CN204018246U - A kind of taper roller blemish scanning means - Google Patents
A kind of taper roller blemish scanning means Download PDFInfo
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- CN204018246U CN204018246U CN201420402418.0U CN201420402418U CN204018246U CN 204018246 U CN204018246 U CN 204018246U CN 201420402418 U CN201420402418 U CN 201420402418U CN 204018246 U CN204018246 U CN 204018246U
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- taper roller
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- conical surface
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Abstract
The utility model relates to a kind of taper roller blemish scanning means, and this device comprises workpiece sequencing device, conical surface scanning means and end face scanning means; Workpiece sequencing device is delivered to close-packed arrays according to certain rules by taper roller; Conical surface scanning means comprises parallel double rotating shaft mechanism and conical surface image scanning mechanism, and the synchronous rotating in same direction of parallel double rotating shaft drives taper roller to rotate backward, and conical surface image scanning mechanism gathers taper roller conical surface image information.End face scanning means comprises small end face image scanning mechanism and large end face image scanning mechanism, and for delivery of the traveling bed of taper roller.In notch end, be provided with material toggling mechanism, material toggling mechanism dials out to defective work collecting box by defective work, and certified products enter certified products collecting box with longitudinal translating device associated.This checkout gear adopts the contactless detection of photoelectricity, and testing process, without secondary injury, detects quality high, and detection speed is fast, realizes " machine substitution " automation and detects.
Description
Technical field
The utility model relates to taper roller scanning field, is specifically related to a kind of taper roller blemish scanning means.
Background technology
Bearing is the Key basic parts in precision optical machinery, instrument and equipment, is the important foundation of the field Hi-Tech equipments such as development precision machine tool, precision instrument, national defence, and its precision has significant impact to the overall performance of equipment.Precise roller is the key component of bearing, the performance of bearing working and life-span are had to vital impact, be the important foundation of the field Hi-Tech equipments such as development precision machine tool, energy machinery (wind-driven generator), precision instrument and national defence, its precision and uniformity play an important role to functional part performance.
The important foundation universal component industry that bearing industry matches as the high-end precision assembly manufacturing industry of China, on State-level, given abundant affirmation and paid close attention to, the clear and definite design of primary study being developed to the required Key basic parts of Grand Equipments and universal component in the medium-term and long-term scientific and technical development program outline > > of < < country.In bearing industry " 12 " planning, clearly propose to improve the autonomous rate of key area Grand Equipments self-contained bearing, improve the reliability of parts of bearings and the research and development of precision stability.
The Eleventh Five-Year Plan period, bearing industry has obtained very fast development, whole professional income average annual growth rate 18.20%, and the bearing average annual growth rate 20.11% of producing, whole bearing industry reaches 1,200 hundred million yuan in 10 annual turnover gross incomes.Driven the great demand amount of bearing industry to various material rolling element parts; Only bearing in 2008 reaches nearly 4,000,000,000 yuan by roller market demand, and visible roller part is huge in the market potential of bearing.Although bearing industry development rapidly, rolling element part demand is huge, but there is larger gap in we and international most advanced level aspect the core technology of accurate rolling element batch machining, having in 300,000 employees' huge enterprise, it is 100 multinomial that patent of invention only has, and to have quite a few be not also the patent of core realm; In the 40 multinomial international standards in rolling bearing field, China's bearing industry is presided over the standard of working out or participating and draw not to be had substantially.Whole or the most dependence imports of the high-grade base parts and components such as EMU bearing, wind power generating set bearing, developed country even, to China's embargo, has seriously restricted the lifting of China's Hi-Tech equipment integral level.Given this in the urgent need to carrying out the research of rolling element part ultraprecise processing key technology for bearing.
What generally use now is artificial contact measurement mode, take a company that produces 500000000 rollers per year is example, completing product examines entirely, suppose that one day 24 hours three-shift systems uninterruptedly detect, work 360 days (720 per hour everyone) in 1 year, needs to arrange to detect workman 241 people, huge recruitment, cause enterprise all to select sampling observation, the shortcoming causing has: the high uniformity that 1) cannot guarantee roller; 2) cannot avoid defect rate; 3) cannot avoid damaging again in testing process; 4) cannot enter high-end field of bearings.
Summary of the invention
The purpose of this utility model is to provide a kind of taper roller blemish scanning means, substitutes artificial sampling observation, improves taper roller scan efficiency and scanning qualification rate.
