CN204028677U - Chemical membrane automaton - Google Patents
Chemical membrane automaton Download PDFInfo
- Publication number
- CN204028677U CN204028677U CN201420443516.9U CN201420443516U CN204028677U CN 204028677 U CN204028677 U CN 204028677U CN 201420443516 U CN201420443516 U CN 201420443516U CN 204028677 U CN204028677 U CN 204028677U
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- CN
- China
- Prior art keywords
- plc
- chemical membrane
- material basket
- mechanical arm
- switch
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Separation Using Semi-Permeable Membranes (AREA)
Abstract
The utility model relates to a kind of chemical membrane automaton, comprise changing into each device parameter in automated system detects, the signal that transmits detecting unit carries out input of control commands PLC, signal carried out to industrial computer that computing carries out man-machine interface display simultaneously, regulates executive routine, receive the performance element that PLC control command adjusts equipment, described detecting unit is connected to the input end of PLC, performance element is connected to the output terminal of PLC, and described industry control unit is connected in PLC.The utility model achieves robotization, the intellectuality of formation system, improves work efficiency, decreases waste, has saved cost.
Description
Technical field
The utility model relates to chemical membrane field, particularly relates to a kind of chemical membrane automaton.
Background technology
Chemical membrane is a kind of process for treating surface, and chemical membrane technique is that metal product is put into the groove filling Treatment Solution, chemical membrane a period of time at a certain temperature, is corroded to prevent metal with the chemical composition coating forming one deck densification.The time of chemical membrane and temperature are the key factors affecting chemical conversion membrane property.At present all manually operated by scene to the adjustment of chemical membrane heating-up temperature and processing time parameter in chemical membrane process, automaticity is not high, staffing is large, production efficiency is low, obvious to cost waste, and in production run, some parameter of manual shift may make unstable product quality.In addition, whether general chemistry film-forming system is made mistakes by operator's observe and decide technological parameter, and does not possess autoalarm, not intelligent.
Summary of the invention
The purpose of this utility model is for the deficiencies in the prior art, and provide a kind of robotization, intelligentized chemical membrane automaton, this chemical membrane automaton improves work efficiency, reduces cost, and the constant product quality produced.
The utility model is achieved in that a kind of chemical membrane automaton, comprise material induction detector switch, position detecting switch, timer, electronic ruler, temperature sensor, attemperating unit, warning device, electric controling switch, PLC and the mechanical arm for mobile material basket, described PLC is electrically connected with touch-screen, the first input end of described PLC is electrically connected with electric controling switch, and described electric controling switch is used for control PLC controller and starts or stops; Second input end and the material of described PLC are responded to detector switch and are electrically connected, whether described material induction detector switch mentions material basket for detecting mechanical arm, and charging detection signal is passed to PLC, PLC receives charging detection signal and runs according to preset instructions, and controller mechanical arm is carried out material basket and moved or control warning device alarm; 3rd input end of described PLC is electrically connected with position detecting switch, described position detecting switch is for detecting the position of material basket, and the positional information of material basket is passed to PLC, for triggering the timer in PLC, described timer is for controlling the time of product chemical membrane in material basket; The four-input terminal of described PLC is electrically connected with electronic ruler, and described electronic ruler is used for controller mechanical arm and moves up and down, and material basket is transplanted on the position of setting; 5th input end of described PLC is electrically connected with temperature sensor, the temperature of Treatment Solution when described temperature sensor is for detecting chemical membrane, and the temperature information of the Treatment Solution detected is passed to PLC, the Treatment Solution temperature information detected and setting value compare by PLC, export control signal to the temperature of Treatment Solution during attemperating unit adjustment chemical membrane, output alarm signal is to warning device simultaneously, controls warning device alarm.
Described PLC is connected with host computer by communication connection cable.
The model of described PLC is AFPX-C60R.
Described PLC is by frequency converter and contactless contactor controller mechanical arm, and described PLC controls attemperating unit, warning device by contactless contactor.
Described warning device is hummer.
Described attemperating unit comprises heating tube, cooling blower, and described heating tube, cooling blower are connected with the output terminal of PLC through contactless contactor.
The beneficial effects of the utility model are: because this chemical membrane automaton is provided with material induction detector switch, whether described material induction detector switch mentions material basket for detecting mechanical arm, and charging detection signal is passed to PLC, PLC receives charging detection signal and runs according to preset instructions, and controller mechanical arm is carried out material basket and moved or control warning device alarm.Material induction detector switch can detect whether mechanical arm hook mentions material basket, whether steady, whether position is accurate.Determine there is basket in groove, but do not mention basket, or not steady, or out of true, warning device automatic alarm, reminds operator's procuratorial work equipment, prevents the appearance of pressure basket phenomenon, and reminds client to carry out spot check to material basket structure and equipment.As long as and when material induction detector switch detects that mechanical arm mentions material basket, PLC just controller mechanical arm is run according to the route of setting, avoids mechanical arm and makes idle work, save the energy, increase the serviceable life of mechanical arm.The four-input terminal of described PLC is electrically connected with electronic ruler, and described electronic ruler is used for controller mechanical arm and moves up and down, and material basket is transplanted on the position of setting; Lifting and traversing point increase electronic ruler, accurately can control the position that material basket is transplanted on setting.
