CN106020150A - Automatic recording system for surface-treatment line product process parameter - Google Patents
Automatic recording system for surface-treatment line product process parameter Download PDFInfo
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- CN106020150A CN106020150A CN201610487862.0A CN201610487862A CN106020150A CN 106020150 A CN106020150 A CN 106020150A CN 201610487862 A CN201610487862 A CN 201610487862A CN 106020150 A CN106020150 A CN 106020150A
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- electroplating bath
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- product process
- bath
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- 238000000034 method Methods 0.000 title claims abstract description 51
- 230000008569 process Effects 0.000 title claims abstract description 38
- 238000004381 surface treatment Methods 0.000 title claims abstract description 19
- 238000009713 electroplating Methods 0.000 claims abstract description 77
- 239000007788 liquid Substances 0.000 claims description 13
- 238000003756 stirring Methods 0.000 claims description 9
- 230000004044 response Effects 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- 238000012544 monitoring process Methods 0.000 abstract description 7
- 239000000047 product Substances 0.000 description 62
- 238000007747 plating Methods 0.000 description 13
- 238000012545 processing Methods 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 229910052793 cadmium Inorganic materials 0.000 description 6
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 description 6
- 239000007789 gas Substances 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 238000002161 passivation Methods 0.000 description 2
- 238000012552 review Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005246 galvanizing Methods 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012806 monitoring device Methods 0.000 description 1
- 230000004899 motility Effects 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Electroplating Methods And Accessories (AREA)
Abstract
The invention relates to an automatic recording system for surface-treatment line product process parameters. The automatic recording system comprises a monitoring terminal, a client, a recognition device, a monitor, an electroplating bath and an oven, wherein the monitoring terminal, the client, the recognition device and the monitor are connected with one another; the monitor is connected with a driver, and the driver is connected with a motor group and an electromagnetic valve group; a database is installed in the client and is connected with an alarm; a time relay and a temperature sensor are installed on each of the electroplating bath and the oven; and a current sensor and a voltage sensor are installed on the electroplating bath. The automatic recording system can avoid the hysteresis of recording product quality through handwriting, and improve product quality without losing the advantage of flexible operation of a manual production line. The motor group and the electromagnetic valve group under the control of the client cooperate with the recognition device to realize automatic operation of the manual production line, and the monitoring terminal realizes the technological process monitoring of the electroplating bath and the oven by means of sensors and the monitor.
Description
Technical field
The present invention relates to alloy forged piece surface processing technique technical field, a kind of surface processes raw
Produce line product process data-logging system.
Background technology
Existing surface treatment workshop product generally have wide in variety, batch less, the feature that differs of structure, mistake
The record of journey parameter uses hand-written mostly, fills up quality record again, often there is hysteresis quality after technique terminates,
Special process management and control is tight, and quality control is not in place, hinders the investigation of problem and reviews.
Traditional manual production line, under the situation without any monitoring device, human error is of common occurrence, nothing
Error protection function setting.The situation that plating makes mistakes often occurs, carries out electricity as galvanizing production is mixed in cadmium plating product
Plating；Rinsing bowl water valve opens and forgets to cut out, and current overflow；High strength steel product is mixed into common intensity product made from steel
Middle entrance strong acid corrodes, and causes oozing hydrogen；The weak points such as when quality record is filled in, subjectivity is strong, with a low credibility.
Also there is a lot of workshop to use automatic production line, but be applicable to the production model of high-volume single product more,
But at present surface treatment workshop products characteristics mostly is small lot, multi items, state differ, automatic production line
Poor for applicability, motility is low, it is impossible to realize cross-operation, and efficiency reduces on the contrary.
Summary of the invention
For the shortcoming of prior art, the present invention provides a kind of surface-treatment line product process parameter automatic
Record system.
A kind of surface-treatment line product process data-logging system, including monitor terminal, client computer,
Identify device, watch-dog, electroplating bath, baking oven.
Described monitor terminal, client computer, identification device and watch-dog are interconnected；Described client computer connects to be had
Driver, described driver connects group of motors and electromagnetic valve group；In described client computer, data base is installed,
And connection has alarm, described alarm to include alarm lamp harmony ring device.
The time relay, temperature sensor it is mounted on described electroplating bath, baking oven；On described electroplating bath also
Current sensor and voltage sensor are installed；Described current sensor, voltage sensor, the time relay,
Temperature sensor is the most all connected with monitor terminal, and is respectively connected with commutator.Current sensor, voltage sensor
Device, the time relay, temperature sensor gather the working environment information in electroplating bath and baking oven, are transferred to prison
Control terminal, it is simple to personnel are by monitor terminal monitoring station processing situation.
