CN103743221A - Gas-catalysis flameless infrared radiation heating dryer - Google Patents
Gas-catalysis flameless infrared radiation heating dryer Download PDFInfo
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- CN103743221A CN103743221A CN201410014312.8A CN201410014312A CN103743221A CN 103743221 A CN103743221 A CN 103743221A CN 201410014312 A CN201410014312 A CN 201410014312A CN 103743221 A CN103743221 A CN 103743221A
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Abstract
The invention discloses a gas-catalysis flameless infrared radiation heating dryer which comprises a fixing support assembly, a gas supply main pipe, a primary gas supply regulating transmitter, a secondary gas supply regulating transmitter and gas supply branch pipes. The fixing support assembly in C-shaped arrangement is provided with gas-catalysis flameless infrared radiation heaters and bottom connection channels, the bottom connection channels are connected with the gas-catalysis flameless infrared radiation heaters, thermocouples and safety shutoff valves are arranged on the gas-catalysis flameless infrared radiation heaters, side heat-insulation plates and top heat-insulation plates are arranged on the outer side surface of a fixing support, and explosion-proof junction box assemblies are further arranged on the gas-catalysis flameless infrared radiation heaters. The gas-catalysis flameless infrared radiation heating dryer has the advantages that the gas-catalysis flameless infrared radiation heating dryer is simple in structure, good in service performance and high in service efficiency and practicality, and can be used conveniently and quickly, the product outer surface processing efficiency can be effectively improved, heated air circulation of infrared radiation generated by the gas-catalysis flameless infrared radiation heating dryer can be prevented, accordingly, dirty spots on outer surfaces of products can be prevented, and operation time can be shortened.
Description
Technical field
The invention belongs to heating, drying technical field, be specifically related to a kind of gas catalysis nonflame infrared radiation heating baker.
Background technology
The outer Infrared Radiation Heating Technology generally adopting of Present Domestic is to using electrical heating as heating energy source substantially, because electric Infrared Radiation Technology also answers cost of investment high, management maintenance requires high, operating cost is high, service life is short, energy consumption is high, and the high IR quartz glass tube adopting easily damages, circuit easily produces electric wire electric leakage, the multiple potential safety hazard such as short circuit, make the use of the safety that the user of the electric Infrared Radiation Heating Technology of former employing can not be relieved, and can not by China, newly pacify instructions for use and the use standard of mark regulation completely as commercial Application.The simultaneously in these years combustion gas of the domestic noncatalytic combustion with naked light flame generally adopting has flame infrared radiation heater also because of safety and service life is short etc. that many reasons should not be widelyd popularize.Can only on raw less demanding baking operation, use safety., along with sending the completion of engineering, the webmaster of natural gas and spread to each cities and counties, the whole nation and small towns in the western gas of China east.Take natural gas as heating energy source is efficient, energy-conservation, clean, the gas catalysis nonflame infrared radiation heating drying module of safety, environmental protection is to dry the combustion gas that the technology of assembled unit replaces foot step with electric infra-red radiation and noncatalytic combustion to have flame infrared radiation heater heating technique.
Summary of the invention
The object of this invention is to provide a kind of simple in structure, convenient to use and take the gas catalysis nonflame infrared radiation heating baker that natural gas or liquefied petroleum be heating energy source.
The technical scheme that realizes the object of the invention is: a kind of gas catalysis nonflame infrared radiation heating baker, comprise fixed support assembly, be arranged on the gas supply supervisor of described fixed support assembly bottom, the gas supply being connected with described gas supply supervisor regulates transmitter and secondary gas supply to regulate transmitter, regulate transmitter to be in charge of with the gas supply that secondary gas supply regulates transmitter to be connected with a described gas supply, described gas supply is in charge of for vertical setting, described fixed support assembly is C set up of character patt ern, in described fixed support assembly, be provided with gas catalysis nonflame infrared radiation heater, described gas catalysis nonflame infrared radiation heater is arranged on the medial surface of C font fixed support assembly, in the bottom of described fixed support assembly, be also provided with the bottom wiring passage being connected with described gas catalysis nonflame infrared radiation heater, on C font fixed support assembly, be vertically provided with the wire barrel being connected with described gas catalysis nonflame infrared radiation heater, at described gas catalysis, without firing on infrared radiation heater, be provided with thermocouple and safety shutoff valve, on described support bracket fastened lateral surface, be provided with sidepiece thermal insulation board and top thermal insulation board, described wire barrel is arranged on described gas catalysis nonflame infrared radiation heater and described sidepiece thermal insulation board, between the thermal insulation board of top, described safety shutoff valve is in charge of and is connected with described gas supply, on described gas catalysis nonflame infrared radiation heater, be also provided with explosion-proof wiring cartridge, described sidepiece thermal insulation board is vertically fixed on fixed support assembly by thermal insulation board clip.
