CN204052086U - Gas catalysis nonflame infrared radiation heating auto repair application dryer - Google Patents

Gas catalysis nonflame infrared radiation heating auto repair application dryer Download PDF

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Publication number
CN204052086U
CN204052086U CN201420443943.7U CN201420443943U CN204052086U CN 204052086 U CN204052086 U CN 204052086U CN 201420443943 U CN201420443943 U CN 201420443943U CN 204052086 U CN204052086 U CN 204052086U
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CN
China
Prior art keywords
infrared radiation
gas
catalysis nonflame
nonflame infrared
gas catalysis
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Expired - Fee Related
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CN201420443943.7U
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Chinese (zh)
Inventor
周海波
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GUANGXI BOYAN INFRARED TECHNOLOGY Co Ltd
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GUANGXI BOYAN INFRARED TECHNOLOGY Co Ltd
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Priority to CN201420443943.7U priority Critical patent/CN204052086U/en
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Publication of CN204052086U publication Critical patent/CN204052086U/en
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Abstract

A kind of gas catalysis nonflame infrared radiation heating auto repair application dryer, relate to a kind of auto repair application dryer, comprise drying machine body skeleton and at least 1 gas catalysis nonflame infrared radiation heater, drying machine body skeleton is provided with fluctuating orbit and gas supply device, gas catalysis nonflame infrared radiation heater is liftably arranged on fluctuating orbit by mounting bracket, and gas supply device is connected with each gas catalysis nonflame infrared radiation heater respectively; Link together by drying angle regulator between each gas catalysis nonflame infrared radiation heater.The utility model is dried owing to adopting gas catalysis nonflame infrared radiation heater, there is feature that is energy-efficient, safe and reliable, clean environment firendly, its serviceability is good, flexible structure, can be applicable in the surface treatment procedures such as the drying of various industry, oven dry, dehydration, desinsection.

