CN104635519A - Electroplating trolley remote control system - Google Patents
Electroplating trolley remote control system Download PDFInfo
- Publication number
- CN104635519A CN104635519A CN201310558458.4A CN201310558458A CN104635519A CN 104635519 A CN104635519 A CN 104635519A CN 201310558458 A CN201310558458 A CN 201310558458A CN 104635519 A CN104635519 A CN 104635519A
- Authority
- CN
- China
- Prior art keywords
- electroplating
- traveling crane
- circuit
- controller
- electroplating traveling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
- G05B19/058—Safety, monitoring
-
- G—PHYSICS
- G08—SIGNALLING
- G08C—TRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
- G08C17/00—Arrangements for transmitting signals characterised by the use of a wireless electrical link
- G08C17/02—Arrangements for transmitting signals characterised by the use of a wireless electrical link using a radio link
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/10—Plc systems
- G05B2219/16—Plc to applications
- G05B2219/163—Domotique, domestic, home control, automation, smart, intelligent house
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Computer Networks & Wireless Communication (AREA)
- Automation & Control Theory (AREA)
- Electroplating Methods And Accessories (AREA)
- Selective Calling Equipment (AREA)
Abstract
The invention discloses an electroplating trolley remote control system comprising a remote controller, a position sensor used for detecting the current position information of an electroplating trolley, a controller used for controlling the operation of the electroplating trolley according to the position information and the operation mode input by a user through the remote controller and a first wireless transceiver module connected to the controller; the remote controller comprises a shell, a circuit board accommodated in the shell, a program input unit arranged on the front surface of the shell, an operation mode adjusting unit, a level control unit, an alarm indicating unit, a display screen and a signal transceiving window arranged at the front end of the shell; the circuit board is provided with a micro processor, an input circuit, an alarm circuit, a display circuit and a second wireless transceiver module. The remote controller controls the operation process of the electroplating trolley in a wireless manner, and the problems that an existing control system is complex in system wiring, the investment is high, the maintenance cost is high and the system scalability and mobility are low are solved effectively.
Description
Technical field
The present invention relates to automatic control technology field, especially relate to a kind of electroplating traveling crane telechirics.
Background technology
Electroplating industry is the important processing industry of China, how the quality of an electroplated product, except the electroplating technology of maturation that will have and the solution additive of quality better, ensures that electroplated product is in strict accordance with electroplating technology process flow operation with ensure that the electroplating time of product is then the key factor determining electroplated product quality and quality.Electroplating assembly line adopt Automated condtrol the quality of electroplated product and quality not only can be made to obtain strict guarantee, effective minimizing rejection rate, but also can enhance productivity and alleviate the labour intensity of workman, having extraordinary economic benefit and social benefit, electroplating assembly line is then the key of electroplating assembly line Automated condtrol to the automatic control of driving.
But current most of medium-sized and small enterprises are still at the many out-of-date technology and equipments of use, and a large amount of production lines is semi-mechanization and semi-automatic control, and some are even manual operations.Although some enterprises adopt touch-screen and controller to carry out Automatic Control, be wire communication.And industrial electroplating assembly line station is many, it is complicated to produce, result in existing control system wiring loaded down with trivial details, input cost is high, and maintenance cost is high, the problems such as the system expandability and travelling performance difference.
Summary of the invention
Technical matters to be solved by this invention is for above-mentioned deficiency of the prior art, a kind of safe, reliable, convenience, flexibly electroplating traveling crane telechirics are provided, utilize telepilot to carry out controlled in wireless to the course of work of electroplating traveling crane during work, while ensure that the quality of production and efficiency, greatly reduce input and maintenance cost.