Described identification device is that code input, ID contactless card, rfid card, Quick Response Code, bar code move identification body
In one, identify device be arranged in electroplating bath and baking oven station, for work step identification.
Described client computer is connected with monitor terminal by server.
Described group of motors includes electroplating bath stirring motor, air exhauster.Electroplating bath stirring motor is used for mixing plating
Liquid in groove；Air exhauster is arranged in electroplating bath.Described electromagnetic valve group include electroplating bath inlet and outlet control valve,
Bath solution level control valve.
Liquid level float is installed in described electroplating bath, and connection has bath solution analyser.When liquid level is too low,
Can be added water or with tank liquor by electroplating bath inlet and outlet control valve or bath solution level control valve.Described bath solution
Analyser is connected with client computer, can in specified period in power taking coating bath tank liquor be analyzed, and by analysis tie
Fruit is transferred to client computer, by showing tank liquor quality with Data Comparison in data base, in order to report to the police.
Described data base connects has PLC, described PLC by the power supply of Control electroplating bath, PLC according to
The electroplating bath of the Data Control current station in data base or baking oven electric current, magnitude of voltage.
The invention has the beneficial effects as follows:
The present invention can avoid the hysteresis quality of hand-written product quality record, improves product quality, and it is dynamic not accidentally drop
The characteristic of the flexible operation of production line.Group of motors under client computer control, electromagnetic valve assemble conjunction and identify that device is real
Being automatically brought into operation of the most manual production line, monitor terminal realizes electroplating bath and baking by each sensor and watch-dog
The technological process monitoring of case, finds mistake in time, it is ensured that the accuracy of the course of processing and automatically identification process,
Surface-treatment line product process parameter is automatic record under identifying device detection, and result is more true and reliable,
It is easy to product quality review.
Accompanying drawing explanation
The present invention is further described with embodiment below in conjunction with the accompanying drawings.
Fig. 1 is the annexation figure of the present invention.
Detailed description of the invention
For the technological means making the present invention realize, creation characteristic, reach purpose and be easy to understand with effect,
Below in conjunction with embodiment, the present invention is expanded on further.
A kind of surface-treatment line product process data-logging system, including monitor terminal, client computer,
Identify device, watch-dog, electroplating bath, baking oven.
Described monitor terminal, client computer, identification device and watch-dog are interconnected；Described client computer connects to be had
Driver, described driver connects group of motors and electromagnetic valve group；In described client computer, data base is installed,
And connection has alarm, described alarm to include alarm lamp harmony ring device.
The time relay, temperature sensor it is mounted on described electroplating bath, baking oven；On described electroplating bath also
Current sensor and voltage sensor are installed；Described current sensor, voltage sensor, the time relay,
Temperature sensor is the most all connected with monitor terminal, and is respectively connected with commutator.Current sensor, voltage sensor
Device, the time relay, temperature sensor gather the working environment information in electroplating bath and baking oven, are transferred to prison
Control terminal, it is simple to personnel are by monitor terminal monitoring station processing situation.
Described identification device is that code or ID contactless card, rfid card, Quick Response Code, bar code move identification body etc. and carry
One in code body, identifies that device is arranged in electroplating bath and baking oven station, for work step identification.
Described client computer is connected with monitor terminal by server.
Described group of motors includes electroplating bath stirring motor, the air exhauster being arranged in electroplating bath.Electroplating bath stirs
Motor is used for mixing liquid in electroplating bath；Air exhauster is arranged in electroplating bath, gets rid of harmful gas for electroplating bath.
Described electromagnetic valve group includes electroplating bath inlet and outlet control valve, the bath solution level control valve being arranged in electroplating bath.
Liquid level float is installed in described electroplating bath, and connection has bath solution analyser.When liquid level is too low,
Can be added water in electroplating bath or with tank liquor by electroplating bath inlet and outlet control valve or bath solution level control valve.Institute
State bath solution analyser to be connected with client computer, can in specified period in power taking coating bath tank liquor be analyzed,
And analysis result is transferred to client computer, by showing tank liquor quality with Data Comparison in data base, in order to enter
Row is reported to the police.
Described data base connects has PLC, described PLC to be connected with the power supply of electroplating bath by relay, PLC according to
The electroplating bath of the Data Control current station in data base or baking oven electric current, magnitude of voltage.
Embodiment one:
A kind of surface-treatment line product process data-logging system, is shown in Fig. 1, and its workflow is as follows:
(1) when the single quantity of single product carries out surface process, as a example by single chromeplated product, first in work
In the data base of skill parameter search corresponding product information, this data base can in each client computer real-time update.
