CN204039280U - A kind of fertilizer turnover throwing machine - Google Patents
A kind of fertilizer turnover throwing machine Download PDFInfo
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- CN204039280U CN204039280U CN201420410581.1U CN201420410581U CN204039280U CN 204039280 U CN204039280 U CN 204039280U CN 201420410581 U CN201420410581 U CN 201420410581U CN 204039280 U CN204039280 U CN 204039280U
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- throwing machine
- turnover throwing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
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Abstract
The utility model relates to a kind of fertilizer turnover throwing machine, comprise frame, be arranged on the underpan walking device bottom frame and be arranged on the actuation means of frame side, it is characterized in that: also comprise and turn over throwing disintegrating mechanism, described in turn over and throw disintegrating mechanism and comprise drive-motor, drive shaft, back up pad, left and right bevel pinion, left and right bevel gear wheel, left and right drive sprocket, left and right group driven sprocket and two groups, left and right combination chain and move scraper plate.The utility model turnover throwing machine has the several functions such as turning, pulverizing, mixing, there is good suitability and versatility, compared with import equipment, there is the features such as structure is simple, cheap, suitable for China, superiority of effectiveness are remarkable, there are good market outlook.This machine can reduce labour demand greatly, boosts productivity, and reduces operating cost.In addition, organic fertilizer production sitework environment is relatively more severe, and the smell is awful, larger to the healthy infringement of staff.Employing Remote manipulates, and greatly reduces probability and time that staff directly enters place, improves operating environment.
Description
Technical field
The utility model relate to a kind ofly to stir for organic fertilizer, broken, the machine that turns over polishing working, belong to manufacture of agricultural machinery technical field.
Background technology
Human and animal excreta, agricultural crop straw and other agricultural organic wastes is utilized to produce fertilizer, it is the important channel that agricultural wastes harmless treatment and resource high-efficiencyization utilize, also be the basic substance of Development of Organic Agriculture and green food, the strategic demand of the rural environment comprehensive regulation especially, new countryside construction and developing agricultural recycling economy, become generally acknowledged extremely potential sunrise industry, and cause the extensive attention of countries in the world.
The fertilizer heap of industrial production of organic fertilizer is general in long pile shape, and compost height and width determine according to place and production technique.General height at 0.6 ~ 1.5m, width about 2.5 ~ 8m.The raw material producing fertilizer employing is generally human and animal excreta, weeds, agricultural crop straw, waste material etc., and raw aqueous rate is high, grain graininess is also different.Long-time heap postpone, easily cause high temperature environment in fertile heap, be unfavorable for the carrying out of aerobic fermentation, and easily conglomeration becomes block, fermenting raw materials is insufficient, causes fertility uneven, and the excessive crop of easily burning of fertile block.Fertilizer turning operating environment difference (dust is large, the smell is awful, toxic gas distribute), during mechanized operation, operator closely carries out manipulating the person is a kind of injury.
Ground fermentation of banking up is at present conventional organic fertilizer production mode, raw material placement in heaps, and need regularly to stir fertilizer heap, broken, be convenient to material and fully ferment under aerobic condition.Stirring and the crushing operation of fertile heap are the production links that in organic fertilizer production process, the amount of labour used is large, operating cost is high, China is at present still main relies on artificial and excavator, the problems such as there is operation quality difference (mixing uniformity and comminuted difference), production efficiency is low, labour intensity is large, operating cost is high.How to realize mechanize turning, improving organic fertilizer production Mechanization Level is a Chinese organic fertilizer production difficult problem in the urgent need to address.The western developed country such as the U.S., Germany has high input in the production of agricultural wastes compost, develop fast, production technique and technical equipment comparative maturity all, and production unit is to maximization, intelligent direction development.But the disposable input cost of American-European organic fertilizer production equipment is high, import fertilizer turning device price is up to 50 ~ 4,000,000 yuan/platform, and Chinese user is difficult to bear.