The quantity of described gas catalysis nonflame infrared radiation heater is 1-300 and connects into plane layout on the medial surface of C font fixed support assembly.
A described gas supply regulates transmitter to be provided with gas filter, gas pressure-reducing valve adjuster, high-pressure manometer, low pressure gauge, high-voltage switch gear, low tension switch, gas flow detects meter and gas electromagnetic valve, described gas filter is arranged on the upstream end of a gas supply adjusting transmitter, described gas pressure-reducing valve adjuster is arranged on described gas supply and regulates on transmitter, described high-pressure manometer and high-voltage switch gear are arranged on the high-pressure side that combustion gas regulates transmitter, described low pressure gauge and low tension switch are arranged on the low-pressure end that combustion gas regulates transmitter, described gas flow detects meter and gas electromagnetic valve is arranged on the output that gas supply regulates transmitter.
The wide * height of long * of described fixed support assembly is that 2000mm*2000mm*12000mm arranges.
Described gas catalysis nonflame infrared radiation heater is fixed on fixed support assembly by fastening bolt.
Also be provided with the PLC controller electrical control cubicles being connected with described gas catalysis nonflame infrared radiation heater.
The present invention has positive effect: of the present invention simple in structure, convenient to use, its catalytic combustion is flameless combustion, there is very high safety standard, can in having potential explosive gas atmosphere, use, and catalytic combustion does not produce carbon dioxide, nitrogen oxide and unburnt hydrocarbon (HC), simultaneous oxidation aluminum fiber catalyst pad surface temperature can regulate, the wavelength of infrared radiation also can be realized by adjusting gas pressure and flow, , and catalytic combustion non-volatility organic compound discharge, thereby reduce environment pollution and can be by regulating the wavelength of infrared radiation, control the radiation temperature of gas catalysis nonflame infrared radiation heater generation and the height of heat energy, it can effectively improve the treatment effeciency to product external surfaces simultaneously, and the infra-red radiation of its generation is without hot air circulation, the generation stain that can not cause product outer surface, serviceability is better, and gas catalysis nonflame infra-red radiation penetration power is strong, can directly by object, be absorbed, saved the operating time, service efficiency is high, practicality is good.
Accompanying drawing explanation
For content of the present invention is more likely to be clearly understood, according to specific embodiment also by reference to the accompanying drawings, the present invention is further detailed explanation below, wherein:
Fig. 1 is structural representation of the present invention;
Fig. 2 is side-looking structural representation of the present invention.
The specific embodiment
(embodiment 1)
Fig. 1 and Fig. 2 have shown a kind of specific embodiment of the present invention, and wherein Fig. 1 is structural representation of the present invention; Fig. 2 is side-looking structural representation of the present invention.