Described PLC is electrically connected with touch-screen, and operator from line editor in man-machine interface, can realize the various of technique and dirigibility.
3rd input end of described PLC is electrically connected with position detecting switch, described position detecting switch is for detecting the position of material basket, and the positional information of material basket is passed to PLC, for triggering the timer in PLC, described timer is for controlling the time of product chemical membrane in material basket.5th input end of described PLC is electrically connected with temperature sensor, the temperature of Treatment Solution when described temperature sensor is for detecting chemical membrane, and the temperature information of the Treatment Solution detected is passed to PLC, the Treatment Solution temperature information detected and setting value compare by PLC, export control signal to the temperature of Treatment Solution during attemperating unit adjustment chemical membrane, output alarm signal is to warning device simultaneously, controls warning device alarm.Automatically controlled the temperature of Treatment Solution during time, the chemical membrane of product chemical membrane by timer, temperature control system, control more accurate, stable, make product quality more stable, alleviate the labour intensity of workman, improve work efficiency, reduce cost.
Accompanying drawing explanation
Fig. 1 is circuit block diagram of the present utility model;
Fig. 2 is PLC circuit diagram of the present utility model;
Fig. 3 is load motor of the present utility model, heating tube circuit diagram;
Fig. 4 is alarm control circuit figure of the present utility model.
Embodiment
See Fig. 1 to Fig. 4, a kind of chemical membrane automaton, comprises power supply, material induction detector switch 2, position detecting switch 3, timer 4, electronic ruler 1, temperature sensor 5, attemperating unit 10, warning device 9, electric controling switch 6, PLC 8 and the mechanical arm 11 for mobile material basket.Described mechanical arm is arranged on portal frame.Power supply powers to whole device.Described PLC 8 is electrically connected with touch-screen 7, and touch screen human-computer interface can show signal numerical value, and industry control personnel can understand in time to the equipment of chemical membrane transfer line system and yield-power.The first input end of described PLC is electrically connected with electric controling switch, and described electric controling switch is used for control PLC controller and starts or stops; Second input end and the material of described PLC are responded to detector switch SQP4 and are electrically connected, whether described material induction detector switch SQP4 mentions material basket for detecting mechanical arm, and charging detection signal is passed to PLC, PLC receives charging detection signal and runs according to preset instructions, and controller mechanical arm is carried out material basket and moved or control warning device alarm; 3rd input end of described PLC is electrically connected with position detecting switch SQP2, SQP3.Position detecting switch SQP2 is used for high-order induction material basket.Position detecting switch SQP3 is used for low level induction material basket.Described position detecting switch is for detecting the position of material basket, and the positional information of material basket is passed to PLC, position detecting switch SQP3 is for triggering the timer in PLC, and described timer is for controlling the time of product chemical membrane in material basket.The four-input terminal of described PLC is electrically connected with electronic ruler SQ1, and described electronic ruler is used for controller mechanical arm and moves up and down, and material basket is transplanted on the position of setting; 5th input end of described PLC is electrically connected with temperature sensor, the temperature of Treatment Solution when described temperature sensor is for detecting chemical membrane, and the temperature information of the Treatment Solution detected is passed to PLC, the Treatment Solution temperature information detected and setting value compare by PLC, export control signal to the temperature of Treatment Solution during attemperating unit adjustment chemical membrane, output alarm signal is to warning device simultaneously, controls warning device alarm.Described touch-screen and PLC are respectively arranged with warning device.
Described PLC is connected with host computer by communication connection cable, and workman also can not control the progress of work at processing site, carries out communicating information by communication connection cable and PLC.The model of described PLC is AFPX-C60R.
Described PLC is by frequency converter and contactless contactor controller mechanical arm, and described PLC controls attemperating unit, warning device by contactless contactor.Described warning device is hummer.Described attemperating unit comprises heating tube FH1, cooling blower M3, and described heating tube, cooling blower are connected with the output terminal of PLC through contactless contactor.