How to improve Chinese organic fertilizer production Mechanization Level, realize the mechanize of turning over polishing working in organic fertilizer production process, guarantee personnel safety and without the need to artificial closely driver behavior, simultaneously also will from China's actual conditions, develop reasonable price and turn over the machine throwing broken uniform organic fertilizer turning operation, extremely urgent.
Utility model content
Technical problem to be solved in the utility model is, overcomes the shortcoming of prior art, provide that a kind of input cost is low, reasonable price, production efficiency height are effective, turn over throw broken evenly and do not stay the fertilizer turnover throwing machine at dead angle.
In order to solve above technical problem, the utility model provides a kind of fertilizer turnover throwing machine, comprise frame, be arranged on the underpan walking device bottom frame and be arranged on the actuation means of frame side, it is characterized in that: also comprise and turn over throwing disintegrating mechanism, described in turn over and throw disintegrating mechanism and comprise drive-motor, drive shaft, back up pad, left and right bevel pinion, left and right bevel gear wheel, left and right drive sprocket, left and right group driven sprocket and two groups, left and right combination chain and move scraper plate, described drive-motor is fixed on above described underpan walking device, described drive shaft and described driving pulley are connected, described driving pulley is connected by transport tape with drive-motor, described left and right bevel pinion is oppositely fixedly mounted on described drive shaft, described left bevel gear wheel engages with described left bevel pinion, described right bevel gear wheel engages with described right bevel pinion, described left bevel gear wheel and described left drive sprocket are coaxially connected, described right bevel gear wheel and described right drive sprocket are coaxially connected, described left drive sprocket and described left group of driven sprocket form left driving chain wheels, described right drive sprocket and described right group of driven sprocket form right driving chain wheels, described left group of combination chain moves scraper plate and is fixedly connected on described left driving chain wheels, described right group of combination chain moves scraper plate and is fixed on described right driving chain wheels, described left and right driving chain wheels are all fixedly installed in described back up pad, described back up pad horizontally-inclined is arranged in described frame.
The technical scheme that the utility model limits further is:
Further, described left and right group driven sprocket is made up of three driven sprockets respectively, and described left and right drive sprocket group respectively rectangular triangular symmetry is arranged in described back up pad.
Further, described left drive sprocket is fixedly installed on a sharp-angled apex position of described right-angle triangle, described three driven sprockets wherein two be fixedly installed on another sharp-angled apex position of right-angle triangle, 3rd driven sprocket is fixedly installed on the right-angled apices position of right-angle triangle, and described right driving chain wheels are identical with described left driving chain wheel group structure.
Further, three limits of the right-angle triangle of described left and right driving chain wheels formation are fixedly installed sprocket wheel baffle plate.Compost bottoms material in working width to be put together to middle part by both sides by the left and right scraper chain group of turning motion fast, rely on Double-scraper chain group job parts that material is transported to machine rear end at a high speed obliquely from bottom again, and shed to machine rear with certain speed.Putting together fast to material, in the process that throws, form strong heat radiation precipitation effect.
Further, cover plate is provided with in the planar delta that described right-angle triangle is formed.Prevent the material spilling turning over throwing.
Further, support frame as described above both sides are also provided with scraper plate baffle plate.Prevent from turning over cast material to be scattered from turnover throwing machine dual-side.
Further, described underpan walking device comprises traveling crawler and motor, oil motor, is connected with crawler belt by transmission mechanism.Motor driven liquid pressure motor, smooth running turns to sensitive, can adapt to various complicated landform.Compact construction, operate steadily, the operation speed of travel 1.5 ~ 2m/min, can adapt to various landform and operating mode.Machine is walked and is turned over polishing working by two groups of mutual independently motor and transmission system drives, and total output is 12.1kW.
