CN203657415U - Gas catalysis flameless infrared radiation heating dryer - Google Patents

Gas catalysis flameless infrared radiation heating dryer Download PDF

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Publication number
CN203657415U
CN203657415U CN201420019252.4U CN201420019252U CN203657415U CN 203657415 U CN203657415 U CN 203657415U CN 201420019252 U CN201420019252 U CN 201420019252U CN 203657415 U CN203657415 U CN 203657415U
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China
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infrared radiation
gas
support assembly
gas supply
fixed support
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Expired - Fee Related
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CN201420019252.4U
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Chinese (zh)
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周海波
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Individual
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Abstract

The utility model discloses a gas catalysis flameless infrared radiation heating dryer. The gas catalysis flameless infrared radiation heating dryer comprises a fixing support assembly, a gas supply main pipe, a primary gas supply adjusting transmitter, a secondary gas supply adjusting transmitter and gas supply branch pipes. The fixing support assembly is in a C shape and is provided with a gas catalysis flameless infrared radiation heater and a bottom wiring channel connected with the gas catalysis flameless infrared radiation heater, the gas catalysis flameless infrared radiation heater is provided with a thermocouple and a safety cut-off valve, the outer surface of the fixing support assembly is provided with side thermal baffles and top thermal baffles, and the gas catalysis infrared radiation heater is provided with an anti-explosion wiring box assembly. The gas catalysis flameless infrared radiation heating dryer is simple in structure and convenient and rapid to use, can effectively improve the processing efficiency of the outer surface of a product, can avoid stains on the outer surface of the product due to the fact that infrared radiation has no hot air circulation, has good usage performance, saves the operating time and achieves high usage efficiency and practicality.

