CN203795011U - Remote intelligent control type electroplating production line - Google Patents
Remote intelligent control type electroplating production line Download PDFInfo
- Publication number
- CN203795011U CN203795011U CN201420045635.9U CN201420045635U CN203795011U CN 203795011 U CN203795011 U CN 203795011U CN 201420045635 U CN201420045635 U CN 201420045635U CN 203795011 U CN203795011 U CN 203795011U
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- China
- Prior art keywords
- electroplating
- plating tank
- intelligent controller
- terminal handler
- intelligent control
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- Expired - Lifetime
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- 238000009713 electroplating Methods 0.000 title claims abstract description 60
- 238000004519 manufacturing process Methods 0.000 title abstract description 7
- 238000010438 heat treatment Methods 0.000 claims abstract description 11
- 239000007788 liquid Substances 0.000 claims abstract description 6
- 238000004891 communication Methods 0.000 claims abstract description 4
- 238000007747 plating Methods 0.000 claims description 47
- 210000005056 cell body Anatomy 0.000 claims description 12
- 238000001514 detection method Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 5
- 230000008569 process Effects 0.000 abstract description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical group [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- 238000012544 monitoring process Methods 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000002203 pretreatment Methods 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010835 comparative analysis Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000000844 transformation Methods 0.000 description 1
Landscapes
- Electroplating Methods And Accessories (AREA)
Abstract
The utility model discloses a remote intelligent control type electroplating production line. The remote intelligent control type electroplating production line comprises a cloud processor, a terminal processor, an intelligent controller, a distributing cabinet, an electroplating bath and a rectifier, wherein the distributing cabinet is connected with an external power supply to supply power for the whole electroplating production line; the rectifier is connected between the distributing cabinet and the electroplating bath to provide proper electroplating current and voltage for the electroplating bath; the intelligent controller is connected between the electroplating bath and the terminal processor and used for collecting electroplating voltage, current, power, running time and other related data and transmitting to the terminal processor, wherein the intelligent controller can also be used for positioning and alarming for a fault; a heating pipe and a detector are arranged in the electroplating bath, wherein the detector is used for detecting the temperature, conductivity and liquid level in the electroplating bath and feeding back the detected data to the terminal processor; the terminal processor is connected with the cloud processor through wires or by a wireless communication manner. With the adoption of the remote intelligent control type electroplating production line, a worker can conveniently monitor the electroplating process, and thus the electroplating quality is improved.
Description
Technical field
The utility model relates to electroplating assembly line, particularly a kind of long-distance intelligent control electroplating assembly line based on power line carrier, PLC.
Background technology
Electroplating assembly line is in order to complete the general designation of all electroplating devices in Industrial products electroplating technology process.Therefore the quality of plated item depends on the stability of each electroplating cell body, and the stability factor that affects each cell body has the factors such as pH value, electroplating additive, electric current, temperature and stirring, and wherein the electric current of cell body, voltage and temperature are important factor in order.
At present at electroplating industry, bath solution electric current, voltage and temperature are controlled and mostly adopted single-point to control, a plating tank is equipped with a set of Controlling System, make on electroplating assembly line, to there are a plurality of Controlling System, and separate.Owing to adopting this control mode, be that single-point is controlled, the Controlling System needing is many, cannot feed back plating bath control result and single plating tank failure condition, and the efficiency of management is low, and manufacturing cost is higher.
Therefore,, when one of them plating tank work is undesired, need personnel to go to check that whether the Controlling System of each plating tank is normal, often because human factor is difficult to accomplish timely discovery.Once and that plating tank is worked is undesired, very easily cause product to electroplate membrane thickness unevenness, reduce yield rate.Particularly, when need to adjust the electric current of plating tank and magnitude of voltage for variant production time, need to manually go to adjust, can there is error due to human factor in the accuracy of its adjustment, cause electric current excessive or too small, and product coating thickness is crossed thin or blocked up, even burns.
Utility model content
The problem that the utility model solves is to provide a kind of long-distance intelligent control electroplating assembly line, solves the problem that existing electroplating assembly line cannot be monitored plating tank working condition in real time.