Further, described actuation means adopts wireless remote controller.Manually control can realize advancing, retreating and turn to, freely can walk in the venue, without the need to track, place resource can be made full use of, without the need to the upper machine driver behavior of staff, effectively can reduce the harm that in operation, obnoxious flavour produces operator's health.
Further, described combination chain moves scraper plate and is provided with and breaks up bar.Original mechanism is arranged on carrier bar by breaing up bar, easily cause carrier bar to be wound around blocking, affect sprocket wheel normal operation, the utility model is arranged on scraper plate by breaing up bar, add the firm performance of breaing up bar, antiwind blocking sprocket wheel, the built on stilts stockpile of machine advance side can be stirred the scraper plate place of collapsing to bottom, in case stop machine device advance resistance.
Further, described frame rear end is provided with the after poppet of rear deflector door and fixing rear deflector door.
Further, frame above described transport tape is also provided with lever strainer, described lever strainer comprises elastic component, support lever and tightening pulley, described support lever has the first sway brace, by the first sway brace be folded to extend and form the second sway brace of angle structure with the first sway brace, described second sway brace top offers open holes, one end of described elastic component is connected with the governor lever in order to be fixed on by elastic component in turnover throwing machine frame, the other end and described first sway brace outer end hinged, described second sway brace outer end is provided with tightening pulley, described support lever is hinged in turnover throwing machine frame by the installation shaft through open holes, described tightening pulley is in and presses down transport tape state from outside.
The beneficial effects of the utility model are: the utility model turnover throwing machine has the several functions such as turning, pulverizing, mixing, has good suitability and versatility, fertile heap material water ratio < 65%, and have held and agglomeratingly not seep water; The maximum agglomerate diameter that can turn over throwing is 120mm; Compost height <800mm.Expection main technical details is: working width 2500mm, and maximum turning height 800mm, turns over and throw height>=1500mm, practical productivity P
1=140-160m3/h, turns over particle size diameter after throwing and is less than 20mm.Adopt electric liquid to drive, compared with import equipment, there is the features such as structure is simple, cheap, suitable for China, superiority of effectiveness are remarkable, there are good market outlook.This machine is used for fertilizer mechanization production, greatly can reduce labour demand, boost productivity, and reduces operating cost.In addition, organic fertilizer production sitework environment is relatively more severe, and the smell is awful.Employing Remote manipulates, and greatly reduces the probability that staff directly enters place, improves operating environment.
Accompanying drawing explanation
Below in conjunction with embodiment 1, the utility model is described in further detail:
Fig. 1 is the structural representation on the left of of the present utility model removing after cover plate;
Fig. 2 is the side-view of structure shown in Fig. 1;
Fig. 3 is the turnover throwing machine composition position relationship schematic diagram in structure shown in Fig. 1;
Fig. 4 is that in Fig. 1, chassis crawler belt and turnover throwing machine form position relationship schematic diagram;
Fig. 5 is that in Fig. 1, in turnover throwing machine, left and right combination chain moves blade installation structure schematic diagram;
Fig. 6 is the side-view of structure shown in Fig. 5;
Fig. 7 is the vertical view of structure shown in Fig. 5;
Fig. 8 is the front view of structure shown in Fig. 5;
Fig. 9 is drive sprocket A-A direction sectional view in Fig. 8;
Figure 10 be in Fig. 8 driven sprocket 6-1 along the sectional view in B-B direction;
Figure 11 be in Fig. 8 driven sprocket 6-2 along the sectional view in C-C direction;
Figure 12 is the anatomical connectivity schematic diagram of the driving of motor shown in Fig. 1 drive sprocket;
Figure 13 is the side-view of structure shown in Figure 12;
Figure 14 is the front view of structure shown in Figure 12;
Figure 15 is the vertical view of structure shown in Figure 12.