Description

Gas catalysis nonflame infrared radiation heating auto repair application dryer
Technical field
The utility model relates to a kind of painting dressing automobiles dryer, particularly a kind of gas catalysis nonflame infrared radiation heating auto repair application dryer.
Background technology
What the outer automobile of Present Domestic all adopted substantially when the painting dressing automobiles dryer that repairing putty or spraying paint film use is electric Infrared Radiation Heating Technology, the electrical heating elements adopted due to electric Infrared Radiation Technology is that quartz glass Ge pottery manufactures, its thermal efficiency is low, baking time is long, management maintenance requires high, operating cost is high, service life is short, and because of adopt high IR quartz glass tube easily damage, circuit easily produces electric wire electric leakage, the multiple potential safety hazard such as short circuit, make the user of the electric Infrared Radiation Heating Technology of former employing can not be relieved, use safely, and as newly can not be pacified instructions for use and the use standard of mark regulation completely by China regardless of civilian or oneself warp of commercial Application.The combustion gas of the simultaneously in these years noncatalytic combustion of the domestic band naked light flame generally adopted has flame infrared radiation heater also, and because having the safety such as naked light flame and service life is short etc., many reasons should not use.
Summary of the invention
The technical problems to be solved in the utility model is: the gas catalysis nonflame infrared radiation heating auto repair application dryer providing a kind of energy-efficient, safe and reliable, clean environment firendly, to solve prior art above shortcomings part.
The technical scheme solved the problems of the technologies described above is: a kind of gas catalysis nonflame infrared radiation heating auto repair application dryer, comprise drying machine body skeleton, also include at least 1 gas catalysis nonflame infrared radiation heater, described drying machine body skeleton front portion is provided with fluctuating orbit, and described gas catalysis nonflame infrared radiation heater is liftably arranged on this fluctuating orbit by mounting bracket; Also be provided with gas supply device in described drying machine body skeleton, this gas supply device is connected with each gas catalysis nonflame infrared radiation heater respectively.
Further technical scheme of the present utility model is: described fluctuating orbit front end is provided with vertical slot, and described mounting bracket is fixed in this vertical slot by trip bolt.
Further technical scheme more of the present utility model is: when the quantity of described gas catalysis nonflame infrared radiation heater is more than or equal to 2, links together between each gas catalysis nonflame infrared radiation heater by drying angle regulator.
Described oven dry angle regulator comprises dries angular adjustment guide rail, turning joint, hold-down screw, and described oven dry angular adjustment guide rail is with bar-shaped trough, described gas catalysis nonflame infrared radiation heater comprises fixing gas catalysis nonflame infrared radiation heater and rotates gas catalysis nonflame infrared radiation heater, fixing gas catalysis nonflame infrared radiation heater is fixed on mounting bracket, the rear end of each gas catalysis nonflame infrared radiation heater both sides is equipped with multiple adjusting bolt hole, turning joint is passed through in the front end of fixing gas catalysis nonflame infrared radiation heater and rotation gas catalysis nonflame infrared radiation heater both sides, hold-down screw is hinged, the rear end of fixing gas catalysis nonflame infrared radiation heater and rotation gas catalysis nonflame infrared radiation heater both sides is by linking together adjusting bolt through the bar-shaped trough of drying angular adjustment guide rail is screwed into adjusting bolt hole.
Described gas supply device includes liquefied gas gas bomb, the total air feed supervisor of liquefied gas, a liquefied gas pressure regulator, post-decompression Pressure gauge, liquefied gas filter device, liquefied gas secondary voltage regulator, Pressure gauge after secondary voltage regulator, liquefied gas branch air supply pipe, safety shutoff valve, described liquefied gas gas bomb is responsible for the total air feed of liquefied gas and is connected, a described liquefied gas pressure regulator, post-decompression Pressure gauge, liquefied gas filter device, liquefied gas secondary voltage regulator, Pressure gauge after secondary voltage regulator, liquefied gas branch air supply pipe is arranged on the total air feed supervisor of liquefied gas successively, each liquefied gas branch air supply pipe is connected with each gas catalysis nonflame infrared radiation heater by described safety shutoff valve.
Each gas catalysis nonflame infrared radiation heater is also separately installed with temperature thermocouple, described drying machine body skeleton is also provided with automatic control electric control case, described temperature thermocouple output is connected with the input of automatic control electric control case, and the output of automatic control electric control case is connected with safety shutoff valve.
Anticipatory electric heater Flexible Safety wiring protection tube, anti-explosion terminal box and built-in power joint is also connected with between the power line of described automatic control electric control case and each gas catalysis nonflame infrared radiation heater.
Each gas catalysis nonflame infra-red radiation adds on device and is equipped with stainless steel protection silk screen.
Bottom described drying machine body skeleton, positioning rail castor, universal caster wheel are also installed.
Owing to adopting said structure, the gas catalysis nonflame infrared radiation heating auto repair application dryer of the utility model compared with prior art, has following beneficial effect:
1. energy-efficient:
Because the utility model adopts gas catalysis nonflame infrared radiation heater to dry, gas flow and pressure by regulating infrared-radiation heater control the radiation temperature of gas catalysis nonflame infrared radiation heater generation and the height of heat energy, effectively can improve the treatment effeciency to product external surfaces simultaneously, and gas catalysis nonflame infra-red radiation penetration power is strong, can directly by object be absorbed, the thermal efficiency is higher, drying rate is fast, dry the oven dry of Ge paint film for putty during car repair and only use 2-3.5 minutes, drying time is only 1/10th of traditional furnace drying method, operating cost of the present utility model is low simultaneously, and floor space is little, urges nonflame infrared radiation heater substantially without maintenance by standard operation combustion gas.Therefore, the utility model has energy-efficient feature.
2. safe and reliable:
Because the utility model adopts gas catalysis nonflame infrared radiation heater to dry, wherein the catalytic combustion of gas catalysis nonflame infrared radiation heater is a kind of chemical reaction relying on catalyst, be characterized in that catalytic combustion intensity does not change in time, natural gas in heater, oxygen in liquefied petroleum gas and surrounding air and the alumina fibre catalyst pad of heater come in contact reaction, by the preheating to alumina fibre catalyst pad, the gaseous oxidation reaction of infrared emanation heat energy can be produced, the reaction of this gaseous oxidation is exothermic reaction, infrared emanation can be produced in reaction, thus realize the flameless combustion of high-quality.Therefore, the utility model has very high safety standard, can use having in potential explosive gas atmosphere, more safe and reliable.
3. clean environment firendly:
Because the utility model adopts gas catalysis nonflame infrared radiation heater to dry, gas catalysis nonflame infrared radiation heater catalytic combustion does not produce carbon monoxide, nitrogen oxide (NO or NO 2) and the non-volatility organic compound such as unburnt hydrocarbon (HC), only generate carbon dioxide (CO 2) and steam (H 2o), thus the pollution of minimizing environment, cleaner environmental protection.
4. serviceability is good:
The infra-red radiation that gas catalysis nonflame infrared radiation heater of the present utility model produces is without hot air circulation and surface temperature is even, and product outer surface can not be caused to produce stain, and its serviceability is better.
5. flexible structure:
Because the utility model comprises drying machine body skeleton and at least 1 gas catalysis nonflame infrared radiation heater, wherein drying machine body skeleton front portion is provided with fluctuating orbit, and gas catalysis nonflame infrared radiation heater is liftably arranged on this fluctuating orbit by mounting bracket; And link together by drying angle regulator between each gas catalysis nonflame infrared radiation heater.Therefore, the structure comparison of this dryer is flexible, the needs that can use according to reality, carries out up-down adjustment or rotational angle adjustment, more effectively to dry car surface putty paint film to gas catalysis nonflame infrared radiation heater.
6. applied range:
The utility model can single group of use, also two or more sets combinations of pairs can be adopted to use, also can be applicable to when combinationally using in the surface treatment procedures such as the drying of the multiple industry such as application industry, timber industry, food industry, textile industry, petrochemical industry, oven dry, dehydration, desinsection.
Along with the completion of engineering is sent in the western gas east of China, the webmaster of natural gas has spread to national each cities and counties and small towns, is that the utility model that is energy-efficient, safe and reliable, clean environment firendly of heating energy source has flame infrared radiation heater heating technique by progressively replacing with the combustion gas of electric infra-red radiation and noncatalytic combustion for drying radiation heating techniques with natural gas.
Below, in conjunction with the accompanying drawings and embodiments the technical characteristic of the gas catalysis nonflame infrared radiation heating auto repair application dryer of the utility model is further described.
Accompanying drawing explanation
fig. 1: the structural representation of the gas catalysis nonflame infrared radiation heating auto repair application dryer of the utility model,
Fig. 2: the structural representation of the gas catalysis nonflame infrared radiation heating auto repair application dryer of the utility model shown in another angle.
In above-mentioned accompanying drawing, each label declaration is as follows:
1-drying machine body skeleton, 2-positioning rail castor, 3-universal caster wheel, 4-automatic control electric control case,
The total air feed supervisor of 5-liquefied gas, 6-liquefied gas gas bomb, 7-manual ball valve, 8-liquefied gas secondary voltage regulator,
9-liquefied gas filter device, 10-liquefied gas pressure regulator, the post-decompression Pressure gauge of 11-,
Pressure gauge after 12-secondary voltage regulator, 13-thermocouple, 14-liquefied gas branch air supply pipe,
15-safety shutoff valve, 16-anti-explosion terminal box and built-in power joint, 17-anticipatory electric heater Flexible Safety wiring protection tube,
18-dries angular adjustment guide rail, 19-turning joint, 20-hold-down screw,
21-gas catalysis nonflame infrared radiation heater,
21a-fixes gas catalysis nonflame infrared radiation heater, and 21b-rotates gas catalysis nonflame infrared radiation heater, 22-fluctuating orbit, 23-mounting bracket, 24-trip bolt,
Q-front end, H-rear end.
Detailed description of the invention
Embodiment one:
A kind of gas catalysis nonflame infrared radiation heating auto repair application dryer, comprises drying machine body skeleton 1,3 gas catalysis nonflame infrared radiation heaters 21, is provided with positioning rail castor 2, universal caster wheel 3 bottom described drying machine body skeleton; Drying machine body skeleton 1 front portion is provided with fluctuating orbit 22, and this fluctuating orbit 22 front end is provided with vertical slot; Gas supply device is installed in drying machine body skeleton 1.
3 described gas catalysis nonflame infrared radiation heaters 21 by be positioned at middle fixing gas catalysis nonflame infrared radiation heater 21a and upper and lower two rotate gas catalysis nonflame infrared radiation heater 21b and form, each gas catalysis nonflame infra-red radiation adds on device and is equipped with stainless steel protection silk screen.Wherein, fixing gas catalysis nonflame infrared radiation heater 21a is fixed on mounting bracket 23, mounting bracket 23 is fixed in the vertical slot of fluctuating orbit 22 by trip bolt 24, link together by drying angle regulator between fixing gas catalysis nonflame infrared radiation heater 21a and rotation gas catalysis nonflame infrared radiation heater 21b, thus whole group of gas catalysis nonflame infrared radiation heater 21 is liftably arranged on fluctuating orbit 22 by mounting bracket 23.
