through gluing and continuous heating. pressed into.
本发明的一种实施例是:所述OSB坯板1由两块粘合而成,在其上下两定厚砂光的表面上分别覆贴有天然单板或重组装饰单板后构成OSB基板,再在OSB基板的至少一砂光表面上覆贴有一层浸渍纸饰面层3。 One embodiment of the present invention is: the OSB slab 1 is formed by bonding two pieces, and the upper and lower surfaces of which are sanded with a fixed thickness are covered with natural veneers or recombined decorative veneers respectively to form an OSB substrate , and then at least one sanded surface of the OSB substrate is covered with a layer of impregnated paper finish layer 3 .
本发明的另一种实施例是:所述OSB坯板1由两块粘合而成,在该OSB坯板的上下两定厚砂光的表面上分别覆贴有由天然单板或甲醛释放限量为E0级的重组装饰单板与浸渍纸复合成的纸板复合饰面层3。 Another embodiment of the present invention is: the OSB slab 1 is formed by bonding two pieces, and the upper and lower surfaces of the OSB slab are sanded with a fixed thickness and are respectively covered with natural veneer or formaldehyde release The cardboard composite facing layer 3 is composed of recombined decorative veneer and impregnated paper limited to E0 grade.
下面实施例以单块OSB坯板1为例,将两块或两块以上的OSB坯板1粘合组成复合OSB坯板,只要对以下实施例进行替换即可得到其它实施例。 The following embodiments take a single OSB slab 1 as an example, and two or more OSB slabs 1 are bonded together to form a composite OSB slab, and other embodiments can be obtained as long as the following embodiments are replaced.
实施例1:本实用新型所述的一种如上所述OSB生态免漆饰面家具板的制备方法,它包括如下步骤: Embodiment 1: the preparation method of a kind of above-mentioned OSB ecological paint-free finish furniture board described in the utility model, it comprises the steps:
a)OSB坯板的制作,将原材料加工成顺其木纹方向长为40-120mmm,宽5-20mm,厚0.3-0.7mm的薄长木片,经施胶铺装成3层或4层纵横交错的结构,采用连续热压的工艺制成; a) The production of OSB slabs, the raw materials are processed into thin and long wood chips with a length of 40-120mm along the wood grain direction, a width of 5-20mm, and a thickness of 0.3-0.7mm, which are paved into 3 or 4 layers vertically and horizontally by gluing The staggered structure is made by continuous hot pressing process;
b) 直贴法复合,将上述OSB坯板与0.1-3.0mm厚的单板用E0胶水覆贴制成OSB基板,然后再将所述OSB基板的表面覆贴有一层浸渍纸饰面层。 b) Composite by direct paste method, the above-mentioned OSB base plate and 0.1-3.0mm thick veneer are pasted with E0 glue to form an OSB substrate, and then the surface of the OSB substrate is covered with a layer of impregnated paper finish layer.
所述步骤b)中,所述OSB基板与浸渍纸的粘合热压工艺参数为单位压力0.5-1.5 MPa、时间3-15min、温度110-180℃。 In the step b), the hot pressing process parameters of bonding the OSB substrate and impregnated paper are unit pressure 0.5-1.5 MPa, time 3-15min, temperature 110-180°C.
实施例2:本实用新型所述的一种上所述的OSB生态免漆饰面家具板的制备方法,它包括如下步骤: Embodiment 2: the preparation method of a kind of above-mentioned OSB ecological paint-free facing furniture board described in the utility model, it comprises the steps:
a)OSB坯板的制作,将原材料加工成顺其木纹方向长为40-120mmm,宽5-20mm,厚0.3-0.7mm的薄长木片,经施胶铺装成3层或4层纵横交错的结构,采用连续热压的工艺制成; a) The production of OSB slabs, the raw materials are processed into thin and long wood chips with a length of 40-120mm along the wood grain direction, a width of 5-20mm, and a thickness of 0.3-0.7mm, which are paved into 3 or 4 layers vertically and horizontally by gluing The staggered structure is made by continuous hot pressing process;
b)复贴法复合,现将0.1-3.0mm厚的单板与浸渍纸复合制成纸板复合饰面层,再将所述纸板复合饰面层用EO胶粘合在所述OSB坯板。 b) Compounding by pasting method, now compound the veneer with a thickness of 0.1-3.0mm and impregnated paper to form a cardboard composite facing layer, and then glue the cardboard composite facing layer to the OSB blank with EO glue.