(2) in identifying device, typing product information or direct this chromeplated product respective code that gives are carried to life
Product line is on-the-spot.
(3) often carry out a step operation, utilize and identify that device carries out corresponding identification, after identification automatically based on processing
Scratching and open the processing action that surface processes, if identifying mistake, triggering alarm.Add man-hour, in driver
Under control, electroplating bath stirring motor periodically mixes liquid in electroplating bath, it is ensured that electroplating surface is uniform；Air exhauster is pacified
It is contained in electroplating bath, gets rid of harmful gas for electroplating bath.Electroplating bath inlet and outlet control valve is that electroplating bath adds water,
Bath solution level control valve is that electroplating bath is with electroplate liquid.
(4) during all information of current process collect this product process reference record, until being fully completed,
In conjunction with the product information of inventory, i.e. formed all procedure parameters synchronize, completely, record, product mistake accurately
Journey reference record is mounted in the statistical table in client computer.
Embodiment two:
A kind of surface-treatment line product process data-logging system, its workflow is as follows:
(1) the multiple quantity of single product carries out surface process, as a example by 10 same model copper facing products, and visitor
This type product information searched in data base by family machine, and this data base can update in each client computer.
(2) this type product information of typing is being identified in device or directly this type product respective code of imparting is also
Record quantity, carries to production line on-the-spot.
(3) often carry out a step operation, utilize and identify that device carries out corresponding identification, after identification, client computer according to
Electric current and voltage needed for number of parts superposition, then press fabrication plan and open corresponding plating or drying action.If
Identify mistake, trigger alarm.Adding man-hour, under the control of driver, electroplating bath stirring motor periodically mixes
Close liquid in electroplating bath, it is ensured that electroplating surface is uniform；Air exhauster is arranged in electroplating bath, and getting rid of for electroplating bath has
Evil gas.Electroplating bath inlet and outlet control valve is that electroplating bath adds water, and bath solution level control valve is that electroplating bath powers up
Plating solution.
(4) during all information of current process collect this product process reference record, until being fully completed,
In conjunction with the product information of inventory, i.e. formed all procedure parameters synchronize, completely, record accurately.
Embodiment three:
A kind of surface-treatment line product process data-logging system, its workflow is as follows:
(1) the same multiple quantity of technique multiple product carries out surface process.Same with 5 A products and 5 B products
Time silver-plated as a example by, client computer searches A, B product information in data base, by the product information of same technique with
Quantity column becomes inventory (A with B be silver-plated arrange into same inventory), if occurring, the product that technique is different is mixed into
Wherein, then identify that the information recognized is contrasted with prestored information by device, error message be transferred to client computer,
And by alarm abnormal prompt.
(2) identifying in device typing product information inventory or direct imparting inventory product respective code, carrying
On-the-spot to production line, the product information inventory of typing or the respective code of imparting inventory product are step (1)
Described in prestored information.
(3) often carrying out a step operation, utilize and identify that device carries out corresponding identification, PLC folds according to number of parts
Adding required electric current and voltage, open corresponding processing the most according to plan, if identifying mistake, triggering alarm.Add
In man-hour, under the control of driver, electroplating bath stirring motor periodically mixes liquid in electroplating bath, it is ensured that plating
Face is uniform；Air exhauster is arranged in electroplating bath, gets rid of harmful gas for electroplating bath.Electroplating bath Inlet and outlet water controls
Valve is that electroplating bath adds water, and bath solution level control valve is that electroplating bath is with electroplate liquid.
(4) during all information of current process collect this product process reference record, until being fully completed,
In conjunction with the product information of inventory, i.e. formed all procedure parameters synchronize, completely, record accurately.
Embodiment four:
A kind of surface-treatment line product process data-logging system, its workflow is as follows:
(1) the multiple quantity of different process multiple product carries out surface process, when having same processes step,
Can synchronize to carry out.As a example by 10 variety classes cadmium plating passivation products and 10 variety classes cadmium plating phosphorization products,
First client computer searches this 20 product informations, respectively by product information and the number of same technique in data base
Amount arranges into inventory, if occurring, the product that technique is different is mixed into wherein, then trigger alarm.Arrange into cadmium plating respectively
Passivation product A inventory, cadmium plating phosphorization product B inventory.A, B product can be carried out with groove when cadmium plating, follow-up work
Skill is performed separately again.
(2) identifying device a and identifying the product information of all typing inventory A, B in device b, or directly giving
Inventory A, B respective code, carries to production line on-the-spot.
(3) when carrying out same processes, identify device a, identify device b and A product groove position, B product groove position
Carry out corresponding identification.During different operation, identify device a, identify device b and A product groove position, B product groove position
Identify respectively.