See Fig. 1 and Fig. 2, a kind of gas catalysis nonflame infrared radiation heating baker, comprise fixed support assembly 1, be arranged on the gas supply supervisor 2 of described fixed support assembly 1 bottom, the gas supply being connected with described gas supply supervisor 2 regulates transmitter 3 and secondary gas supply to regulate transmitter 4, regulate transmitter 3 to be in charge of 5 with the gas supply that secondary gas supply regulates transmitter 4 to be connected with a described gas supply, described gas supply is in charge of 5 for vertically arranging, described fixed support assembly 1 is C set up of character patt ern, in described fixed support assembly 1, be provided with gas catalysis nonflame infrared radiation heater 6, described gas catalysis nonflame infrared radiation heater 6 is arranged on the medial surface of C font fixed support assembly, in the bottom of described fixed support assembly 1, be also provided with the bottom wiring passage 7 being connected with described gas catalysis nonflame infrared radiation heater 6, on C font fixed support assembly, be vertically provided with the wire barrel 8 being connected with described gas catalysis nonflame infrared radiation heater 6, at described gas catalysis, without firing on infrared radiation heater 6, be provided with thermocouple 9 and safety shutoff valve 10, on the lateral surface of described fixed support 1, be provided with sidepiece thermal insulation board 11 and top thermal insulation board 12, described wire barrel 8 is arranged on described gas catalysis nonflame infrared radiation heater 6 and described sidepiece thermal insulation board 11, between top thermal insulation board 12, described safety shutoff valve 10 is in charge of 5 with described gas supply and is connected, on described gas catalysis nonflame infrared radiation heater 6, be also provided with explosion-proof wiring cartridge 13, described sidepiece thermal insulation board 11 is vertically fixed on fixed support assembly 1 by thermal insulation board clip 14.
The quantity of described gas catalysis nonflame infrared radiation heater 6 is 1-300 and connects into plane layout on the medial surface of C font fixed support assembly.
A described gas supply regulates transmitter 3 to be provided with gas filter, gas pressure-reducing valve adjuster, high-pressure manometer, low pressure gauge, high-voltage switch gear, low tension switch, gas flow detects meter and gas electromagnetic valve, described gas filter is arranged on the upstream end of a gas supply adjusting transmitter, described gas pressure-reducing valve adjuster is arranged on described gas supply and regulates on transmitter, described high-pressure manometer and high-voltage switch gear are arranged on the high-pressure side that combustion gas regulates transmitter, described low pressure gauge and low tension switch are arranged on the low-pressure end that combustion gas regulates transmitter, described gas flow detects meter and gas electromagnetic valve is arranged on the output that gas supply regulates transmitter.
The wide * height of long * of described fixed support assembly 1 is that 2000mm*2000mm*12000mm arranges.
Described gas catalysis nonflame infrared radiation heater 6 is fixed on fixed support assembly by fastening bolt.
Also be provided with the PLC controller electrical control cubicles being connected with described gas catalysis nonflame infrared radiation heater 6.
It is simple in structure, convenient to use, its catalytic combustion is flameless combustion, there is very high safety standard, can in having potential explosive gas atmosphere, use, and catalytic combustion does not produce carbon dioxide, nitrogen oxide and unburnt hydrocarbon (HC), simultaneous oxidation aluminum fiber catalyst pad surface temperature can regulate, the wavelength of infrared radiation also can be realized by adjusting gas pressure and flow, , and catalytic combustion non-volatility organic compound discharge, thereby reduce environment pollution and can be by regulating the wavelength of infrared radiation, control the radiation temperature of gas catalysis nonflame infrared radiation heater generation and the height of heat energy, it can effectively improve the treatment effeciency to product external surfaces simultaneously, and the infra-red radiation of its generation is without hot air circulation, the generation stain that can not cause product outer surface, serviceability is better, and gas catalysis nonflame infra-red radiation penetration power is strong, can directly by object, be absorbed, saved the operating time, service efficiency is high, practicality is good.
The heating of gas catalysis nonflame infrared radiation heating drying module needs the preheating time of 15 minutes.After the hot preheater that starting electricity adds, when alumina fibre catalyst pad reaches 145 ℃ of ignition conditions of the catalytic combustion necessary minimum safe initiation temperature of institute.Open the gas safe shut off valve that starts natural gas, liquefied petroleum gas, natural gas, liquefied petroleum gas activate catalytic combustion.Can close the electric heater of heater preheating, the heating of gas catalysis nonflame infrared radiation heater only needs 15 minutes preheating time simultaneously.Just can guarantee heater catalytic combustion.
Gas catalysis nonflame infrared radiation heater alumina fibre catalyst pad surface.By adjusting between the operating temperature of 250 ℃ of-420 ℃ of radiation of temperature control of the pressure of gas and natural gas, liquefied petroleum gas gas flow, alumina fibre catalyst pad surface panel.
