A kind of automatic placement foaming machine structure of ceramic tile packaging machine
Technical field
The utility model relates to ceramic tile packaging equipment technical field, is specifically related to a kind of automatic placement foaming machine structure of ceramic tile packaging machine.
Background technology
In present building, lay ceramic tile more and more extensive, the productive output of ceramic tile constantly increases.After ceramic tile machines, all need ceramic tile to pack, at ceramic tile two ends suit foam, ceramic tile is protected, prevent fragmentation or scratching in storage, transportation.At present, the packaging process of ceramic tile, the package handling of ceramic tile is manually carried out in employing conventionally, and because site environment is severe, hand-filling efficiency is low, and labour intensity is large, causes cost of product high, relies on and manually ceramic tile is packed to the demand that cannot meet production.
Utility model content
In order to overcome the deficiencies in the prior art, the purpose of this utility model is to provide a kind of automatic placement foaming machine structure of ceramic tile packaging machine, and its hand-filling efficiency that has solved prior art existence is low, and labour intensity causes greatly the problem that cost is high.
For addressing the above problem, the technical scheme that the utility model adopts is as follows:
An automatic placement foaming machine structure for ceramic tile packaging machine, comprises frame and rack-mounted belt conveyor, reshaping device, lifting body, centering body, pusher and foam storehouse; Described reshaping device is arranged on the upstream end of belt conveyor, and described lifting body is positioned at the below at place, belt conveyor middle reaches; Described centering body be positioned at lifting body directly over, and be positioned at the both sides of belt conveyor; Described foam storehouse is provided with two, and described two foam storehouses are all positioned at above belt conveyor and across belt conveyor, and lays respectively at the upstream and downstream of centering body.
Described foam storehouse comprise support and be arranged on support for placing connect material bracket and the sliding rail of foam; Described support is front end near one end of centering body, and its one end away from centering body is rear end; Described pusher and centering body are in sustained height, and it is located at the front end of described support and is positioned at the bracket below that connects material; Described pusher comprises that cross section is push pedal and the pusher cylinder of inverted L-shaped, and the bottom of described push pedal is provided with for accepting the receiving sheet of the foam falling from the bracket that connects material.
Described sliding rail is provided with two, and divides the both sides that are located at frame bottom, on described two sliding rails, is equipped with for the foam connecting material on bracket being pushed to the push rod of the front end of described support.
Front end on described support is also provided with the pin of a vertical direction, and described pin is located at the place ahead of described push pedal, forms the tapping channel transporting for the foam connecting material on bracket between described pin and described push pedal; Described pin comprises superposed fixed link and the driving lever that is positioned at bottom, and described driving lever and fixed link are rotationally connected.When foam is not released by push pedal, driving lever is in vertical closed condition, and foam is clipped between described pin and push pedal; When foam is released in push pedal, driving lever rotates in open mode.
Preferably, on the support in described foam storehouse, put multi-layered foamed; The foam of described bottom is placed on and connects material on bracket; On support, be also provided with two semiaxis, described two semiaxis are along the length direction setting of support, and minute are located at the both sides of support, the cross-sectional plane semicircular in shape of described two semiaxis, upward, down, described two semiaxis clamp the foam more than second layer to cambered surface to its plane mutually; An end of described semiaxis is connected with one end of an arc swing arm, and the other end of described arc swing arm is connected with the piston rod of a feed supplement cylinder of vertically placing, and described feed supplement cylinder is fixedly mounted on support.
The top of the foam of preferably, placing on described support is provided with a counter-balanced carriage.
Preferably, described in connect material the place ahead and the rear of bracket be respectively equipped with front stop lever, rear pin, described in the connect material both sides of bracket be respectively equipped with baffle plate.
Preferably, described centering body comprises centering adapter plate, be fixed on the centering cylinder in the outside of centering adapter plate, be fixed on foam centering plate and the ceramic tile centering plate of centering adapter plate inner side, described foam centering plate is arranged on the two ends of centering adapter plate, described ceramic tile centering plate is lath longitudinally, its length is not less than the thickness of ceramic tile heap, described ceramic tile centering plate is arranged between two foam centering plates, and its thickness is greater than the thickness of foam centering plate.