(4) start in electroplating bath or baking oven, different products to be carried out the processing of corresponding technique after identifying, if
Identify mistake, trigger alarm.Adding man-hour, under the control of driver, electroplating bath stirring motor periodically mixes
Close liquid in electroplating bath, it is ensured that electroplating surface is uniform；Air exhauster is arranged in electroplating bath, and getting rid of for electroplating bath has
Evil gas.Electroplating bath inlet and outlet control valve is that electroplating bath adds water, and bath solution level control valve is that electroplating bath powers up
Plating solution.
(5) during all information of current process collect A inventory, B listing procedure reference record, until all
Complete, in conjunction with the product information of inventory, formed all procedure parameters synchronize, completely, record accurately.
The ultimate principle of the present invention, principal character and advantages of the present invention have more than been shown and described.The industry
Skilled person will appreciate that, the present invention is not restricted to the described embodiments, in above-described embodiment and description
The principle of the simply present invention described, without departing from the spirit and scope of the present invention, the present invention also can
Having various changes and modifications, these changes and improvements both fall within claimed invention.Application claims
Protection domain is defined by appending claims and equivalent thereof.
Claims (6)
1. a surface-treatment line product process data-logging system, it is characterised in that: include prison
Control terminal, client computer, identification device, watch-dog, electroplating bath, baking oven；
Described monitor terminal, client computer, identification device and watch-dog are interconnected；Described client computer connects to be had
Driver, described driver connects group of motors and electromagnetic valve group；In described client computer, data base is installed,
And connection has alarm；
The time relay, temperature sensor it is mounted on described electroplating bath, baking oven；On described electroplating bath also
Current sensor and voltage sensor are installed；Described current sensor, voltage sensor, the time relay,
Temperature sensor is the most all connected with monitor terminal, and is respectively connected with commutator.
A kind of surface-treatment line product process parameter the most according to claim 1 records system automatically
System, it is characterised in that: described identification device is code input, ID contactless card, rfid card, Quick Response Code, bar
The mobile one identified in body of code.
A kind of surface-treatment line product process parameter the most according to claim 1 records system automatically
System, it is characterised in that: described client computer is connected with monitor terminal by server.
A kind of surface-treatment line product process parameter the most according to claim 3 records system automatically
System, it is characterised in that: described group of motors includes electroplating bath stirring motor, the air exhauster being arranged in electroplating bath；
Described electromagnetic valve group includes electroplating bath inlet and outlet control valve, the bath solution level control valve being arranged in electroplating bath.
5. according to a kind of surface-treatment line automatic record of product process parameter described in claim 1 or 4
System, it is characterised in that: liquid level float is installed in described electroplating bath, and connection has bath solution analyser,
Bath solution analyser is connected with client computer.
A kind of surface-treatment line product process parameter the most according to claim 5 records system automatically
System, it is characterised in that: described data base connects PLC, the described PLC electricity by Control electroplating bath
Source.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610487862.0A CN106020150A (en) | 2016-06-28 | 2016-06-28 | Automatic recording system for surface-treatment line product process parameter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610487862.0A CN106020150A (en) | 2016-06-28 | 2016-06-28 | Automatic recording system for surface-treatment line product process parameter |
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| CN106020150A true CN106020150A (en) | 2016-10-12 |
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| CN201610487862.0A Pending CN106020150A (en) | 2016-06-28 | 2016-06-28 | Automatic recording system for surface-treatment line product process parameter |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107045326A (en) * | 2017-06-05 | 2017-08-15 | 俊杰机械(深圳)有限公司 | A kind of method and device of intelligent surface processing |
| CN111893550A (en) * | 2020-08-10 | 2020-11-06 | 扬州市景杨表面工程有限公司 | Intelligent electroplating process chain for electronic components |
| CN112359402A (en) * | 2020-10-20 | 2021-02-12 | 上海航翼高新技术发展研究院有限公司 | Automatic cyanide-free cadmium plating device system and process for aviation parts |
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| US5768137A (en) * | 1995-04-12 | 1998-06-16 | American Research Corporation Of Virginia | Laser aligned robotic machining system for use in rebuilding heavy machinery |
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| CN111893550A (en) * | 2020-08-10 | 2020-11-06 | 扬州市景杨表面工程有限公司 | Intelligent electroplating process chain for electronic components |
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Effective date of registration: 20190402 Address after: 241000 Yuan Road, Wuhu Economic and Technological Development Zone, Anhui Province Applicant after: Anhui Tianhang Mechanical and Electrical Co., Ltd. Address before: 241000 Wanli Airport, Wuhu City, Anhui Province Applicant before: State run Wuhu machinery plant |
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