For solving the problems of the technologies described above, the technical solution used in the present invention is: a kind of electroplating traveling crane telechirics, is characterized in that: comprise telepilot, for detect electroplating traveling crane current location information position transducer, for being controlled the controller of the operational process of described electroplating traveling crane according to described positional information and user by the mode of operation that telepilot inputs and connecting with controller and for carrying out the radio receiving transmitting module one of radio communication with telepilot, described electroplating traveling crane comprises travel mechanism and work-piece hoister structure, described travel mechanism is connected with for driving its work to drive described electroplating traveling crane along the movable motor of electroplating bath track do two-way linear movement being laid in mill floor, described work-piece hoister structure is connected with for driving its work to drive electroplated workpiece as the lifting motor of VTOL (vertical take off and landing) movement, being connected with the frequency converter one for controlling movable motor rotating speed between described movable motor and controller, between described lifting motor and controller, being connected with the frequency converter two for controlling lifting motor rotating speed, described telepilot comprises housing, be contained in the circuit board in described housing, be arranged at the program input unit in described housing front, operator scheme regulon, control of Electric potentials unit, warning indicating member and display screen and be arranged at the signal transmitting and receiving window of described housing forward end, described program input unit comprises multiple function button, described operator scheme regulon comprises manual gear adjusting knob and automatic catch adjusting knob, described control of Electric potentials unit comprises potentiometer knob, described warning indicating member comprises power light, manual mode pilot lamp, automatic mode pilot lamp and hummer, described circuit board is laid with microprocessor, input circuit, warning circuit, display circuit and radio receiving transmitting module two, described input circuit, warning circuit, display circuit and radio receiving transmitting module two all connects with microprocessor, described program input unit, operator scheme regulon are all connected with input circuit with control of Electric potentials unit, described warning indicating member is connected with warning circuit, described display screen is connected with display circuit, and described position transducer connects with controller.
Above-mentioned a kind of electroplating traveling crane telechirics, is characterized in that: described controller is programmable controller PLC.
Above-mentioned a kind of electroplating traveling crane telechirics, is characterized in that: described microprocessor is DSP.
Above-mentioned a kind of electroplating traveling crane telechirics, is characterized in that: the quantity of described position transducer is 3, and 3 described position transducers are arranged on three positions before, during and after described electroplating traveling crane respectively.
Above-mentioned a kind of electroplating traveling crane telechirics, is characterized in that: described radio receiving transmitting module one and radio receiving transmitting module two are WIFI wireless module.
The present invention compared with prior art has the following advantages: security of system, reliable, convenient, flexibly, telepilot is utilized to carry out controlled in wireless to the course of work of electroplating traveling crane during work, efficiently solve existing control system wiring loaded down with trivial details, input cost is high, maintenance cost is high, the problems such as the system expandability and travelling performance difference.
Below by drawings and Examples, technical scheme of the present invention is described in further detail.
Accompanying drawing explanation
Fig. 1 is schematic block circuit diagram of the present invention.
Description of reference numerals:
1-telepilot; 1-1-microprocessor; 1-2-input circuit;
1-3-warning circuit; 1-4-display circuit; 1-5-radio receiving transmitting module two;
2-position transducer; 3-controller; 4-radio receiving transmitting module one;
5-movable motor; 6-lifting motor; 7-frequency converter one;
8-frequency converter two.
Embodiment
As shown in Figure 1, the present invention includes telepilot 1, for detect electroplating traveling crane current location information position transducer 2, for being controlled the controller 3 of the operational process of described electroplating traveling crane according to described positional information and user by the mode of operation that telepilot 1 inputs and connecting with controller 3 and for carrying out the radio receiving transmitting module 1 of radio communication with telepilot 1, described electroplating traveling crane comprises travel mechanism and work-piece hoister structure, described travel mechanism is connected with for driving its work to drive described electroplating traveling crane along the movable motor 5 of electroplating bath track do two-way linear movement being laid in mill floor, described work-piece hoister structure is connected with for driving its work to drive electroplated workpiece as the lifting motor 6 of VTOL (vertical take off and landing) movement, the frequency converter 1 for controlling movable motor 5 rotating speed is connected with between described movable motor 5 and controller 3, the frequency converter 28 for controlling lifting motor 6 rotating speed is connected with between described lifting motor 6 and controller 3, described telepilot comprises housing, be contained in the circuit board in described housing, be arranged at the program input unit in described housing front, operator scheme regulon, control of Electric potentials unit, warning indicating member and display screen and be arranged at the signal transmitting and receiving window of described housing forward end, described program input unit comprises multiple function button, described operator scheme regulon comprises manual gear adjusting knob and automatic catch adjusting knob, described control of Electric potentials unit comprises potentiometer knob, described warning indicating member comprises power light, manual mode pilot lamp, automatic mode pilot lamp and hummer, described circuit board is laid with microprocessor 1-1, input circuit 1-2, warning circuit 1-3, display circuit 1-4 and radio receiving transmitting module two 1-5, described input circuit 1-2, warning circuit 1-3, display circuit 1-4 and radio receiving transmitting module two 1-5 all connect with microprocessor 1-1, described program input unit, operator scheme regulon are all connected with input circuit 1-2 with control of Electric potentials unit, described warning indicating member is connected with warning circuit 1-3, described display screen is connected with display circuit 1-4, and described position transducer 2 connects with controller 3.
In the present embodiment, described controller 3 is programmable controller PLC.
In the present embodiment, described microprocessor 1-1 is DSP.