所述步骤b)中,单板与浸渍纸复合时的热压工艺参数为单位压力0.5-1.5 MPa、时间50-100s、温度110-180℃,所述纸板复合饰面层与OSB坯板采用的热压工艺为单位压力0.5-1.5 MPa、时间4-15min、温度90-150℃。 In the step b), the hot pressing process parameters when the veneer is combined with the impregnated paper are unit pressure 0.5-1.5 MPa, time 50-100s, temperature 110-180°C, and the paperboard composite facing layer and OSB baseboard are made of The hot pressing process is the unit pressure of 0.5-1.5 MPa, time of 4-15min, and temperature of 90-150°C.
本实用新型在上面所述的步骤a)中,所述连续热压的工艺中包括:热压时分三个区域:升压区、保压区、定厚区、卸压区,每个区域的热压三要素、即单位压力和时间有所不同,密度控制在0.45-0.6g/cm3范围内。 In the above-mentioned step a) of the present invention, the continuous hot pressing process includes: hot pressing is divided into three areas: boosting area, pressure holding area, thickness setting area, and pressure relief area. The three elements of hot pressing, that is, the unit pressure and time are different, and the density is controlled within the range of 0.45-0.6g/cm3.
本实用新型通过将常规OSB进行一定的结构调整,连续热压时改变热压工艺参数,降低其密度,这既满足家具板材的功能,又降低了OSB坯板的成本。对OSB坯板进行定厚砂光处理,然后进行复贴饰面加工,保证其平整度,同时赋予其免漆的饰面功能,消费者可以根据自己的喜好,选择不同花纹图案的浸渍纸。就定厚砂光后的复贴饰面加工工艺一般采用直贴法和复贴法,而这和普通生态免漆饰面家具板相似。直贴法板面光洁度较好,同时成本较低。复贴法生产效率较高,但光洁度稍差。为了降低生产成本及确保最终板面的光亮度,一般采用直贴法。 The utility model adjusts the structure of conventional OSB, changes the hot-pressing process parameters during continuous hot-pressing, and reduces its density, which not only satisfies the function of the furniture board, but also reduces the cost of the OSB blank board. The OSB slab is sanded to a certain thickness, and then laminated and veneered to ensure its flatness. At the same time, it is given a paint-free finish function. Consumers can choose impregnated paper with different patterns according to their preferences. The processing technology of the laminated veneer after sanding with a certain thickness generally adopts the direct paste method and the laminated method, and this is similar to the ordinary ecological paint-free veneer furniture board. The surface finish of the direct-attach method is better, and the cost is lower. The production efficiency of the paste method is higher, but the finish is slightly worse. In order to reduce production costs and ensure the brightness of the final board surface, the direct paste method is generally used.
本实用新型对于OSB坯板与浸渍纸之间的平衡层首先考虑采用0.1-3.0mm 的天然单板或甲醛释放限量为E0级的重组装饰单板,这既保证了产品最终的平整度和环保性能,又考虑到产品的成本。 For the balance layer between the OSB slab and the impregnated paper, the utility model first considers the use of 0.1-3.0mm natural veneer or recombined decorative veneer with a formaldehyde release limit of E0 level, which not only ensures the final flatness and environmental protection of the product performance, taking into account the cost of the product.
同时为了所述OSB生态免漆饰面家具板具有良好的防火、防水性能和家具设计所需要的美观效果,所述浸渍胶膜纸采用三聚氰胺浸渍纸。 At the same time, in order that the OSB ecological paint-free facing furniture board has good fireproofing, waterproof performance and aesthetic effect required by furniture design, the impregnated adhesive film paper is melamine impregnated paper.
