CN204018245U - A kind of taper roller blemish scanning system - Google Patents
A kind of taper roller blemish scanning system Download PDFInfo
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- CN204018245U CN204018245U CN201420386517.4U CN201420386517U CN204018245U CN 204018245 U CN204018245 U CN 204018245U CN 201420386517 U CN201420386517 U CN 201420386517U CN 204018245 U CN204018245 U CN 204018245U
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Abstract
A kind of taper roller blemish scanning system disclosed in the utility model, this system comprises workpiece sequencing device, conical surface scanning means and end face scanning means; Taper roller arranges by workpiece sequencing device according to certain rules; End face scanning means comprises large end face image scanning mechanism and small end face image scanning mechanism, and for releasing the first sorting mechanism of end face defective work; Conical surface scanning means comprises parallel double rotating shaft mechanism, conical surface image scanning mechanism and the second sorting mechanism, the synchronous rotating in same direction of parallel double rotating shaft mechanism drives taper roller to rotate backward, conical surface image scanning mechanism gathers taper roller conical surface image, second sorting mechanism releases conical surface defective work, and conical surface certified products enter certified products collecting box.This detection system adopts photoelectricity Poul Dorset Sheep, examination criteria high unity, and testing process is without secondary injury, and Detection job is high, and detection speed is fast, realizes " machine substitution " Aulomatizeted Detect.
Description
Technical field
The utility model relates to taper roller scanning field, is specifically related to a kind of taper roller blemish scanning system.
Background technology
Bearing is the Key basic parts in precision optical machinery, instrument and equipment, and be the important foundation of the field Hi-Tech equipments such as development precision machine tool, precision instrument, national defence, the overall performance of its precision to equipment has significant impact.Precise roller is the key component of bearing, vital impact is had on the performance of bearing working and life-span, be the important foundation of the field Hi-Tech equipments such as development precision machine tool, energy machinery (wind-driven generator), precision instrument and national defence, its precision and uniformity play an important role to functional part performance.
The important foundation universal component industry that bearing industry matches as the high-end precision assembly manufacturing industry of China, State-level gives abundant affirmation and pays close attention to, clear and definite design of primary study being developed Key basic parts needed for Grand Equipments and universal component in " national medium-term and long-term scientific and technical development program outline ".Clearly propose the autonomous rate improving key area Grand Equipments self-contained bearing in bearing industry " 12 " planning, improve the reliability of parts of bearings and the research and development of precision stability.
The Eleventh Five-Year Plan period, bearing industry obtains development quickly, whole professional income average annual growth rate 18.20%, the bearing average annual growth rate 20.11% of producing, and whole bearing industry reaches 1,200 hundred million yuan business business gross income in 10 years.Drive bearing industry to the great demand amount of various material rolling element part; Only bearing roller market demand in 2008 reaches nearly 4,000,000,000 yuan, and visible roller part is huge in the market potential of bearing.Although bearing industry development rapidly, rolling element part demand is huge, but we and international most advanced level have larger gap in the core technology of accurate rolling element batch machining, having in the huge enterprise more than 300,000 employees, patent of invention only has 100 multinomial, and has quite a few not to be also the patent of core realm; In the 40 multinomial international standards in rolling bearing field, China's bearing industry presides over the standard of working out or participating and draw not to be had substantially.The high-grade base parts and components such as EMU bearing, wind power generating set bearing are whole or most relies on import, and developed country even to China's embargo, seriously constrains the lifting of China's Hi-Tech equipment integral level.Given this in the urgent need to carrying out the research of bearing rolling element part Ultra-precision Turning key technology.
Generally use human contact's formula detection mode now, the company of 500,000,000 rollers is produced per year for one, complete product entirely to examine, assuming that one day 24 hours three-shift systems uninterruptedly detect, work 360 days (720 per hour everyone) in 1 year, need arrange to detect workman 241 people, huge recruitment, cause enterprise all to select sampling observation, the shortcoming caused has: the high uniformity that 1) cannot ensure roller; 2) defect rate cannot be avoided; 3) damaging again in testing process cannot be avoided; 4) high-end field of bearings cannot be entered.
Summary of the invention
The purpose of this utility model is to provide a kind of taper roller blemish scanning system, substitutes artificial sampling observation, improves taper roller scan efficiency and scanning qualification rate.