For addressing the above problem, the technical solution adopted in the utility model is:
A long-distance intelligent control electroplating assembly line, comprises high in the clouds treater, terminal handler, intelligent controller, power distribution cabinet, plating tank, motor-generator set, and described power distribution cabinet connects external source, for whole electroplating assembly line provides electric power; Motor-generator set is connected between power distribution cabinet and plating tank, for plating tank provides suitable electroplating current and voltage; Described intelligent controller is connected between plating tank and terminal handler, for collect electroplating voltage, electric current, power and working time related data be transferred to terminal handler, and there is location and fault alarm function; In described plating tank, be provided with heating tube and detector, described detector is used for surveying temperature, specific conductivity and liquid level in plating tank, and detection data is fed back to terminal handler; Described terminal handler connects high in the clouds treater by wired or wireless communication.
Further, described plating tank comprise cell body, be positioned at cell body both sides positive plate, be positioned at the unplated piece that is hung on negative electrode in the middle of positive plate; Described negative electrode connects motor-generator set by intelligent controller; Described detector and heating tube are positioned at cell body, and connect intelligent controller by wire.
Further, described a plurality of plating tanks are arranged in one group, organize plating tank more and are arranged in parallel, and each group plating tank is all connected to terminal handler by same bus.
Compared with prior art, the advantage of technical solutions of the utility model is:
By intelligent controller and motor-generator set being installed at each plating tank, utilize intelligent controller to carry out electroplating parameter collection (comprising actual electroplating voltage, electric current, power and temperature of electroplating solution), and by power line carrier, PLC by the data upload gathering to terminal handler, then be uploaded to high in the clouds treater by terminal handler; Meanwhile, intelligent controller regulates electroplating parameter according to predefined parameter and monitoring in real time, thereby has guaranteed that electroplating process steadily, efficiently, effectively improves electroplating quality.
Accompanying drawing explanation
Fig. 1 is the utility model long-distance intelligent control electroplating assembly line schematic diagram.
Fig. 2 is the utility model plating tank schematic diagram.
Embodiment
Below in conjunction with accompanying drawing, embodiment of the present utility model is elaborated.
As depicted in figs. 1 and 2, a kind of long-distance intelligent control electroplating assembly line, comprise high in the clouds treater 100, terminal handler 200, intelligent controller 400, power distribution cabinet 300, plating tank 600, motor-generator set 500, the external source that described power distribution cabinet 300 connects after transformer 700 transformations, for whole electroplating assembly line provides electric power; Terminal eventually reason device 200 is connected between power distribution cabinet 300 and motor-generator set 500, for motor-generator set provides operating voltage and electric current; Motor-generator set 500 is connected in terminal and manages eventually between device 200 and plating tank 600, for plating tank provides suitable electroplating current and voltage; Described intelligent controller 400 is connected between the interior unplated piece 612 of plating tank 600 and motor-generator set 500, voltage while electroplating for collecting on unplated piece, electric current, power and working time related data and by electric force carrier transmission to terminal handler 200, and there is location and fault alarm function; In described plating tank 600, be provided with heating tube 601 and detector 602, described detector 602 is for surveying the interior temperature of plating tank 600, specific conductivity and liquid level, and detection data is fed back to terminal handler; Described terminal handler 200 connects high in the clouds treater 100 by wired or wireless communication.
Wherein, described plating tank 600 comprises cell body 610, is positioned at positive plate 611 that cell body 610 both sides are hung on anode, is positioned at the unplated piece that is hung on negative electrode 612 in the middle of positive plate 611; Described negative electrode connects motor-generator set 500 by intelligent controller 400; Described detector 602 and heating tube 601 are positioned at cell body 610, and connect intelligent controller 400 by wire.
Wherein, the interior stir shaft that can also arrange of described plating tank 600 stirs, or breather line is set, and utilization passes into gas electroplate liquid is stirred.
Wherein, described a plurality of plating tanks 600 are arranged in one group, organize plating tank 600 more and are arranged in parallel and form this electroplating assembly line, and each group plating tank 600 is all connected to terminal handler 200 by same bus.