For achieving the above object, the disclosed a kind of taper roller blemish scanning means of the utility model, for complete two end faces and the conical surface defect information of obtaining whole taper roller, this device comprises workpiece sequencing device (1), conical surface scanning means (2) and end face scanning means (3); Workpiece sequencing device (1) comprises speed-adjustable material all in one piece mechanism (101), conveying mechanism (102) and material toggling mechanism (104), speed-adjustable material all in one piece mechanism (101) falls into conveying mechanism (102) according to certain rules by taper roller, and material toggling mechanism (104) is allocated to close-packed arrays by taper roller; Conical surface scanning means (2) comprises parallel double rotating shaft mechanism (202) and conical surface image scanning mechanism (201), the synchronous rotating in same direction of parallel double rotating shaft drives taper roller to rotate backward, and conical surface image scanning mechanism (201) gathers taper roller conical surface image information.End face scanning means (3) comprises traveling bed (301), small end face image scanning mechanism (303) and large end face image scanning mechanism (304), traveling bed (301) is provided with groove, taper roller is placed on groove, gathers taper roller small end image information and large end image information successively via small end face image scanning mechanism (303) and large end face image scanning mechanism (304).In notch end, be provided with material toggling mechanism (5), material toggling mechanism (5) dials out to defective work collecting box (4) by defective work, and certified products enter certified products collecting box (6) with traveling bed (301).Speed-adjustable material all in one piece mechanism (101) and material toggling mechanism (5) are provided with counter, and record needs quantity and the defective work quantity of the taper roller of scanning.Conveying mechanism (102) both sides are provided with baffle plate (103), and between two baffle plates, distance is adjustable.Material toggling mechanism (104) up and down distance is adjustable.Conical surface image scanning mechanism adopts line scan image sensor.The heteropleural of small end face image scanning mechanism (303) and large end face image scanning mechanism (304) is provided with baffle plate (302), for taper roller being guided to image scanning one side.
The disclosed a kind of taper roller blemish scanning means of the utility model, adopt the contactless detection of photoelectricity, testing process is without secondary injury, examination criteria can require according to roller grade adjustable, ad eundem roller examination criteria high unity, detection quality is high, and detection speed is fast, realizes " machine substitution " automation and detects.
Accompanying drawing explanation
Fig. 1 is general structure schematic diagram of the present utility model.
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The specific embodiment
Below in conjunction with accompanying drawing, the utility model is elaborated.
Shown in Fig. 1, the disclosed a kind of taper roller blemish scanning means of the utility model, for complete two end faces and the conical surface defect information of obtaining whole taper roller, this device comprises workpiece sequencing device (1), conical surface scanning means (2) and end face scanning means (3); Workpiece sequencing device (1) comprises speed-adjustable material all in one piece mechanism (101), conveying mechanism (102) and material toggling mechanism (104), speed-adjustable material all in one piece mechanism (101) falls into conveying mechanism (102) according to certain rules by taper roller, and material toggling mechanism (104) is allocated to close-packed arrays by taper roller; Conical surface scanning means (2) comprises parallel double rotating shaft mechanism (202) and conical surface image scanning mechanism (201), the synchronous rotating in same direction of parallel double rotating shaft drives taper roller to rotate backward, and conical surface image scanning mechanism (201) gathers taper roller conical surface image information.End face scanning means (3) comprises traveling bed (301), small end face image scanning mechanism (303) and large end face image scanning mechanism (304), traveling bed (301) is provided with groove, taper roller is placed on groove, gathers taper roller small end image information and large end image information successively via small end face image scanning mechanism (303) and large end face image scanning mechanism (304).In notch end, be provided with material toggling mechanism (5), material toggling mechanism (5) dials out to defective work collecting box (4) by defective work, and certified products enter certified products collecting box (6) with traveling bed (301).Speed-adjustable material all in one piece mechanism (101) and material toggling mechanism (5) are provided with counter, and record needs quantity and the defective work quantity of the taper roller of scanning.Conveying mechanism (102) both sides are provided with baffle plate (103), and between two baffle plates, distance is adjustable.Material toggling mechanism (104) up and down distance is adjustable.Conical surface image scanning mechanism adopts line scan image sensor.The heteropleural of small end face image scanning mechanism (303) and large end face image scanning mechanism (304) is provided with baffle plate (302), for taper roller being guided to image scanning one side.
In taper roller testing process, a kind of taper roller surface defect detection apparatus of the utility model, adopt the contactless detection of photoelectricity, testing process is without secondary injury, examination criteria can require according to roller grade adjustable, and ad eundem roller examination criteria high unity detects quality high, detection speed is fast, realizes " machine substitution " automation and detects.
Claims (6)
1. a taper roller blemish scanning means, for complete two end faces and the conical surface defect information of obtaining whole taper roller, is characterized in that: comprise workpiece sequencing device (1), conical surface scanning means (2) and end face scanning means (3); Workpiece sequencing device (1) comprises speed-adjustable material all in one piece mechanism (101), conveying mechanism (102) and material toggling mechanism (104), speed-adjustable material all in one piece mechanism (101) falls into conveying mechanism (102) according to certain rules by taper roller, and material toggling mechanism (104) is allocated to close-packed arrays by taper roller; Conical surface scanning means (2) comprises parallel double rotating shaft mechanism (202) and conical surface image scanning mechanism (201), the synchronous rotating in same direction of parallel double rotating shaft drives taper roller to rotate backward, and conical surface image scanning mechanism (201) gathers taper roller conical surface image information; End face scanning means (3) comprises traveling bed (301), small end face image scanning mechanism (303) and large end face image scanning mechanism (304), traveling bed (301) is provided with groove, taper roller is placed on groove, gathers taper roller small end image information and large end image information successively via small end face image scanning mechanism (303) and large end face image scanning mechanism (304); In notch end, be provided with material toggling mechanism (5), material toggling mechanism (5) dials out to defective work collecting box (4) by defective work, and certified products enter certified products collecting box (6) with traveling bed (301).