Description

Gas catalysis nonflame infrared radiation heating baker
Technical field
The utility model belongs to heating, drying technical field, is specifically related to a kind of gas catalysis nonflame infrared radiation heating baker.
Background technology
The outer Infrared Radiation Heating Technology generally adopting of Present Domestic is using electrical heating as heating energy source substantially, because electric Infrared Radiation Technology also answers cost of investment high, management maintenance requires high, operating cost is high, service life is short, energy consumption is high, and the high IR quartz glass tube adopting easily damages, circuit easily produces electric wire electric leakage, the multiple potential safety hazard such as short circuit, make the use of the safety that the user of the electric Infrared Radiation Heating Technology of former employing can not be relieved, and as commercial Application oneself through can not newly pacify instructions for use and the use standard of mark regulation completely by China.The simultaneously in these years combustion gas of the domestic noncatalytic combustion with naked light flame generally adopting has flame infrared radiation heater also because of safety and service life is short etc. that many reasons should not be widelyd popularize.Can only on to the raw less demanding baking operation of safety, use., along with the completion of engineering is sent in the western gas of China east, the webmaster of natural gas has spread to national each cities and counties and small towns.Take natural gas as heating energy source is efficient, energy-conservation, clean, the gas catalysis nonflame infrared radiation heating drying module of safety, environmental protection replaces foot step to have flame infrared radiation heater heating technique with the combustion gas of electric infra-red radiation and noncatalytic combustion as the technology of drying assembled unit.
Utility model content
The purpose of this utility model is to provide a kind of simple in structure, convenient to use and gas catalysis nonflame infrared radiation heating baker take natural gas or liquefied petroleum as heating energy source.
The technical scheme that realizes the utility model object is: a kind of gas catalysis nonflame infrared radiation heating baker, comprise fixed support assembly, be arranged on the gas supply supervisor of described fixed support assembly bottom, being responsible for described gas supply the gas supply being connected regulates transmitter and secondary gas supply to regulate transmitter, regulate transmitter to be in charge of with the gas supply that secondary gas supply regulates transmitter to be connected with a described gas supply, described gas supply is in charge of for vertical setting, described fixed support assembly is C set up of character patt ern, in described fixed support assembly, be provided with gas catalysis nonflame infrared radiation heater, described gas catalysis nonflame infrared radiation heater is arranged on the medial surface of C font fixed support assembly, also be provided with the bottom wiring passage being connected with described gas catalysis nonflame infrared radiation heater in the bottom of described fixed support assembly, on C font fixed support assembly, be vertically provided with the wire barrel being connected with described gas catalysis nonflame infrared radiation heater, be provided with thermocouple and safety shutoff valve at described gas catalysis without firing on infrared radiation heater, on described support bracket fastened lateral surface, be provided with sidepiece thermal insulation board and top thermal insulation board, described wire barrel is arranged on described gas catalysis nonflame infrared radiation heater and described sidepiece thermal insulation board, between the thermal insulation board of top, described safety shutoff valve is in charge of and is connected with described gas supply, on described gas catalysis nonflame infrared radiation heater, be also provided with explosion-proof wiring cartridge, described sidepiece thermal insulation board is vertically fixed on fixed support assembly by thermal insulation board clip.
The quantity of described gas catalysis nonflame infrared radiation heater is 1-300 and connects into plane layout on the medial surface of C font fixed support assembly.
A described gas supply regulates transmitter to be provided with gas filter, gas pressure-reducing valve adjuster, high-pressure manometer, low pressure gauge, high-voltage switch gear, low tension switch, gas flow detects meter and gas electromagnetic valve, described gas filter is arranged on the upstream end of a gas supply adjusting transmitter, described gas pressure-reducing valve adjuster is arranged on described gas supply and regulates on transmitter, described high-pressure manometer and high-voltage switch gear are arranged on the high-pressure side of combustion gas adjusting transmitter, described low pressure gauge and low tension switch are arranged on the low-pressure end of combustion gas adjusting transmitter, described gas flow detection meter and gas electromagnetic valve are arranged on the output of gas supply adjusting transmitter.
The wide * height of long * of described fixed support assembly is that 2000mm*2000mm*12000mm arranges.
Described gas catalysis nonflame infrared radiation heater is fixed on fixed support assembly by fastening bolt.
Also be provided with the PLC controller electrical control cubicles being connected with described gas catalysis nonflame infrared radiation heater.
The utlity model has positive effect: of the present utility model simple in structure, convenient to use, its catalytic combustion is flameless combustion, there is very high safety standard, can use having in potential explosive gas atmosphere, and catalytic combustion does not produce carbon dioxide, nitrogen oxide and unburnt hydrocarbon (HC), simultaneous oxidation aluminum fiber catalyst pad surface temperature can regulate, the wavelength of infrared radiation also can be realized by adjusting gas pressure and flow, , and catalytic combustion non-volatility organic compound discharge, thereby reduce environment pollution and can be by regulating the wavelength of infrared radiation, control the radiation temperature of gas catalysis nonflame infrared radiation heater generation and the height of heat energy, it can effectively improve the treatment effeciency to product external surfaces simultaneously, and the infra-red radiation of its generation is without hot air circulation, can not cause the generation stain of product outer surface, serviceability is better, and gas catalysis nonflame infra-red radiation penetration power is strong, can be directly by object be absorbed, save the operating time, service efficiency is high, practicality is good.
Accompanying drawing explanation
For content of the present utility model is more likely to be clearly understood, according to specific embodiment also by reference to the accompanying drawings, the utility model is described in further detail below, wherein:
Fig. 1 is structural representation of the present utility model;
Fig. 2 is side-looking structural representation of the present utility model.
The specific embodiment
(embodiment 1)
Fig. 1 and Fig. 2 have shown a kind of specific embodiment of the present utility model, and wherein Fig. 1 is structural representation of the present utility model; Fig. 2 is side-looking structural representation of the present utility model.