Preferably, described reshaping device comprises that shaping cylinder, adapter plate, shaping push away frame and top wheel; Described shaping cylinder and adapter plate lay respectively at the both sides of belt conveyor; Described top wheel and shaping push away frame and lay respectively on the position of upstream and downstream of ceramic tile.
Preferably, described lifting body comprises jacking frame plate and jacking cylinder, and described jacking cylinder is arranged on the bottom of jacking frame plate and is fixed in frame.
Compared to existing technology, the beneficial effects of the utility model are:
The utility model is carried ceramic tile by practical belt conveyor, by reshaping device, come ceramic tile heap to adjust neat, again by the interaction of lifting body, centering body and pusher by foam covering in ceramic tile outside, whole process is completed automatically by machine, improved work efficiency, reduce hand labor intensity, thereby reduced productive costs.The arranging of driving lever of the present utility model solved that foam is toppled over and can not with the problem of ceramic tile accurate contraposition, it can prevent that foam bottom from toppling over, can make again foam be pushed out from feeding-passage, guarantee accuracy foam and relative position ceramic tile and state.The setting of push rod can make foam cover in time, accelerates work speed, raises the efficiency.The setting of semiaxis, feed supplement cylinder and arc swing arm, can guarantee that the foam on upper strata does not have influence on the motion of bottom layer foam, can guarantee again when bottom layer foam is finished to supplement in time.The same process that can accelerate coated work, raises the efficiency.
Accompanying drawing explanation
Fig. 1 is integral structure schematic diagram of the present utility model;
The enlarged drawing in Tu2Wei Tu1Zhong A district;
Fig. 3 is the schematic diagram of ceramic tile while being positioned at lifting body;
Fig. 4 is B district in Fig. 3, the ceramic tile schematic diagram during by jacking;
Fig. 5 is schematic diagram during foam on B district in Fig. 3, ceramic tile;
Fig. 6 is B district in Fig. 3, the jacking cylinder schematic diagram while resetting;
Fig. 7 is the structural representation in foam of the present utility model storehouse;
Fig. 8 is the structural representation of pusher of the present utility model;
Fig. 9 is the plan structure schematic diagram of centering body of the present utility model;
Figure 10 is centering structure of the present utility model installation site schematic diagram;
Wherein, 1, frame; 2, belt conveyor; 3, reshaping device; 31, shaping cylinder; 32, shaping pushes away frame; 33, top wheel; 4, lifting body; 41, jacking frame plate; 42, jacking cylinder; 5, centering body; 51, centering adapter plate; 52, centering cylinder; 53, ceramic tile centering plate; 54, foam centering plate; 6, pusher; 61, push pedal; 62, pusher cylinder; 63, receiving sheet; 7, foam storehouse; 71, support; 72, the bracket that connects material; 721, front stop lever; 722, rear pin; 723, baffle plate; 724, counter-balanced carriage; 73, sliding rail; 74, push rod; 75, pin; 750, fixed link; 751, driving lever; 76, semiaxis; 77, arc swing arm; 78, feed supplement cylinder; 8, foam; 9, ceramic tile.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail.
The automatic placement foaming machine structure of a kind of ceramic tile packaging machine as shown in Figures 1 to 10, it comprises frame 1 and is arranged on belt conveyor 2, reshaping device 3, lifting body 4, centering body 5, pusher 6 and the foam storehouse 7 in frame 1.Reshaping device 3 is arranged on the upstream end of belt conveyor 2, and lifting body 4 is positioned at the below at belt conveyor 2 places, middle reaches.Centering body 5 be positioned at lifting body 4 directly over, and be positioned at the both sides of belt conveyor 2.Foam storehouse 7 is provided with two, and two foam storehouses 7 are all positioned at belt conveyor 2 tops and across belt conveyor 2, and lays respectively at the upstream and downstream of centering body 5.