Described oven dry angle regulator comprises dries angular adjustment guide rail 18, turning joint 19, hold-down screw 20, and described oven dry angular adjustment guide rail 18 is with bar-shaped trough; The rear end of each gas catalysis nonflame infrared radiation heater both sides is equipped with multiple adjusting bolt hole, fixing gas catalysis nonflame infrared radiation heater 21a is hinged by turning joint 19, hold-down screw 20 with the front end of rotating gas catalysis nonflame infrared radiation heater 21b both sides, and the rear end of fixing gas catalysis nonflame infrared radiation heater 21a and rotation gas catalysis nonflame infrared radiation heater 21b both sides is by linking together adjusting bolt through the bar-shaped trough of drying angular adjustment guide rail 18 is screwed into adjusting bolt hole.
Described gas supply device includes liquefied gas gas bomb 6, the total air feed supervisor 5 of liquefied gas, a liquefied gas pressure regulator 10, post-decompression Pressure gauge 11, liquefied gas filter device 9, liquefied gas secondary voltage regulator 8, Pressure gauge 12 after secondary voltage regulator, liquefied gas branch air supply pipe 14, safety shutoff valve 15, described liquefied gas gas bomb 6 is responsible for 5 with the total air feed of liquefied gas and is connected, a described liquefied gas pressure regulator 10, post-decompression Pressure gauge 11, liquefied gas filter device 9, liquefied gas secondary voltage regulator 8, Pressure gauge 12 after secondary voltage regulator, liquefied gas branch air supply pipe 14 is arranged on the total air feed supervisor 5 of liquefied gas successively, each liquefied gas branch air supply pipe 14 is provided with manual ball valve 7 being responsible for 5 positions be connected with the total air feed of liquefied gas, and each liquefied gas branch air supply pipe 14 is connected with each gas catalysis nonflame infrared radiation heater 21 by described safety shutoff valve 15.
Each gas catalysis nonflame infrared radiation heater 21 is also separately installed with temperature thermocouple 13, described drying machine body skeleton 1 is also provided with automatic control electric control case 4, described temperature thermocouple 13 output is connected with the input of automatic control electric control case 4, and the output of automatic control electric control case 4 is connected with safety shutoff valve 15.
Anticipatory electric heater Flexible Safety wiring protection tube 17, anti-explosion terminal box and built-in power joint 16 is also connected with between described automatic control electric control case 4 and the power line of each gas catalysis nonflame infrared radiation heater 21.
Described gas catalysis nonflame infrared radiation heater is the CN203549923U " gas catalysis nonflame infrared radiation heater " that the applicant has been granted, is no longer described in detail its structure here.
As one conversion of the present utility model, the quantity of described gas catalysis nonflame infrared radiation heater 21 can be 1 ~ 10.
Operation principle of the present utility model is as follows:
Gas catalysis nonflame infrared radiation heater 21 heating of the present utility model needs the preheating time of 10-15 minute, after starting pre-thermoelectric heater, when alumina fibre catalyst pad reaches the necessary minimum safe initiation temperature 145 DEG C of ignition conditions of catalytic combustion institute, open the safety shutoff valve 15 of natural gas, liquefied petroleum gas, namely natural gas, liquefied petroleum gas activate catalytic combustion, can close pre-thermoelectric heater simultaneously.
By adjust the pressure of gas and natural gas, liquefied petroleum gas gas flow, alumina fibre catalyst pad surface panel ° C radiation of temperature control 250 ° of C ~ 420 operating temperature between.
The example application adopting the utility model to dry car surface putty paint film is as follows:
Application examples one:
Car list side putty paint film is dried, the utility model adopts 3 combustion gas to urge nonflame infrared radiation heater to heat, be placed on by the utility model and gas catalysis nonflame infrared radiation heater is repaired between oven dry car surface 300 ~ 500mm apart from institute, car repair putty paint film drying time only needs about 1 ~ 3 minute can dry paint film or putty.
Application examples two:
The two-sided comprehensive putty paint film of car is dried, two dryer pairings described in the utility model can be used, every platform dryer should configure 3 combustion gas and urge nonflame infrared radiation heater, and the positioning rail castor of two dryers must constant speed be walked in orbit, making dryer be placed on gas catalysis nonflame infrared radiation heater repairs between oven dry car surface 300 ~ 500mm apart from institute, complete vehicle repairing putty paint film drying time only needs about 1 ~ 3 minute, energy-efficient.
Application examples three:
The two-sided comprehensive paint film of truck is dried, four dryer pairings described in the utility model can be used, every platform dryer should be joined 6 combustion gas and urge nonflame infrared radiation heater, and the positioning rail castor of four dryers must constant speed be walked in orbit, dryer is made to be placed between gas catalysis nonflame infrared radiation heater distance institute oven dry truck surface 300 ~ 500mm, complete vehicle repairing putty paint film drying time only needs about 3.5-5 minute, energy-efficient.
Application examples four:
The two-sided comprehensive paint film of heavy truck is dried, four dryer pairings described in the utility model can be used, every platform dryer should be joined 10 combustion gas and urge nonflame infrared radiation heater, and the positioning rail castor of four dryers must constant speed be walked in orbit, make dryer be placed on gas catalysis nonflame infrared radiation heater apart from dry between the 300 ~ 500mm of heavy truck surface, complete vehicle repairing putty paint film drying time only needs about 3.5-5 minute, energy-efficient.