In the present embodiment, the quantity of described position transducer 2 is 3, and 3 described position transducers 2 are arranged on three positions before, during and after described electroplating traveling crane respectively.
In the present embodiment, described radio receiving transmitting module 1 and radio receiving transmitting module two 1-5 are WIFI wireless module.
The above; it is only preferred embodiment of the present invention; not the present invention is imposed any restrictions, every above embodiment is done according to the technology of the present invention essence any simple modification, change and equivalent structure change, all still belong in the protection domain of technical solution of the present invention.
Claims (5)
1. an electroplating traveling crane telechirics, is characterized in that: comprise telepilot (1), for detect electroplating traveling crane current location information position transducer (2), for controlling the controller (3) of the operational process of described electroplating traveling crane according to described positional information and user by the mode of operation that telepilot (1) inputs and connecting with controller (3) and for carrying out the radio receiving transmitting module one (4) of radio communication with telepilot (1), described electroplating traveling crane comprises travel mechanism and work-piece hoister structure, described travel mechanism is connected with for driving its work to drive described electroplating traveling crane along the movable motor (5) of electroplating bath track do two-way linear movement being laid in mill floor, described work-piece hoister structure is connected with for driving its work to drive electroplated workpiece as the lifting motor (6) of VTOL (vertical take off and landing) movement, the frequency converter one (7) for controlling movable motor (5) rotating speed is connected with between described movable motor (5) and controller (3), the frequency converter two (8) for controlling lifting motor (6) rotating speed is connected with between described lifting motor (6) and controller (3), described telepilot comprises housing, be contained in the circuit board in described housing, be arranged at the program input unit in described housing front, operator scheme regulon, control of Electric potentials unit, warning indicating member and display screen and be arranged at the signal transmitting and receiving window of described housing forward end, described program input unit comprises multiple function button, described operator scheme regulon comprises manual gear adjusting knob and automatic catch adjusting knob, described control of Electric potentials unit comprises potentiometer knob, described warning indicating member comprises power light, manual mode pilot lamp, automatic mode pilot lamp and hummer, described circuit board is laid with microprocessor (1-1), input circuit (1-2), warning circuit (1-3), display circuit (1-4) and radio receiving transmitting module two (1-5), described input circuit (1-2), warning circuit (1-3), display circuit (1-4) and radio receiving transmitting module two (1-5) all connect with microprocessor (1-1), described program input unit, operator scheme regulon and control of Electric potentials unit are all connected with input circuit (1-2), described warning indicating member is connected with warning circuit (1-3), described display screen is connected with display circuit (1-4), and described position transducer (2) connects with controller (3).
2. according to a kind of electroplating traveling crane telechirics according to claim 1, it is characterized in that: described controller (3) is programmable controller PLC.
3. according to a kind of electroplating traveling crane telechirics described in claim 1 or 2, it is characterized in that: described microprocessor (1-1) is DSP.
4. according to a kind of electroplating traveling crane telechirics described in claim 1 or 2, it is characterized in that: the quantity of described position transducer (2) is 3, and 3 described position transducers (2) are arranged on three positions before, during and after described electroplating traveling crane respectively.
5. according to a kind of electroplating traveling crane telechirics described in claim 1 or 2, it is characterized in that: described radio receiving transmitting module one (4) and radio receiving transmitting module two (1-5) are WIFI wireless module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310558458.4A CN104635519A (en) | 2013-11-10 | 2013-11-10 | Electroplating trolley remote control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310558458.4A CN104635519A (en) | 2013-11-10 | 2013-11-10 | Electroplating trolley remote control system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104635519A true CN104635519A (en) | 2015-05-20 |
Family
ID=53214399
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310558458.4A Pending CN104635519A (en) | 2013-11-10 | 2013-11-10 | Electroplating trolley remote control system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104635519A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105137906A (en) * | 2015-08-12 | 2015-12-09 | 上海绿地建设(集团)有限公司 | Electric drive device for movable platform wagon |
| CN109887365A (en) * | 2018-12-20 | 2019-06-14 | 上海理工大学 | A kind of simulation system of electroplating assembly line process flow |
-
2013
- 2013-11-10 CN CN201310558458.4A patent/CN104635519A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105137906A (en) * | 2015-08-12 | 2015-12-09 | 上海绿地建设(集团)有限公司 | Electric drive device for movable platform wagon |
| CN109887365A (en) * | 2018-12-20 | 2019-06-14 | 上海理工大学 | A kind of simulation system of electroplating assembly line process flow |
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| C06 | Publication | ||
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20150520 |