Embodiment
embodiment 1
A kind of fertilizer turnover throwing machine that the present embodiment provides, as shown in figures 1-15: comprise frame 12, be arranged on the crawler belt rubber chassis 1 bottom frame 13 and be arranged on the actuation means 13 of frame 12 side, also comprise and turn over throwing disintegrating mechanism, turn over throwing disintegrating mechanism and comprise drive-motor 9, drive shaft 14, back up pad 17, left and right bevel pinion 18, left and right bevel gear wheel 15, left and right drive sprocket 2, left and right group driven sprocket and two groups, left and right combination chain move scraper plate 5, combination chain moves scraper plate 5 and is provided with and breaks up bar 4, the built on stilts stockpile of machine advance side can be stirred the scraper plate place of collapsing to bottom, in case stop machine device advance resistance.Frame 12 rear end is provided with the after poppet 11 of rear deflector door and fixing rear deflector door, can also fix the effect of turnover throwing machine rear shield simultaneously.
Drive-motor 9 is fixed on above chassis 1, drive shaft 14 and driving pulley 27 are connected, driving pulley 16 is connected by transport tape with the output shaft of drive-motor 9, drive shaft 14 is connected by driving pulley 16 with drive-motor 9, left and right bevel pinion 17 is oppositely fixedly mounted on drive shaft 14, left bevel gear wheel engages with left bevel pinion, right bevel gear wheel engages with right bevel pinion, left bevel gear wheel and left drive sprocket are coaxially connected, right bevel gear wheel and right drive sprocket are coaxially connected, left drive sprocket and left group of driven sprocket form left driving chain wheels, right drive sprocket and right group of driven sprocket form right driving chain wheels, left group of combination chain moves scraper plate and is fixedly connected on left driving chain wheels, right group of combination chain moves scraper plate and is fixed on right driving chain wheels, left and right driving chain wheels are all fixedly installed in back up pad 17, back up pad 17 horizontally-inclined is arranged in frame 12.
Left and right group driven sprocket is made up of three driven sprockets 6,6-1,6-2 respectively, and left and right drive sprocket group is rectangular trilateral respectively.Left drive sprocket 2-1 is fixedly installed on a sharp-angled apex of right-angle triangle and is the tip position of back up pad 17, driven sprocket 6-1,6-2 two are fixedly installed on another sharp-angled apex of right-angle triangle and are the position, the lower left corner of back up pad 17, the right-angled apices that driven sprocket 6 is fixedly installed on right-angle triangle is mid-way bottom back up pad 17, and right driving chain wheels are identical with left driving chain wheel group structure and be symmetricly set in back up pad 12.
Three limits of the right-angle triangle that left and right driving chain wheels are formed are fixedly installed sprocket wheel baffle plate 7.Be provided with cover plate 3 in the planar delta that right-angle triangle is formed, back up pad 17 both sides are also provided with scraper plate baffle plate 8.The object herein designed prevents from turning over cast material to be scattered from turnover throwing machine centre or dual-side.
Compost bottoms material in working width to be put together to middle part by both sides by the left and right scraper chain group 5 of turning motion fast, rely on Double-scraper chain group job parts that material is transported to machine rear end at a high speed obliquely from bottom again, and shed to machine rear with certain speed.Putting together fast to material, in the process that throws, form strong heat radiation precipitation effect.
Frame 12 above transport tape 16 is also provided with lever strainer, lever strainer comprises elastic component 26, support lever and tightening pulley 20, support lever has the first sway brace 22, by the first sway brace 22 be folded to extend and form the second sway brace 21 of angle structure with the first sway brace, second sway brace 21 top offers open holes 23, one end of elastic component 26 is connected with the governor lever 25 in order to elastic component to be fixed on turnover throwing machine back up pad 17, the other end and the first sway brace 22 outer end hinged, second sway brace 21 outer end is provided with tightening pulley 20, support lever is hinged in turnover throwing machine frame 17 by the installation shaft through open holes 23, tightening pulley 20 is in and presses down transport tape state from outside.