The catalytic combustion on heater alumina fibre catalyst pad surface is a kind of chemical reaction that relies on catalyst, is characterized in that catalytic combustion intensity does not change in time.Natural gas in heater, liquefied petroleum gas, come in contact and react with the alumina fibre catalyst pad of heater with the oxygen in ambient air, and the preheating of the alumina fibre catalyst pad passing through can produce the gas oxidation reaction of infrared emanation heat energy.Reaction is exothermic reaction, in reaction, can produce infrared emanation, and the employing catalysis heating technique of heater can be produced high-quality flameless combustion.
What catalytic reaction can occur only needs the initiation temperature of 145 ℃, easy firing.The product that the burning of gas catalysis nonflame infrared radiation heater catalytic flameless generates is not containing carbon monoxide (C0), nitrogen oxide (N0 or N02) and unburnt hydrocarbon (HC), only generate carbon dioxide (C02) and steam (H20).
Its catalytic combustion is flameless combustion, there is very high safety standard, can in having potential explosive gas atmosphere, use, and catalytic combustion does not produce carbon dioxide, nitrogen oxide and unburnt hydrocarbon (HC), simultaneous oxidation aluminum fiber catalyst pad surface temperature can regulate, the wavelength of infrared radiation also can be realized by adjusting gas pressure and flow, , and catalytic combustion non-volatility organic compound discharge, thereby reduce environment pollution and can be by regulating the wavelength of infrared radiation, control the radiation temperature of gas catalysis nonflame infrared radiation heater generation and the height of heat energy, it can effectively improve the treatment effeciency to product external surfaces simultaneously, and the infra-red radiation of its generation is without hot air circulation, the generation stain that can not cause product outer surface, serviceability is better, and gas catalysis nonflame infra-red radiation penetration power is strong, can directly by object, be absorbed, drying time only has the 1/3-1/4 time of traditional hot air convection time, energy-efficient.
Obviously, the above embodiment of the present invention is only for example of the present invention is clearly described, and is not the restriction to embodiments of the present invention.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here exhaustive without also giving all embodiments.And these belong to apparent variation or the change that connotation of the present invention extends out and still belong to protection scope of the present invention.
Claims (6)
1. a gas catalysis nonflame infrared radiation heating baker, comprise fixed support assembly, be arranged on the gas supply supervisor of described fixed support assembly bottom, the gas supply being connected with described gas supply supervisor regulates transmitter and secondary gas supply to regulate transmitter, regulate transmitter to be in charge of with the gas supply that secondary gas supply regulates transmitter to be connected with a described gas supply, described gas supply is in charge of for vertical setting, it is characterized in that: described fixed support assembly is C set up of character patt ern, in described fixed support assembly, be provided with gas catalysis nonflame infrared radiation heater, described gas catalysis nonflame infrared radiation heater is arranged on the medial surface of C font fixed support assembly, in the bottom of described fixed support assembly, be also provided with the bottom wiring passage being connected with described gas catalysis nonflame infrared radiation heater, on C font fixed support assembly, be vertically provided with the wire barrel being connected with described gas catalysis nonflame infrared radiation heater, at described gas catalysis, without firing on infrared radiation heater, be provided with thermocouple and safety shutoff valve, on described support bracket fastened lateral surface, be provided with sidepiece thermal insulation board and top thermal insulation board, described wire barrel is arranged on described gas catalysis nonflame infrared radiation heater and described sidepiece thermal insulation board, between the thermal insulation board of top, described safety shutoff valve is in charge of and is connected with described gas supply, on described gas catalysis nonflame infrared radiation heater, be also provided with explosion-proof wiring cartridge, described sidepiece thermal insulation board is vertically fixed on fixed support assembly by thermal insulation board clip.
2. gas catalysis nonflame infrared radiation heating baker according to claim 1, is characterized in that: the quantity of described gas catalysis nonflame infrared radiation heater is 1-300 and connects into plane layout on the medial surface of C font fixed support assembly.