2. a kind of taper roller blemish scanning means according to claim 1, is characterized in that: speed-adjustable material all in one piece mechanism (101) and material toggling mechanism (5) are provided with counter, and record needs quantity and the defective work quantity of the taper roller of scanning.
3. a kind of taper roller blemish scanning means according to claim 1, is characterized in that: conveying mechanism (102) both sides are provided with baffle plate (103), and between two baffle plates, distance is adjustable.
4. a kind of taper roller blemish scanning means according to claim 1, is characterized in that: material toggling mechanism (104) up and down distance is adjustable.
5. a kind of taper roller blemish scanning means according to claim 1, is characterized in that: conical surface image scanning mechanism adopts line scan image sensor.
6. a kind of taper roller blemish scanning means according to claim 1, it is characterized in that: the heteropleural of small end face image scanning mechanism (303) and large end face image scanning mechanism (304) is provided with baffle plate (302), for taper roller being guided to image scanning one side.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420402418.0U CN204018246U (en) | 2014-07-21 | 2014-07-21 | A kind of taper roller blemish scanning means |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420402418.0U CN204018246U (en) | 2014-07-21 | 2014-07-21 | A kind of taper roller blemish scanning means |
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| Publication Number | Publication Date |
|---|---|
| CN204018246U true CN204018246U (en) | 2014-12-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420402418.0U Expired - Fee Related CN204018246U (en) | 2014-07-21 | 2014-07-21 | A kind of taper roller blemish scanning means |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104826807A (en) * | 2015-05-06 | 2015-08-12 | 周大鹏 | Cylindrical product video detection apparatus |
| CN104828546A (en) * | 2015-05-08 | 2015-08-12 | 苏州泰克诺机电有限公司 | Rotary workstation |
| CN106111561A (en) * | 2016-08-18 | 2016-11-16 | 长沙锐博特科技有限公司 | A kind of poking device and method |
| CN106423898A (en) * | 2016-11-07 | 2017-02-22 | 哈尔滨理工大学 | Bearing cylindrical roller diameter high-speed sorting system |
| CN108816809A (en) * | 2018-06-27 | 2018-11-16 | 河南科技大学 | It is a kind of for sorting the sorting equipment of two kinds of different colours Chinese medicine pills |
| CN110385276A (en) * | 2019-08-30 | 2019-10-29 | 贵州大学 | A kind of mechanism for sorting for apple sorting |
| CN110385277A (en) * | 2019-08-30 | 2019-10-29 | 贵州大学 | A kind of apple sorting equipment and its method for sorting |
| CN110465506A (en) * | 2019-09-20 | 2019-11-19 | 洛阳中科协同科技有限公司 | A kind of vision inspection apparatus of taper roller end face and chamfering appearance |
-
2014
- 2014-07-21 CN CN201420402418.0U patent/CN204018246U/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104826807A (en) * | 2015-05-06 | 2015-08-12 | 周大鹏 | Cylindrical product video detection apparatus |
| CN104828546A (en) * | 2015-05-08 | 2015-08-12 | 苏州泰克诺机电有限公司 | Rotary workstation |
| CN106111561A (en) * | 2016-08-18 | 2016-11-16 | 长沙锐博特科技有限公司 | A kind of poking device and method |
| CN106423898A (en) * | 2016-11-07 | 2017-02-22 | 哈尔滨理工大学 | Bearing cylindrical roller diameter high-speed sorting system |
| CN108816809A (en) * | 2018-06-27 | 2018-11-16 | 河南科技大学 | It is a kind of for sorting the sorting equipment of two kinds of different colours Chinese medicine pills |
| CN108816809B (en) * | 2018-06-27 | 2020-07-14 | 河南科技大学 | Sorting device for sorting Chinese medicine pills with two different colors |
| CN110385276A (en) * | 2019-08-30 | 2019-10-29 | 贵州大学 | A kind of mechanism for sorting for apple sorting |
| CN110385277A (en) * | 2019-08-30 | 2019-10-29 | 贵州大学 | A kind of apple sorting equipment and its method for sorting |
| CN110465506A (en) * | 2019-09-20 | 2019-11-19 | 洛阳中科协同科技有限公司 | A kind of vision inspection apparatus of taper roller end face and chamfering appearance |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141217 Termination date: 20210721 |