Crawler body 1 adopts motor hydraulic pressure 10 to drive.Smooth running turns to sensitive, can adapt to various complicated landform.Compact construction, operate steadily, the operation speed of travel 1.5 ~ 2m/min, can adapt to various landform and operating mode.Machine is walked and is turned over polishing working by two groups of mutual independently motor and transmission system drives, and the power of motor driving turnover throwing machine to advance is 1.1KW, and turning over the power throwing drive-motor is 11kw, and total output is 12.1kW.
Actuation means 13 adopts portable mobile wireless telemanipulator.Manually control can realize advancing, retreating and turn to, freely can walk in the venue, without the need to track, place resource can be made full use of, without the need to the upper machine driver behavior of staff, effectively can reduce the harm that in operation, obnoxious flavour produces operator's health.
After this machine is succeeded in developing, carry out production test in Xuzhou and Jiangyan City, turn over the fertilizer throwing test and adopt the mixing raw materials such as rice husk, rapeseed meal and cow dung to carry out fermentative production, stockpile water ratio scope is 50% ~ 55%, agglomerate mean diameter 80mm in stockpile, windrow center line average is 850mm.Practical productivity P
1=140-160m
3/ h, turns over particle size diameter after throwing and is less than 20mm.Test shows, this machine operation is smooth and easy, stable performance, good reliability, and easy to operate, flexible, smooth running, place strong adaptability.Performance test results is: turning fabric width 2500mm, turning height 850mm, and can turn over the maximum agglomerate diameter 125mm of throwing, maximum throwing highly reaches 1600mm, turns over material grain diameter <20mm, processing power 140-160m after throwing
3/ h.
In addition to the implementation, the utility model can also have other embodiments.All employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop on the protection domain of the utility model requirement.
Claims (10)
1. a fertilizer turnover throwing machine, comprise frame, be arranged on underpan walking device bottom frame, it is characterized in that: also comprise and turn over throwing disintegrating mechanism, described in turn over and throw disintegrating mechanism and comprise drive-motor, drive shaft, back up pad, left and right bevel pinion, left and right bevel gear wheel, left and right drive sprocket, left and right group driven sprocket and two groups, left and right combination chain and move scraper plate, described drive-motor is fixed on above described underpan walking device, described drive shaft and described driving pulley are connected, described driving pulley is connected by transport tape with drive-motor, described left and right bevel pinion is oppositely fixedly mounted on described drive shaft, described left bevel gear wheel engages with described left bevel pinion, described right bevel gear wheel engages with described right bevel pinion, described left bevel gear wheel and described left drive sprocket are coaxially connected, described right bevel gear wheel and described right drive sprocket are coaxially connected, described left drive sprocket and described left group of driven sprocket form left driving chain wheels, described right drive sprocket and described right group of driven sprocket form right driving chain wheels, described left group of combination chain moves scraper plate and is fixedly connected on described left driving chain wheels, described right group of combination chain moves scraper plate and is fixed on described right driving chain wheels, described left and right driving chain wheels are all fixedly installed in described back up pad, described back up pad horizontally-inclined is arranged in described frame.
2. fertilizer turnover throwing machine according to claim 1, is characterized in that: described left and right group driven sprocket is made up of three driven sprockets respectively, and described left and right drive sprocket group respectively rectangular triangular symmetry is arranged in described back up pad.
3. fertilizer turnover throwing machine according to claim 2, it is characterized in that: described left drive sprocket is fixedly installed on a sharp-angled apex position of described right-angle triangle, described three driven sprockets wherein two be fixedly installed on another sharp-angled apex position of right-angle triangle, 3rd driven sprocket is fixedly installed on the right-angled apices position of right-angle triangle, and described right driving chain wheels are identical with described left driving chain wheel group structure.
4. fertilizer turnover throwing machine according to claim 3, is characterized in that: three limits of the right-angle triangle that described left and right driving chain wheels are formed are fixedly installed sprocket wheel baffle plate.