Claims (9)

1. a gas catalysis nonflame infrared radiation heating auto repair application dryer, comprise drying machine body skeleton (1), it is characterized in that: also include at least 1 gas catalysis nonflame infrared radiation heater (21), described drying machine body skeleton (1) front portion is provided with fluctuating orbit (22), and described gas catalysis nonflame infrared radiation heater (21) is liftably arranged on this fluctuating orbit (22) by mounting bracket (23); Also be provided with gas supply device in described drying machine body skeleton (1), this gas supply device is connected with each gas catalysis nonflame infrared radiation heater (21) respectively.
2. gas catalysis nonflame infrared radiation heating auto repair application dryer according to claim 1, it is characterized in that: described fluctuating orbit (22) front end is provided with vertical slot, described mounting bracket (23) is fixed in this vertical slot by trip bolt (24).
3. gas catalysis nonflame infrared radiation heating auto repair application dryer according to claim 2, it is characterized in that: when the quantity of described gas catalysis nonflame infrared radiation heater (21) is more than or equal to 2, linking together by drying angle regulator between each gas catalysis nonflame infrared radiation heater (21).
4. gas catalysis nonflame infrared radiation heating auto repair application dryer according to claim 3, it is characterized in that: described oven dry angle regulator comprises dries angular adjustment guide rail (18), turning joint (19), hold-down screw (20), and described oven dry angular adjustment guide rail (18) is with bar-shaped trough, described gas catalysis nonflame infrared radiation heater (21) comprises fixing gas catalysis nonflame infrared radiation heater (21a) and rotates gas catalysis nonflame infrared radiation heater (21b), fixing gas catalysis nonflame infrared radiation heater (21a) is fixed on mounting bracket (23), the rear end of each gas catalysis nonflame infrared radiation heater both sides is equipped with multiple adjusting bolt hole, the front end of fixing gas catalysis nonflame infrared radiation heater (21a) and rotation gas catalysis nonflame infrared radiation heater (21b) both sides is by turning joint (19), hold-down screw (20) is hinged, the rear end of fixing gas catalysis nonflame infrared radiation heater (21a) and rotation gas catalysis nonflame infrared radiation heater (21b) both sides is by linking together adjusting bolt through the bar-shaped trough of drying angular adjustment guide rail (18) is screwed into adjusting bolt hole.
5. gas catalysis nonflame infrared radiation heating auto repair application dryer according to claim 1, is characterized in that: described gas supply device includes liquefied gas gas bomb (6), total air feed supervisor (5) of liquefied gas, a liquefied gas pressure regulator (10), post-decompression Pressure gauge (11), liquefied gas filter device (9), liquefied gas secondary voltage regulator (8), Pressure gauge (12) after secondary voltage regulator, liquefied gas branch air supply pipe (14), safety shutoff valve (15), described liquefied gas gas bomb (6) is responsible for (5) with the total air feed of liquefied gas and is connected, a described liquefied gas pressure regulator (10), post-decompression Pressure gauge (11), liquefied gas filter device (9), liquefied gas secondary voltage regulator (8), Pressure gauge (12) after secondary voltage regulator, liquefied gas branch air supply pipe (14) is arranged on total air feed supervisor (5) of liquefied gas successively, and each liquefied gas branch air supply pipe (14) is connected with each gas catalysis nonflame infrared radiation heater (21) by described safety shutoff valve (15).
6. gas catalysis nonflame infrared radiation heating auto repair application dryer according to claim 5, it is characterized in that: each gas catalysis nonflame infrared radiation heater (21) is also separately installed with temperature thermocouple (13), described drying machine body skeleton (1) is also provided with automatic control electric control case (4), described temperature thermocouple (13) output is connected with the input of automatic control electric control case (4), and the output of automatic control electric control case (4) is connected with safety shutoff valve (15).
7. gas catalysis nonflame infrared radiation heating auto repair application dryer according to claim 6, is characterized in that: be also connected with anticipatory electric heater Flexible Safety wiring protection tube (17), anti-explosion terminal box and built-in power joint (16) between described automatic control electric control case (4) and the power line of each gas catalysis nonflame infrared radiation heater (21).
8. gas catalysis nonflame infrared radiation heating auto repair application dryer according to claim 7, is characterized in that: each gas catalysis nonflame infra-red radiation adds on device and is equipped with stainless steel protection silk screen.
9. the gas catalysis nonflame infrared radiation heating auto repair application dryer according to the arbitrary claim of claim 1 to 8, is characterized in that: be also provided with positioning rail castor (2), universal caster wheel (3) bottom described drying machine body skeleton.
CN201420443943.7U 2014-08-07 2014-08-07 Gas catalysis nonflame infrared radiation heating auto repair application dryer Expired - Fee Related CN204052086U (en)