Long-distance intelligent control electroplating assembly line described in the utility model, its principle of work is: according to the surface-area of unplated piece, set output voltage and the size of current of the rectifier of each plating tank, and set the temperature of electroplate liquid in plating tank.Voltage after setting, electric current and temperature transfer to terminal handler by wired or wireless mode, then by power line carrier, PLC, data are redistributed to intelligent controller, by intelligent controller, monitor in real time actual temperature, electric current, voltage and the power of each plating tank.When actual temperature is during higher than design temperature, intelligent controller can be controlled heating tube and reduce energy output, reduces temperature of electroplating solution; Otherwise, control heating tube and improve energy output, to improve temperature of electroplating solution.For rectifier, by intelligent monitor, obtain actual current and voltage, contrast with the value of setting, can judge the working order of rectifier.When a rectifier or heating tube break down or work when undesired, intelligent controller gathers its voltage, electric current and power, by power line carrier, PLC, be uploaded to terminal handler, by with set(ting)value comparative analysis, determine the size of electrical parameter value of departing from objectives of rectifier or heating tube, timely alarm operator, and locate position of fault, facilitate staff's maintain and replace.
In one embodiment, take electro-coppering part as example, first, standard copper part is carried out to pre-treatment, and set outward current and the voltage of rectifier; Then the standard copper part, pre-treatment being completed is hung on negative electrode and puts into plating tank; Turn on the power switch, open rectifier and intelligent controller, standard copper part is electroplated; In electroplating process, according to the real-time condition of intelligent controller monitoring (the electroplating parameter size such as the actual current that monitoring obtains, voltage, temperature, and be analyzed with set(ting)value), operate accordingly; After plating completes, powered-down, takes out standard copper part and carries out post-processed.
Long-distance intelligent control electroplating assembly line described in the utility model, by intelligent controller and motor-generator set being installed at each plating tank, utilize intelligent controller to carry out electroplating parameter collection (comprising actual electroplating voltage, electric current, power and temperature of electroplating solution), and by power line carrier, PLC by the data upload gathering to terminal handler, then be uploaded to high in the clouds treater by terminal handler; Meanwhile, intelligent controller regulates electroplating parameter according to predefined parameter, thereby has guaranteed electroplating process steadily, efficiently, and effectively fault is monitored to location, not only improves electroplating quality, and is convenient to maintenance.
Although the utility model with preferred embodiment openly as above; but it is not for limiting the utility model; any those skilled in the art are not within departing from spirit and scope of the present utility model; can make possible change and modification, the scope that therefore protection domain of the present utility model should be defined with the utility model claim is as the criterion.
Claims (2)
1. a long-distance intelligent control electroplating assembly line, is characterized in that, comprises high in the clouds treater, terminal handler, intelligent controller, power distribution cabinet, plating tank, motor-generator set, and described power distribution cabinet connects external source, for whole electroplating assembly line provides electric power; Motor-generator set is connected between power distribution cabinet and plating tank, for plating tank provides suitable electroplating current and voltage; Described intelligent controller is connected between plating tank and terminal handler, for collect electroplating voltage, electric current, power and working time related data be transferred to terminal handler, and there is location and fault alarm function; In described plating tank, be provided with heating tube and detector, described detector is used for surveying temperature, specific conductivity and liquid level in plating tank, and detection data is fed back to terminal handler; Described terminal handler connects high in the clouds treater by wired or wireless communication; Described a plurality of plating tank is arranged in one group, organizes plating tank more and is arranged in parallel, and each group plating tank is all connected to terminal handler by same bus.