For achieving the above object, a kind of taper roller blemish scanning system disclosed in the utility model, for two end faces and the conical surface of the whole taper roller of complete scan, this system comprises workpiece sequencing device (1), end face scanning means (2) and conical surface scanning means (3), workpiece sequencing device (1) comprises speed-adjustable material all in one piece mechanism (101) and two rotary shaft material all in one piece mechanism (102), taper roller falls into two rotary shaft material all in one piece mechanism (102) one by one via speed-adjustable material all in one piece mechanism (101), and taper roller arranges by two rotary shaft material all in one piece mechanism (102) according to certain rules, end face scanning means (2) comprises rotary buffer gear (201), transmission mechanism (202), large end face image scanning mechanism (203), small end face image scanning mechanism (204) and the first sorting mechanism (205), taper roller is sent in the loading hole of synchronous transfer mechanism (202) by rotary buffer gear (201), large end face image scanning mechanism (203) and small end face image surface sweeping mechanism (204) gather taper roller end view drawing picture, first sorting mechanism (205) releases end face defective work, end face certified products enter conical surface scanning means (3) along conveying mechanism (202), conical surface scanning means (3) comprises speed-adjustable material all in one piece mechanism (301), rotary buffer gear (302), parallel double rotating shaft mechanism (306), conical surface image scanning mechanism (304) and the second sorting mechanism (305), rotary buffer gear (302) receives end face certified products and enters conical surface scanning, the synchronous rotating in same direction of parallel double rotating shaft mechanism (306) drives taper roller to rotate backward, conical surface image scanning mechanism (304) gathers taper roller conical surface image, second sorting mechanism (305) releases conical surface defective work, conical surface certified products enter certified products collecting box (4).Two parallel rotary axes in two rotary shaft material all in one piece mechanism (102) become certain inclination angle with horizontal plane, make roller along axle natural downslide.Workpiece sequencing device (1) also comprises the rotary upset blade (103) of auxiliary two rotary shaft material all in one piece mechanisms (102) upset roller.Rotary buffer gear (201,302) is provided with photoelectrical position sensor, when the position, hole on it only have one vacant time, namely send signal the electromagnetic valve of speed-adjustable material all in one piece mechanism (101,301) is closed, roller stop whereabouts.End face scanning means (2) adopts a strip transmission line, single workpiece sensing; Or a strip transmission line, three workpiece (1 × 3) are detected simultaneously; Or three strip transmission lines, 9 workpiece (3 × 3) are detected simultaneously.Taper roller in conical surface scanning means (3) falls behind under rotary buffer gear (302), is pushed into conical surface scan bits by ejection cylinder (303).Conical surface image scanning mechanism (304) adopts line scan image sensor.First sorting mechanism (205) and the second sorting mechanism (305) adopt ejection cylinder.Certified products in conical surface scanning means (3) promote follow-up roller by ejection cylinder (303), enter certified products collecting box (4).
A kind of taper roller blemish scanning system disclosed in the utility model, adopt photoelectricity Poul Dorset Sheep, examination criteria high unity, testing process is without secondary injury, and Detection job is high, and detection speed is fast, realizes " machine substitution " Aulomatizeted Detect.
Accompanying drawing explanation
Fig. 1 is general structure schematic diagram of the present utility model.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is elaborated.