See Fig. 1 and Fig. 2, a kind of gas catalysis nonflame infrared radiation heating baker, comprise fixed support assembly 1, be arranged on the gas supply supervisor 2 of described fixed support assembly 1 bottom, the gas supply being connected with described gas supply supervisor 2 regulates transmitter 3 and secondary gas supply to regulate transmitter 4, regulate transmitter 3 to be in charge of 5 with the gas supply that secondary gas supply regulates transmitter 4 to be connected with a described gas supply, described gas supply is in charge of 5 for vertically arranging, described fixed support assembly 1 is C set up of character patt ern, in described fixed support assembly 1, be provided with gas catalysis nonflame infrared radiation heater 6, described gas catalysis nonflame infrared radiation heater 6 is arranged on the medial surface of C font fixed support assembly, also be provided with the bottom wiring passage 7 being connected with described gas catalysis nonflame infrared radiation heater 6 in the bottom of described fixed support assembly 1, on C font fixed support assembly, be vertically provided with the wire barrel 8 being connected with described gas catalysis nonflame infrared radiation heater 6, be provided with thermocouple 9 and safety shutoff valve 10 at described gas catalysis without firing on infrared radiation heater 6, on the lateral surface of described fixed support 1, be provided with sidepiece thermal insulation board 11 and top thermal insulation board 12, described wire barrel 8 is arranged on described gas catalysis nonflame infrared radiation heater 6 and described sidepiece thermal insulation board 11, between top thermal insulation board 12, described safety shutoff valve 10 is in charge of 5 with described gas supply and is connected, on described gas catalysis nonflame infrared radiation heater 6, be also provided with explosion-proof wiring cartridge 13, described sidepiece thermal insulation board 11 is vertically fixed on fixed support assembly 1 by thermal insulation board clip 14.
The quantity of described gas catalysis nonflame infrared radiation heater 6 is 1-300 and connects into plane layout on the medial surface of C font fixed support assembly.
A described gas supply regulates transmitter 3 to be provided with gas filter, gas pressure-reducing valve adjuster, high-pressure manometer, low pressure gauge, high-voltage switch gear, low tension switch, gas flow detects meter and gas electromagnetic valve, described gas filter is arranged on the upstream end of a gas supply adjusting transmitter, described gas pressure-reducing valve adjuster is arranged on described gas supply and regulates on transmitter, described high-pressure manometer and high-voltage switch gear are arranged on the high-pressure side of combustion gas adjusting transmitter, described low pressure gauge and low tension switch are arranged on the low-pressure end of combustion gas adjusting transmitter, described gas flow detection meter and gas electromagnetic valve are arranged on the output of gas supply adjusting transmitter.
The wide * height of long * of described fixed support assembly 1 is that 2000mm*2000mm*12000mm arranges.
Described gas catalysis nonflame infrared radiation heater 6 is fixed on fixed support assembly by fastening bolt.
Also be provided with the PLC controller electrical control cubicles being connected with described gas catalysis nonflame infrared radiation heater 6.
It is simple in structure, convenient to use, its catalytic combustion is flameless combustion, there is very high safety standard, can use having in potential explosive gas atmosphere, and catalytic combustion does not produce carbon dioxide, nitrogen oxide and unburnt hydrocarbon (HC), simultaneous oxidation aluminum fiber catalyst pad surface temperature can regulate, the wavelength of infrared radiation also can be realized by adjusting gas pressure and flow, , and catalytic combustion non-volatility organic compound discharge, thereby reduce environment pollution and can be by regulating the wavelength of infrared radiation, control the radiation temperature of gas catalysis nonflame infrared radiation heater generation and the height of heat energy, it can effectively improve the treatment effeciency to product external surfaces simultaneously, and the infra-red radiation of its generation is without hot air circulation, can not cause the generation stain of product outer surface, serviceability is better, and gas catalysis nonflame infra-red radiation penetration power is strong, can be directly by object be absorbed, save the operating time, service efficiency is high, practicality is good.
The heating of gas catalysis nonflame infrared radiation heating drying module needs the preheating time of 15 minutes.After the hot preheater that starting electricity adds, in the time that alumina fibre catalyst pad reaches 145 ℃ of ignition conditions of the catalytic combustion necessary minimum safe initiation temperature of institute.Open the gas safe shut off valve that starts natural gas, liquefied petroleum gas, natural gas, liquefied petroleum gas activate catalytic combustion.Can close the electric heater of heater preheating, the heating of gas catalysis nonflame infrared radiation heater only needs 15 minutes preheating time simultaneously.Just can guarantee heater catalytic combustion.
Gas catalysis nonflame infrared radiation heater alumina fibre catalyst pad surface.By adjusting between the operating temperature of 250 ℃ of-420 ℃ of radiation of temperature control of the pressure of gas and natural gas, liquefied petroleum gas gas flow, alumina fibre catalyst pad surface panel.
The catalytic combustion on heater alumina fibre catalyst pad surface is a kind of chemical reaction that relies on catalyst, is characterized in that catalytic combustion intensity does not change in time.Natural gas in heater, liquefied petroleum gas, come in contact and react with the alumina fibre catalyst pad of heater with the oxygen in ambient air, and the preheating of the alumina fibre catalyst pad passing through can produce the gas oxidation reaction of infrared emanation heat energy.Reaction is exothermic reaction, in reaction, can produce infrared emanation, and the employing catalysis heating technique of heater can be produced the flameless combustion of high-quality.
Can there is the initiation temperature that only needs 145 ℃ of catalytic reaction, easy firing.The product that the burning of gas catalysis nonflame infrared radiation heater catalytic flameless generates is not containing carbon monoxide (C0), nitrogen oxide (N0 or N02) and unburnt hydrocarbon (HC), only generate carbon dioxide (C02) and steam (H20).
Its catalytic combustion is flameless combustion, there is very high safety standard, can use having in potential explosive gas atmosphere, and catalytic combustion does not produce carbon dioxide, nitrogen oxide and unburnt hydrocarbon (HC), simultaneous oxidation aluminum fiber catalyst pad surface temperature can regulate, the wavelength of infrared radiation also can be realized by adjusting gas pressure and flow, , and catalytic combustion non-volatility organic compound discharge, thereby reduce environment pollution and can be by regulating the wavelength of infrared radiation, control the radiation temperature of gas catalysis nonflame infrared radiation heater generation and the height of heat energy, it can effectively improve the treatment effeciency to product external surfaces simultaneously, and the infra-red radiation of its generation is without hot air circulation, can not cause the generation stain of product outer surface, serviceability is better, and gas catalysis nonflame infra-red radiation penetration power is strong, can be directly by object be absorbed, drying time only has the 1/3-1/4 time of traditional hot air convection time, energy-efficient.
Obviously, above-described embodiment of the present utility model is only for the utility model example is clearly described, and is not the restriction to embodiment of the present utility model.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here without also giving exhaustive to all embodiments.And these belong to apparent variation or the variation that connotation of the present utility model extends out and still belong to protection domain of the present utility model.