2. long-distance intelligent control electroplating assembly line according to claim 1, is characterized in that, described plating tank comprises cell body, is positioned at the positive plate on cell body both sides, is positioned at the middle unplated piece that is hung on negative electrode of positive plate; Described negative electrode connects motor-generator set by intelligent controller; Described detector and heating tube are positioned at cell body, and connect intelligent controller by wire.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420045635.9U CN203795011U (en) | 2014-01-24 | 2014-01-24 | Remote intelligent control type electroplating production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420045635.9U CN203795011U (en) | 2014-01-24 | 2014-01-24 | Remote intelligent control type electroplating production line |
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| Publication Number | Publication Date |
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| CN203795011U true CN203795011U (en) | 2014-08-27 |
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| CN201420045635.9U Expired - Lifetime CN203795011U (en) | 2014-01-24 | 2014-01-24 | Remote intelligent control type electroplating production line |
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| CN (1) | CN203795011U (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106020150A (en) * | 2016-06-28 | 2016-10-12 | 国营芜湖机械厂 | Automatic recording system for surface-treatment line product process parameter |
| CN106048699A (en) * | 2016-08-21 | 2016-10-26 | 无锡鸿运电镀有限公司 | Electroplating hanging frame for installing monitor equipment |
| CN106423693A (en) * | 2016-11-29 | 2017-02-22 | 江苏创拓电热科技有限公司 | Fully-automatic film coating device for electric heating film |
| CN110886007A (en) * | 2019-12-06 | 2020-03-17 | 隆鑫通用动力股份有限公司 | Automatic out-of-tank electroplating system for cylinder body |
| CN111679628A (en) * | 2020-07-14 | 2020-09-18 | 华业金属表面处理(五莲)有限公司 | Intelligent control system |
| CN112981515A (en) * | 2021-05-06 | 2021-06-18 | 四川英创力电子科技股份有限公司 | Current regulation and control method |
| CN113774471A (en) * | 2021-09-06 | 2021-12-10 | 吉林江机特种工业有限公司 | Current and voltage parameter online calibration method based on electroplating automatic production line |
| CN114836813A (en) * | 2022-05-19 | 2022-08-02 | 武汉光目科技有限公司 | In-situ multifunctional electroplating bath device and working method |
| CN117568907A (en) * | 2023-11-10 | 2024-02-20 | 天水华洋电子科技股份有限公司 | Novel electroplating process of nickel-palladium-gold lead frame |
-
2014
- 2014-01-24 CN CN201420045635.9U patent/CN203795011U/en not_active Expired - Lifetime
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106020150A (en) * | 2016-06-28 | 2016-10-12 | 国营芜湖机械厂 | Automatic recording system for surface-treatment line product process parameter |
| CN106048699A (en) * | 2016-08-21 | 2016-10-26 | 无锡鸿运电镀有限公司 | Electroplating hanging frame for installing monitor equipment |
| CN106423693A (en) * | 2016-11-29 | 2017-02-22 | 江苏创拓电热科技有限公司 | Fully-automatic film coating device for electric heating film |
| CN110886007A (en) * | 2019-12-06 | 2020-03-17 | 隆鑫通用动力股份有限公司 | Automatic out-of-tank electroplating system for cylinder body |
| CN111679628A (en) * | 2020-07-14 | 2020-09-18 | 华业金属表面处理(五莲)有限公司 | Intelligent control system |
| CN112981515B (en) * | 2021-05-06 | 2021-09-14 | 四川英创力电子科技股份有限公司 | Current regulation and control method |
| CN112981515A (en) * | 2021-05-06 | 2021-06-18 | 四川英创力电子科技股份有限公司 | Current regulation and control method |
| CN113774471A (en) * | 2021-09-06 | 2021-12-10 | 吉林江机特种工业有限公司 | Current and voltage parameter online calibration method based on electroplating automatic production line |
| CN113774471B (en) * | 2021-09-06 | 2024-05-10 | 吉林江机特种工业有限公司 | Current and voltage parameter online calibration method based on electroplating automation production line |
| CN114836813A (en) * | 2022-05-19 | 2022-08-02 | 武汉光目科技有限公司 | In-situ multifunctional electroplating bath device and working method |
| CN114836813B (en) * | 2022-05-19 | 2024-04-19 | 武汉光目科技有限公司 | In-situ multifunctional electroplating bath device and working method |
| CN117568907A (en) * | 2023-11-10 | 2024-02-20 | 天水华洋电子科技股份有限公司 | Novel electroplating process of nickel-palladium-gold lead frame |
| CN117568907B (en) * | 2023-11-10 | 2024-05-17 | 天水华洋电子科技股份有限公司 | Electroplating process of nickel-palladium-gold lead frame |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20181213 Address after: Unit 417-421, No. 8 Gaodian Road, Xiamen District, China (Fujian) Free Trade Pilot Area, Xiamen City, Fujian Province, 361000 Patentee after: FUJIAN HUANAN ENVIRONMENTAL ASSESSMENT AND TESTING CO.,LTD. Address before: Unit C05, 4th Floor, Block A, Lianyi Building, 266-268 Heshan Road, Huli District, Xiamen City, Fujian Province, 361000 Patentee before: XIAMEN HUANAN TECHNOLOGY Co.,Ltd. |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140827 |