Foam storehouse 7 comprise support 71 and be arranged on support 71 for placing connect material bracket 72 and the sliding rail 73 of foam 8.Support 71 is front end near one end of centering body 5, and its one end away from centering body 5 is rear end.Pusher 6 is with centering body 5 in sustained height, and it is located at the front end of described support 71 and is positioned at bracket 72 belows that connect material.Pusher 6 comprises that cross section is push pedal 61 and the pusher cylinder 62 of inverted L-shaped, and the bottom of push pedal 61 is provided with for accepting the receiving sheet 63 of the foam 8 falling from the bracket 72 that connects material.
Sliding rail 73 is provided with two, and divides the both sides that are located at support 71 bottoms, is equipped with for the foam 8 connecting material on bracket 72 being pushed to the push rod 74 of the front end of described support 71 on two sliding rails 73.When foam is foremost fallen in the receiving sheet 63 in push pedal 61, push rod 74 promotes foam 8 motions and carries out cover, and after the foam in receiving sheet 63 is pushed out and is fixed on ceramic tile 9, foam 8 foremost drops in receiving sheet 63.
Front end on support 71 is also provided with the pin 75 of a vertical direction, and pin 75 is located at the place ahead of described push pedal 61, forms the tapping channel transporting for the foam 8 connecting material on bracket 72 between pin 75 and push pedal 61.Pin 75 comprises superposed fixed link 750 and the driving lever 751 that is positioned at bottom, and driving lever 751 is rotationally connected with fixed link 750.When foam 8 is not released by push pedal 61, driving lever 751 is in vertical closed condition, and foam 8 is clipped between described pin 75 and push pedal 61; When foam 8 is released in push pedal 61, driving lever 751 rotates in open mode.The effect of driving lever 751 is to prevent that foam 8 bottom from toppling over, and guarantees accuracy foam 8 and relative position and state ceramic tile 9.
On the support 71 in foam storehouse 7, put multi-layered foamedly 8, the foam 8 of bottom is placed on and connects material on bracket 72.On support 71, be also provided with 76, two semiaxis 76 of two semiaxis along the length direction setting of support 71, and divide the both sides that are located at support 71, the cross-sectional plane semicircular in shape of two semiaxis 76, upward, down, two semiaxis 76 clamp the foam 8 more than second layer to cambered surface to its plane mutually.An end of semiaxis 76 is connected with one end of an arc swing arm 77, and the other end of arc swing arm 77 is connected with the piston rod of a feed supplement cylinder 78 of vertically placing, and feed supplement cylinder 78 is fixedly mounted on support 71.
The top of the foam 8 of placing on support 71 is provided with a counter-balanced carriage 724.Connect material the place ahead and the rear of bracket 72 is respectively equipped with front stop lever 721, rear pin 722, described in the connect material both sides of bracket 72 be respectively equipped with baffle plate 723.Counter-balanced carriage 724 is for compressing the foam 8 under it, and front stop lever 721, rear pin 722 and baffle plate 723, for compressing from the side foam 8, prevent that foam 8 from falling down, and keeps foam 8 in foam storehouse 7, to put correct and position is neat.
Centering body 5 comprises centering adapter plate 51, is fixed on the centering cylinder 52 in the outside of centering adapter plate 51, is fixed on centering adapter plate 51 inner side foam centering plate 54 and ceramic tile centering plates 53.Foam centering plate 54 is arranged on the two ends of centering adapter plate 51, and ceramic tile centering plate 53 is lath longitudinally, and its length is not less than the thickness of ceramic tile 9, and ceramic tile centering plate 53 is arranged between two foam centering plates 54, and its thickness is greater than the thickness of foam centering plate 54.Centering body 5 is mainly used in clamping ceramic tile 9 in the process that foam 8 is coated on to ceramic tile 9, and ceramic tile 9 is not subjected to displacement, and foam 8 can be coated on outside ceramic tile 9 accurately and rapidly.