In this device, each detecting unit such as material induction detector switch, position detecting switch, timer, electronic ruler, temperature sensor etc. is arranged on and changes on corresponding position, each position of transfer line system, material loading blanking, temperature, time, position is carried out to changing into each function of automated system, and motor driving detects, and will detect that result is transferred to PLC.PLC is FPGA (Field Programmable Gate Array) sequence controller, and PLC receives signal and carries out computing according to performance element to signal, exports control command according to demand.Industry control unit is host computer, it is arranged in industry control unit together with the controller of man-machine interface PLC face, industry control unit can be modified to PLC executive routine and be adjusted effect, industry control unit man-machine interface can show signal numerical value, and industry control personnel can understand in time to the equipment and yield-power changing into transfer line system.Fill orderization controls each electrical equipment, and as material is responded to up and down, the action of mechanical arm frequency converter, water mortise scavenging period, changed into requirement, portal frame walking position etc., opertaing device carries out work according to order, keeps technological parameter normal.Compare in current formation system production procedure and run with autonomous device, each action needs manually to have carried out start and stop and carrys out performance.The present invention adopts intelligentized control, reaches the intellectuality changing into automated system, increases work efficiency, cost-saving.
The course of work of the present utility model: start PLC by SB4, when material induction detector switch detects that mechanical arm mentions material basket, PLC controller mechanical arm is run according to the route of setting, being delivered to by material basket fills in the groove of Treatment Solution, when material basket immerses in Treatment Solution, low order position detector switch SQP3 detects material basket, now flip-flop number timing, after completing during counter counts, controller mechanical arm mentions material basket, after mentioning certain altitude, after upper level position detector switch SQP2 detects material basket, the traversing feeding in rinse bath by product in material basket of mechanical arm is cleaned.
The utility model adopts the equipment of PLC to chemical membrane automated system to control, technological parameter in automatic tune effect production run, and when equipment breaks down or technological parameter is abnormal, warning can be sent in time, realize the robotization of chemical membrane automated system, intellectuality, increase work efficiency and quality, reduce the waste of cost.
Claims (6)
1. a chemical membrane automaton, it is characterized in that, comprise material induction detector switch, position detecting switch, timer, electronic ruler, temperature sensor, attemperating unit, warning device, electric controling switch, PLC and the mechanical arm for mobile material basket, described PLC is electrically connected with touch-screen, the first input end of described PLC is electrically connected with electric controling switch, and described electric controling switch is used for control PLC controller and starts or stops; Second input end and the material of described PLC are responded to detector switch and are electrically connected, whether described material induction detector switch mentions material basket for detecting mechanical arm, and charging detection signal is passed to PLC, PLC receives charging detection signal and runs according to preset instructions, and controller mechanical arm is carried out material basket and moved or control warning device alarm; 3rd input end of described PLC is electrically connected with position detecting switch, described position detecting switch is for detecting the position of material basket, and the positional information of material basket is passed to PLC, for triggering the timer in PLC, described timer is for controlling the time of product chemical membrane in material basket; The four-input terminal of described PLC is electrically connected with electronic ruler, and described electronic ruler is used for controller mechanical arm and moves up and down, and material basket is transplanted on the position of setting; 5th input end of described PLC is electrically connected with temperature sensor, the temperature of Treatment Solution when described temperature sensor is for detecting chemical membrane, and the temperature information of the Treatment Solution detected is passed to PLC, the Treatment Solution temperature information detected and setting value compare by PLC, export control signal to the temperature of Treatment Solution during attemperating unit adjustment chemical membrane, output alarm signal is to warning device simultaneously, controls warning device alarm.
2. chemical membrane automaton according to claim 1, is characterized in that: described PLC is connected with host computer by communication connection cable.
3. chemical membrane automaton according to claim 1 and 2, is characterized in that: the model of described PLC is AFPX-C60R.
4. chemical membrane automaton according to claim 1, is characterized in that: described PLC is by frequency converter and contactless contactor controller mechanical arm, and described PLC controls attemperating unit, warning device by contactless contactor.
5. the chemical membrane automaton according to claim 1 or 4, is characterized in that: described warning device is hummer.
6. the chemical membrane automaton according to claim 1 or 4, is characterized in that: described attemperating unit comprises heating tube, cooling blower, and described heating tube, cooling blower are connected with the output terminal of PLC through contactless contactor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420443516.9U CN204028677U (en) | 2014-08-07 | 2014-08-07 | Chemical membrane automaton |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420443516.9U CN204028677U (en) | 2014-08-07 | 2014-08-07 | Chemical membrane automaton |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204028677U true CN204028677U (en) | 2014-12-17 |
Family
ID=52068517
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420443516.9U Expired - Fee Related CN204028677U (en) | 2014-08-07 | 2014-08-07 | Chemical membrane automaton |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204028677U (en) |
-
2014
- 2014-08-07 CN CN201420443516.9U patent/CN204028677U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20170301 Address after: Daling Shan Zhen Ai Ling village in Guangdong province to my meal 523820 Dongguan city covered ridge Patentee after: DONGGUAN GANGGANG MAGNESIUM AND ALUMINIUM TECHNOLOGY CO.,LTD. Address before: The two South Industrial Park Economic Development Zone 638500 Guang'an city of Sichuan province Linshui County No. 48 Patentee before: SICHUAN JINDEXING MG-AL TECHNOLOGY CO.,LTD. |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141217 Termination date: 20210807 |