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CN201420443943.7U CN204052086U (en) 2014-08-07 2014-08-07 Gas catalysis nonflame infrared radiation heating auto repair application dryer

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Application Number Priority Date Filing Date Title
CN201420443943.7U CN204052086U (en) 2014-08-07 2014-08-07 Gas catalysis nonflame infrared radiation heating auto repair application dryer

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105429008A (en) * 2015-12-17 2016-03-23 埃泰克汽车电子(芜湖)有限公司 Overall bracket for mounting power supply and air supply on line body
CN111558510A (en) * 2020-06-01 2020-08-21 苏州卡泰里环保能源有限公司 Drying equipment for spraying assembly line
CN112191474A (en) * 2020-09-25 2021-01-08 南京中车浦镇城轨车辆有限责任公司 Catalytic infrared curing device for railway vehicle

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105429008A (en) * 2015-12-17 2016-03-23 埃泰克汽车电子(芜湖)有限公司 Overall bracket for mounting power supply and air supply on line body
CN111558510A (en) * 2020-06-01 2020-08-21 苏州卡泰里环保能源有限公司 Drying equipment for spraying assembly line
CN112191474A (en) * 2020-09-25 2021-01-08 南京中车浦镇城轨车辆有限责任公司 Catalytic infrared curing device for railway vehicle

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GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20141231

Termination date: 20180807

CF01 Termination of patent right due to non-payment of annual fee