Reshaping device 3 comprises that shaping cylinder 31, adapter plate (not marking in figure), shaping push away frame 32 and top wheel 33, shaping cylinder 31 and adapter plate lay respectively at the both sides of belt conveyor 2, and top wheel 33 and shaping push away frame 32 and lay respectively on the position of upstream and downstream of ceramic tile 9.Reshaping device 3 mainly arranges ceramic tile 9 to stack alignment, makes ceramic tile 9 more accurate, quick with the coated process of foam 8.
Lifting body 4 comprises jacking frame plate 41 and jacking cylinder 42, and jacking cylinder 42 is arranged on the bottom of jacking frame plate 41 and is fixed in frame 1.Lifting body 4, for the height and position to centering body 5 and pusher 6 by ceramic tile 9 tops, facilitates foam 8 to be coated on ceramic tile 9.
Principle of work of the present utility model is as follows:
First ceramic tile 9 is put on belt conveyor 2, when ceramic tile 9 is transported to reshaping device 3, belt conveyor 2 shuts down, start shaping cylinder 31, shaping cylinder 31 clamps mutually with adapter plate, adjusts two sides concordant of ceramic tile 9, under the drive of shaping cylinder 31, shaping pushes away frame 32 and top wheel 33 clamps mutually, adjusts front-back concordant of ceramic tile 9.After ceramic tile 9 is adjusted neatly, shaping cylinder 31 resets, and shaping pushes away frame 32 and 33 resets of top wheel.Load-transfer device remains in operation, when ceramic tile 9 is transported to lifting body 4 place, jacking cylinder 42 starts, it is by ceramic tile 9 jack-up on jacking frame plate 41 and jacking frame plate 41, until the height of centering body 5, centering body 5 clamps ceramic tile 9 by ceramic tile centering plate 53 under the effect of centering cylinder 52, now, because the thickness of ceramic tile centering plate 53 is greater than the thickness of foam centering plate 54, thereby between ceramic tile 9 and foam centering plate 54, there is the gap of inserting for foam 8.In the process of carrying at ceramic tile 9, under the promotion of the push rod 74 in foam storehouse 7, the foam 8 that is positioned at front end is fallen receiving sheet 63 places, and is stuck in feeding-passage by driving lever 751.When ceramic tile 9 is clamped by ceramic tile centering plate 53, pusher cylinder 62 starts, inverted L-shaped push pedal 61 is to ceramic tile 9 direction motions, the vertical surface of push pedal 61 is for releasing the foam in receiving sheet 63 8, the horizontal surface of push pedal 61 withstands the foam 8 of top, and now, driving lever 751 rotates and is opened under the promotion of foam 8, until the both sides of foam 8 are inserted between foam centering plate 54 and ceramic tile 9, thereby foam 8 is coated on ceramic tile 9 sides.Then pusher cylinder 62 resets, and push pedal 61 resets, and driving lever 751 resets, and the foam 8 of former top drops in receiving sheet 63 at Action of Gravity Field.Jacking cylinder 42 resets, and the ceramic tile 9 of coated good foam 8 is come back on belt conveyor 2, and belt conveyor 2 starts, and the ceramic tile 9 of coated good foam 8 is transported, and next ceramic tile 9 heaps are transported to lifting body 4 places, then start new coated work.When the foam 8 on the bracket 72 that connects material is all finished, push rod 74 turns back to the rear end of sliding rail 73, now, feed supplement cylinder 78 starts, it drives the rotation of arc swing arm 77, make semiaxis 76 that 90 ° of rotations occur, the plane parallel of semiaxis 76 is in the side of foam 8, thereby semiaxis 76 departs from foam 8, no longer clamp foam 8, thereby former second layer foam 8 on semiaxis 76 is dropped to, connect material on bracket 72, feed supplement cylinder 78 resets, semiaxis 76 rotates back to original state again, former the 3rd layer of foam 8 is clamped and is supported.
Above-mentioned embodiment is only preferred implementation of the present utility model; can not limit with this scope of the utility model protection, the variation of any unsubstantiality that those skilled in the art does on basis of the present utility model and replacement all belong to the utility model scope required for protection.