Shown in Fig. 1, a kind of taper roller blemish of the utility model scanning system, be two end faces and the conical surface of the whole taper roller of complete scan, this system comprises workpiece sequencing device (1), end face scanning means (2) and conical surface scanning means (3), workpiece sequencing device (1) comprises speed-adjustable material all in one piece mechanism (101) and two rotary shaft material all in one piece mechanism (102), taper roller falls into two rotary shaft material all in one piece mechanism (102) one by one via speed-adjustable material all in one piece mechanism (101), and taper roller arranges by two rotary shaft material all in one piece mechanism (102) according to certain rules, end face scanning means (2) comprises rotary buffer gear (201), transmission mechanism (202), large end face image scanning mechanism (203), small end face image scanning mechanism (204) and the first sorting mechanism (205), taper roller is sent in the loading hole of synchronous transfer mechanism (202) by rotary buffer gear (201), large end face image scanning mechanism (203) and small end face image surface sweeping mechanism (204) gather taper roller end view drawing picture, first sorting mechanism (205) releases end face defective work, end face certified products enter conical surface scanning means (3) along conveying mechanism (202), conical surface scanning means (3) comprises speed-adjustable material all in one piece mechanism (301), rotary buffer gear (302), parallel double rotating shaft mechanism (306), conical surface image scanning mechanism (304) and the second sorting mechanism (305), rotary buffer gear (302) receives end face certified products and enters conical surface scanning, the synchronous rotating in same direction of parallel double rotating shaft mechanism (306) drives taper roller to rotate backward, conical surface image scanning mechanism (304) gathers taper roller conical surface image, second sorting mechanism (305) releases conical surface defective work, conical surface certified products enter certified products collecting box (4).Two parallel rotary axes in two rotary shaft material all in one piece mechanism (102) become certain inclination angle with horizontal plane, make roller along axle natural downslide.Workpiece sequencing device (1) also comprises the rotary upset blade (103) of auxiliary two rotary shaft material all in one piece mechanisms (102) upset roller.Rotary buffer gear (201,302) is provided with photoelectrical position sensor, when the position, hole on it only have one vacant time, namely send signal the electromagnetic valve of speed-adjustable material all in one piece mechanism (101,301) is closed, roller stop whereabouts.End face scanning means (2) adopts a strip transmission line, single workpiece sensing; Or a strip transmission line, three workpiece (1 × 3) are detected simultaneously; Or three strip transmission lines, 9 workpiece (3 × 3) are detected simultaneously.Taper roller in conical surface scanning means (3) falls behind under rotary buffer gear (302), is pushed into conical surface scan bits by ejection cylinder (303).Conical surface image scanning mechanism (304) adopts line scan image sensor.First sorting mechanism (205) and the second sorting mechanism (305) adopt ejection cylinder.Certified products in conical surface scanning means (3) promote follow-up roller by ejection cylinder (303), enter certified products collecting box (4).
Claims (9)
1. a taper roller blemish scanning system, is two end faces and the conical surface of the whole taper roller of complete scan, it is characterized in that: comprise workpiece sequencing device (1), end face scanning means (2) and conical surface scanning means (3), workpiece sequencing device (1) comprises speed-adjustable material all in one piece mechanism (101) and two rotary shaft material all in one piece mechanism (102), taper roller falls into two rotary shaft material all in one piece mechanism (102) one by one via speed-adjustable material all in one piece mechanism (101), and taper roller arranges by two rotary shaft material all in one piece mechanism (102) according to certain rules, end face scanning means (2) comprises rotary buffer gear (201), transmission mechanism (202), large end face image scanning mechanism (203), small end face image scanning mechanism (204) and the first sorting mechanism (205), taper roller is sent in the loading hole of synchronous transfer mechanism (202) by rotary buffer gear (201), large end face image scanning mechanism (203) and small end face image surface sweeping mechanism (204) gather taper roller end view drawing picture, first sorting mechanism (205) releases end face defective work, end face certified products enter conical surface scanning means (3) along conveying mechanism (202), conical surface scanning means (3) comprises speed-adjustable material all in one piece mechanism (301), rotary buffer gear (302), parallel double rotating shaft mechanism (306), conical surface image scanning mechanism (304) and the second sorting mechanism (305), rotary buffer gear (302) receives end face certified products and enters conical surface scanning, the synchronous rotating in same direction of parallel double rotating shaft mechanism (306) drives taper roller to rotate backward, conical surface image scanning mechanism (304) gathers taper roller conical surface image, second sorting mechanism (305) releases conical surface defective work, conical surface certified products enter certified products collecting box (4).
2. a kind of taper roller blemish scanning system according to claim 1, is characterized in that: two parallel rotary axes in two rotary shaft material all in one piece mechanism (102) become certain inclination angle with horizontal plane, make roller along axle natural downslide.
3. a kind of taper roller blemish scanning system according to claim 1, is characterized in that: workpiece sequencing device (1) also comprises the rotary upset blade (103) of auxiliary two rotary shaft material all in one piece mechanisms (102) upset roller.