3. gas catalysis nonflame infrared radiation heating baker according to claim 2, it is characterized in that: a described gas supply regulates transmitter to be provided with gas filter, gas pressure-reducing valve adjuster, high-pressure manometer, low pressure gauge, high-voltage switch gear, low tension switch, gas flow detects meter and gas electromagnetic valve, described gas filter is arranged on the upstream end of a gas supply adjusting transmitter, described gas pressure-reducing valve adjuster is arranged on described gas supply and regulates on transmitter, described high-pressure manometer and high-voltage switch gear are arranged on the high-pressure side that combustion gas regulates transmitter, described low pressure gauge and low tension switch are arranged on the low-pressure end that combustion gas regulates transmitter, described gas flow detects meter and gas electromagnetic valve is arranged on the output that gas supply regulates transmitter.
4. gas catalysis nonflame infrared radiation heating baker according to claim 3, is characterized in that: the wide * height of long * of described fixed support assembly is that 2000mm*2000mm*12000mm arranges.
5. gas catalysis nonflame infrared radiation heating baker according to claim 4, is characterized in that: described gas catalysis nonflame infrared radiation heater is fixed on fixed support assembly by fastening bolt.
6. gas catalysis nonflame infrared radiation heating baker according to claim 5, is characterized in that: be also provided with the PLC controller electrical control cubicles being connected with described gas catalysis nonflame infrared radiation heater.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410014312.8A CN103743221B (en) | 2014-01-13 | 2014-01-13 | Gas catalysis nonflame infrared radiation heating baker |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410014312.8A CN103743221B (en) | 2014-01-13 | 2014-01-13 | Gas catalysis nonflame infrared radiation heating baker |
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| CN103743221A true CN103743221A (en) | 2014-04-23 |
| CN103743221B CN103743221B (en) | 2018-07-06 |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104101202A (en) * | 2014-08-07 | 2014-10-15 | 广西铂焰红外线科技有限公司 | Mobile gas catalytic flameless infrared radiation drying device with door-type assembled structure |
| CN105457865A (en) * | 2016-01-08 | 2016-04-06 | 周海波 | Gas-catalytic, flameless and infrared-radiation hot air internal recycle drying unit module of passenger car |
| CN105486076A (en) * | 2016-01-19 | 2016-04-13 | 周海波 | Fuel gas catalysis non-flame infrared radiation heating fast drying room for modular coach |
| CN106091625A (en) * | 2016-07-11 | 2016-11-09 | 周海波 | Gas catalysis nonflame infrared radiation heating roller drying machine |
| CN108709387A (en) * | 2018-04-17 | 2018-10-26 | 广州伟格机械设备有限公司 | Air energy, oil, electricity, gas combustion multifunction mix efficiency hot air circulation revolving burner |
| CN109682171A (en) * | 2018-11-15 | 2019-04-26 | 苏州卡泰里环保能源有限公司 | It is a kind of for controlling the control structure of infra-red radiation luminescent screen gas flow |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104101202A (en) * | 2014-08-07 | 2014-10-15 | 广西铂焰红外线科技有限公司 | Mobile gas catalytic flameless infrared radiation drying device with door-type assembled structure |
| CN104101202B (en) * | 2014-08-07 | 2016-05-18 | 广西铂焰红外线科技有限公司 | Portable gas catalysis nonflame infra-red radiation door type package assembly drying unit |
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| CN105457865B (en) * | 2016-01-08 | 2018-07-06 | 周海波 | Cycle drying unit module in car gas catalysis nonflame infra-red radiation hot wind |
| CN105486076A (en) * | 2016-01-19 | 2016-04-13 | 周海波 | Fuel gas catalysis non-flame infrared radiation heating fast drying room for modular coach |
| CN105486076B (en) * | 2016-01-19 | 2018-07-06 | 周海波 | Modularization car gas catalysis nonflame infrared radiation heating flash baking room |
| CN106091625A (en) * | 2016-07-11 | 2016-11-09 | 周海波 | Gas catalysis nonflame infrared radiation heating roller drying machine |
| CN108709387A (en) * | 2018-04-17 | 2018-10-26 | 广州伟格机械设备有限公司 | Air energy, oil, electricity, gas combustion multifunction mix efficiency hot air circulation revolving burner |
| CN109682171A (en) * | 2018-11-15 | 2019-04-26 | 苏州卡泰里环保能源有限公司 | It is a kind of for controlling the control structure of infra-red radiation luminescent screen gas flow |
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| CN103743221B (en) | 2018-07-06 |
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