5. fertilizer turnover throwing machine according to claim 3, is characterized in that: be provided with cover plate in the planar delta that described right-angle triangle is formed, support frame as described above both sides are also provided with scraper plate baffle plate.
6. fertilizer turnover throwing machine according to claim 1, is characterized in that: described underpan walking device comprises traveling crawler and motor, oil motor, is connected with crawler belt by transmission mechanism.
7. fertilizer turnover throwing machine according to claim 1, is characterized in that: described actuation means adopts wireless remote controller.
8. fertilizer turnover throwing machine according to claim 1, is characterized in that: described combination chain moves scraper plate and is provided with one group and breaks up bar.
9. fertilizer turnover throwing machine according to claim 1, is characterized in that: described frame rear end is provided with the after poppet seam of rear deflector door and fixing rear deflector door.
10. fertilizer turnover throwing machine according to claim 1, it is characterized in that: the frame above described transport tape is also provided with lever strainer, described lever strainer comprises elastic component, support lever and tightening pulley, described support lever has the first sway brace, by the first sway brace be folded to extend and form the second sway brace of angle structure with the first sway brace, described second sway brace top offers open holes, one end of described elastic component is connected with the governor lever in order to be fixed on by elastic component in turnover throwing machine frame, the other end and described first sway brace outer end hinged, described second sway brace outer end is provided with tightening pulley, described support lever is hinged in turnover throwing machine frame by the installation shaft through open holes, described tightening pulley is in and presses down transport tape state from outside.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420410581.1U CN204039280U (en) | 2014-07-23 | 2014-07-23 | A kind of fertilizer turnover throwing machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420410581.1U CN204039280U (en) | 2014-07-23 | 2014-07-23 | A kind of fertilizer turnover throwing machine |
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| Publication Number | Publication Date |
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| CN204039280U true CN204039280U (en) | 2014-12-24 |
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ID=52239971
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| CN201420410581.1U Expired - Fee Related CN204039280U (en) | 2014-07-23 | 2014-07-23 | A kind of fertilizer turnover throwing machine |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104529129A (en) * | 2014-12-31 | 2015-04-22 | 北京沃特林克环境工程有限公司 | Sludge turning device |
| CN104698892A (en) * | 2015-03-11 | 2015-06-10 | 农业部南京农业机械化研究所 | Wireless travelling remote-control system of organic fertilizer turner and controlling and monitoring method thereof |
| CN106718970A (en) * | 2016-11-24 | 2017-05-31 | 福建上匠农牧机械设备有限公司 | Machine for turning up the soil and harrowing |
| CN108383567A (en) * | 2018-02-27 | 2018-08-10 | 农业部南京农业机械化研究所 | A kind of side throwing formula heap turning over device |
-
2014
- 2014-07-23 CN CN201420410581.1U patent/CN204039280U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104529129A (en) * | 2014-12-31 | 2015-04-22 | 北京沃特林克环境工程有限公司 | Sludge turning device |
| CN104529129B (en) * | 2014-12-31 | 2016-04-20 | 北京沃特林克环境工程有限公司 | Turn over mud device |
| CN104698892A (en) * | 2015-03-11 | 2015-06-10 | 农业部南京农业机械化研究所 | Wireless travelling remote-control system of organic fertilizer turner and controlling and monitoring method thereof |
| CN106718970A (en) * | 2016-11-24 | 2017-05-31 | 福建上匠农牧机械设备有限公司 | Machine for turning up the soil and harrowing |
| CN108383567A (en) * | 2018-02-27 | 2018-08-10 | 农业部南京农业机械化研究所 | A kind of side throwing formula heap turning over device |
| CN108383567B (en) * | 2018-02-27 | 2023-10-27 | 农业部南京农业机械化研究所 | Side-throwing type turning device |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141224 Termination date: 20200723 |
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| CF01 | Termination of patent right due to non-payment of annual fee |