4. a kind of taper roller blemish scanning system according to claim 1, it is characterized in that: rotary buffer gear (201,302) is provided with photoelectrical position sensor, when the position, hole on it only have one vacant time, namely sending signal makes the electromagnetic valve of speed-adjustable material all in one piece mechanism (101,301) close, and roller stops falling.
5. a kind of taper roller blemish scanning system according to claim 1, is characterized in that: end face scanning means (2) adopts a strip transmission line, single workpiece sensing; Or a strip transmission line, three workpiece (1 × 3) are detected simultaneously; Or three strip transmission lines, 9 workpiece (3 × 3) are detected simultaneously.
6. a kind of taper roller blemish scanning system according to claim 1, is characterized in that: the taper roller in conical surface scanning means (3) falls behind under rotary buffer gear (302), is pushed into conical surface scan bits by ejection cylinder (303).
7. a kind of taper roller blemish scanning system according to claim 1, is characterized in that: conical surface image scanning mechanism (304) adopts line scan image sensor.
8. a kind of taper roller blemish scanning system according to claim 1, is characterized in that: the first sorting mechanism (205) and the second sorting mechanism (305) adopt ejection cylinder.
9. a kind of taper roller blemish scanning system according to claim 1, is characterized in that: the certified products in conical surface scanning means (3) promote follow-up roller by ejection cylinder (303), enters certified products collecting box (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420386517.4U CN204018245U (en) | 2014-07-14 | 2014-07-14 | A kind of taper roller blemish scanning system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420386517.4U CN204018245U (en) | 2014-07-14 | 2014-07-14 | A kind of taper roller blemish scanning system |
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| CN204018245U true CN204018245U (en) | 2014-12-17 |
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| CN201420386517.4U Expired - Fee Related CN204018245U (en) | 2014-07-14 | 2014-07-14 | A kind of taper roller blemish scanning system |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105598041A (en) * | 2016-03-23 | 2016-05-25 | 北京大恒图像视觉有限公司 | Universal type automatic bobbin arrangement machine and corresponding bobbin arrangement method thereof |
| CN105772409A (en) * | 2016-05-17 | 2016-07-20 | 上海畅潇实业有限公司 | 52-grade biological reagent centrifuge tube automatic bar code-reading sorting equipment |
| CN106404801A (en) * | 2016-11-10 | 2017-02-15 | 哈尔滨理工大学 | Bearing cylindrical roller whole-surface detection mechanism |
| CN106950224A (en) * | 2017-03-15 | 2017-07-14 | 芜湖市诚信锌合金有限公司 | The continuous production surface defect detection apparatus of steel ball |
| CN110548689A (en) * | 2019-08-09 | 2019-12-10 | 浙江亿龙检测技术有限公司 | Conveying device for detecting surface defects of bearing roller |
| CN113546854A (en) * | 2021-07-08 | 2021-10-26 | 北京中实国金国际实验室能力验证研究有限公司 | Mechanical sample surface quality detection and sorting and recording system |
-
2014
- 2014-07-14 CN CN201420386517.4U patent/CN204018245U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105598041A (en) * | 2016-03-23 | 2016-05-25 | 北京大恒图像视觉有限公司 | Universal type automatic bobbin arrangement machine and corresponding bobbin arrangement method thereof |
| CN105598041B (en) * | 2016-03-23 | 2017-10-13 | 北京大恒图像视觉有限公司 | A kind of universal automatic tube sorting and packing machine and corresponding reason pipe method |
| CN105772409A (en) * | 2016-05-17 | 2016-07-20 | 上海畅潇实业有限公司 | 52-grade biological reagent centrifuge tube automatic bar code-reading sorting equipment |
| CN106404801A (en) * | 2016-11-10 | 2017-02-15 | 哈尔滨理工大学 | Bearing cylindrical roller whole-surface detection mechanism |
| CN106950224A (en) * | 2017-03-15 | 2017-07-14 | 芜湖市诚信锌合金有限公司 | The continuous production surface defect detection apparatus of steel ball |
| CN110548689A (en) * | 2019-08-09 | 2019-12-10 | 浙江亿龙检测技术有限公司 | Conveying device for detecting surface defects of bearing roller |
| CN113546854A (en) * | 2021-07-08 | 2021-10-26 | 北京中实国金国际实验室能力验证研究有限公司 | Mechanical sample surface quality detection and sorting and recording system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141217 Termination date: 20210714 |