Claims (6)

1. a gas catalysis nonflame infrared radiation heating baker, comprise fixed support assembly, be arranged on the gas supply supervisor of described fixed support assembly bottom, being responsible for described gas supply the gas supply being connected regulates transmitter and secondary gas supply to regulate transmitter, regulate transmitter to be in charge of with the gas supply that secondary gas supply regulates transmitter to be connected with a described gas supply, described gas supply is in charge of for vertical setting, it is characterized in that: described fixed support assembly is C set up of character patt ern, in described fixed support assembly, be provided with gas catalysis nonflame infrared radiation heater, described gas catalysis nonflame infrared radiation heater is arranged on the medial surface of C font fixed support assembly, also be provided with the bottom wiring passage being connected with described gas catalysis nonflame infrared radiation heater in the bottom of described fixed support assembly, on C font fixed support assembly, be vertically provided with the wire barrel being connected with described gas catalysis nonflame infrared radiation heater, be provided with thermocouple and safety shutoff valve at described gas catalysis without firing on infrared radiation heater, on described support bracket fastened lateral surface, be provided with sidepiece thermal insulation board and top thermal insulation board, described wire barrel is arranged on described gas catalysis nonflame infrared radiation heater and described sidepiece thermal insulation board, between the thermal insulation board of top, described safety shutoff valve is in charge of and is connected with described gas supply, on described gas catalysis nonflame infrared radiation heater, be also provided with explosion-proof wiring cartridge, described sidepiece thermal insulation board is vertically fixed on fixed support assembly by thermal insulation board clip.
2. gas catalysis nonflame infrared radiation heating baker according to claim 1, is characterized in that: the quantity of described gas catalysis nonflame infrared radiation heater is 1-300 and connects into plane layout on the medial surface of C font fixed support assembly.
3. gas catalysis nonflame infrared radiation heating baker according to claim 2, it is characterized in that: a described gas supply regulates transmitter to be provided with gas filter, gas pressure-reducing valve adjuster, high-pressure manometer, low pressure gauge, high-voltage switch gear, low tension switch, gas flow detects meter and gas electromagnetic valve, described gas filter is arranged on the upstream end of a gas supply adjusting transmitter, described gas pressure-reducing valve adjuster is arranged on described gas supply and regulates on transmitter, described high-pressure manometer and high-voltage switch gear are arranged on the high-pressure side of combustion gas adjusting transmitter, described low pressure gauge and low tension switch are arranged on the low-pressure end of combustion gas adjusting transmitter, described gas flow detection meter and gas electromagnetic valve are arranged on the output of gas supply adjusting transmitter.
4. gas catalysis nonflame infrared radiation heating baker according to claim 3, is characterized in that: the wide * height of long * of described fixed support assembly is that 2000mm*2000mm*12000mm arranges.
5. gas catalysis nonflame infrared radiation heating baker according to claim 4, is characterized in that: described gas catalysis nonflame infrared radiation heater is fixed on fixed support assembly by fastening bolt.
6. gas catalysis nonflame infrared radiation heating baker according to claim 5, is characterized in that: be also provided with the PLC controller electrical control cubicles being connected with described gas catalysis nonflame infrared radiation heater.
CN201420019252.4U 2014-01-13 2014-01-13 Gas catalysis flameless infrared radiation heating dryer Expired - Fee Related CN203657415U (en)

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CN201420019252.4U CN203657415U (en) 2014-01-13 2014-01-13 Gas catalysis flameless infrared radiation heating dryer

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Application Number Priority Date Filing Date Title
CN201420019252.4U CN203657415U (en) 2014-01-13 2014-01-13 Gas catalysis flameless infrared radiation heating dryer

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103743221A (en) * 2014-01-13 2014-04-23 周海波 Gas-catalysis flameless infrared radiation heating dryer

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103743221A (en) * 2014-01-13 2014-04-23 周海波 Gas-catalysis flameless infrared radiation heating dryer

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GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20140618

Termination date: 20190113