所谓的直贴工艺即先将OSB基板坯板定厚砂光后双面贴上0.1-3.0mm的单板,热压砂光后制成OSB基材,待基材冷却后再其表面进行贴纸。所谓的复贴工艺是先将0.1-3.0mm单板与浸渍纸复合成纸板,然后与定厚砂光后的OSB坯板组合成OSB生态免漆饰面板成品 The so-called direct sticking process is to first sand the OSB base plate to a certain thickness, and then paste a 0.1-3.0mm veneer on both sides, and then make the OSB base material after hot pressing and sanding, and then paste the surface after the base material is cooled. . The so-called re-adhesive process is to first combine 0.1-3.0mm veneer with impregnated paper to form a cardboard, and then combine it with the OSB blank board after sanding and sanding to form a finished OSB ecological paint-free decorative panel.
所述OSB生态免漆饰面家具板一般是双面饰面,采用直贴法工艺一般需两次贴膜,而复贴工艺一般只需一次组合,双面布胶即可。 The OSB ecological paint-free veneer furniture board is generally double-sided veneer, and the direct lamination process generally requires two film application, while the re-lamination process generally only needs one combination, and double-sided cloth glue is enough.
所述的OSB生态免漆饰面家具板通过在OSB坯板上粘贴单板制成OSB基板,再在基板上压贴三聚氰胺浸渍纸制成免漆饰面板,其加工方便。其成本与细木工板芯、刨花板芯、密度板芯生态免漆饰面板相当,较胶合板芯生态免漆饰面家具板有很大的降低。其成品既具有OSB所有的优越力学性能及环保性能,在装修使用过程中又无需涂刷油漆,减少了环境污染,此产品将被广泛运用在室内装饰领域。 The OSB ecological paint-free decorative furniture board is made of an OSB substrate by pasting a veneer on an OSB base plate, and then pressing and pasting melamine-impregnated paper on the substrate to make a paint-free decorative panel, which is easy to process. Its cost is equivalent to that of blockboard core, particle board core, and MDF core ecological paint-free decorative panel, and is greatly reduced compared with plywood core ecological paint-free decorative panel. The finished product not only has all the superior mechanical properties and environmental protection properties of OSB, but also does not need to be painted during decoration and use, which reduces environmental pollution. This product will be widely used in the field of interior decoration.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103978525A (en) * | 2014-05-16 | 2014-08-13 | 德华兔宝宝装饰新材股份有限公司 | OSB ecological painting-free decorative surface furniture plate and preparing method thereof |
| CN105058517A (en) * | 2015-07-14 | 2015-11-18 | 德华兔宝宝装饰新材股份有限公司 | Eco-environment protection board and preparation method thereof |
| CN105058516A (en) * | 2015-07-14 | 2015-11-18 | 德华兔宝宝装饰新材股份有限公司 | Formaldehyde-purification anticorrosion eco-plate and preparation method thereof |
| CN110039618A (en) * | 2019-05-24 | 2019-07-23 | 周移萍 | Melamine decorative veneer and its manufacturing method with bending part |
-
2014
- 2014-05-16 CN CN201420251546.XU patent/CN203843948U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103978525A (en) * | 2014-05-16 | 2014-08-13 | 德华兔宝宝装饰新材股份有限公司 | OSB ecological painting-free decorative surface furniture plate and preparing method thereof |
| CN105058517A (en) * | 2015-07-14 | 2015-11-18 | 德华兔宝宝装饰新材股份有限公司 | Eco-environment protection board and preparation method thereof |
| CN105058516A (en) * | 2015-07-14 | 2015-11-18 | 德华兔宝宝装饰新材股份有限公司 | Formaldehyde-purification anticorrosion eco-plate and preparation method thereof |
| CN110039618A (en) * | 2019-05-24 | 2019-07-23 | 周移萍 | Melamine decorative veneer and its manufacturing method with bending part |
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