CN203991432U - Steel wire rope automatic cleaning equipment - Google Patents

Steel wire rope automatic cleaning equipment Download PDF

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Publication number
CN203991432U
CN203991432U CN201420345943.3U CN201420345943U CN203991432U CN 203991432 U CN203991432 U CN 203991432U CN 201420345943 U CN201420345943 U CN 201420345943U CN 203991432 U CN203991432 U CN 203991432U
Authority
CN
China
Prior art keywords
wire rope
steel wire
slid platform
pneumatic slid
rack
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn - After Issue
Application number
CN201420345943.3U
Other languages
Chinese (zh)
Inventor
曾杰旺
张延军
冯跃
杨理清
王智慧
罗文来
周志成
李运海
朱飞雷
何锋
葛正辉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
GUILIN TEBON SUPERHARD MATERIAL CO Ltd
Original Assignee
GUILIN TEBON SUPERHARD MATERIAL CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by GUILIN TEBON SUPERHARD MATERIAL CO Ltd filed Critical GUILIN TEBON SUPERHARD MATERIAL CO Ltd
Priority to CN201420345943.3U priority Critical patent/CN203991432U/en
Application granted granted Critical
Publication of CN203991432U publication Critical patent/CN203991432U/en
Withdrawn - After Issue legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses a kind of steel wire rope automatic cleaning equipment, adopted gasoline, clear water rinses, Ultrasonic Cleaning, clear water rinses and hot blast oven dry five processes is processed steel wire rope, comprise the conveyer that wire rope rack is transmitted between multiple working procedure, corresponding to each operation, petrol tank is set respectively, water tank I, Ultrasonic Cleaning case, water tank II and hot blast baking oven, conveyer comprises horizontal mobile mechanism and vertical lifting mechanism, horizontal mobile mechanism by wire rope rack from first operation, successively transport to next process, in each procedure position, under described vertical lifting mechanism, general who has surrendered's wire rope rack falls within and in casing, carries out corresponding operation processing, be disposed, vertical lifting mechanism rises and hangs out wire rope rack, by horizontal mobile mechanism, wire rope rack subsequent processing is transported.The utility model concentrates on each steel wire rope procedure on an equipment, greatly reduces workman's labour intensity, and has ensured the security of operation.

Description

Steel wire rope automatic cleaning equipment
(1) technical field:
The utility model relates to the cleaning to steel wire rope, is specially a kind of steel wire rope automatic cleaning equipment, is particularly suitable for the cleaning to diamond rope saw specialized wire rope.
(2) background technology:
The device category of cleaning in the market steel wire rope is various, cleaning method is mainly to utilize ultrasonic wave, is aided with cleaning agent (bavin Water Oil Or Gas) and cleans, and each procedure is equipped with autonomous device, inter process lacks automatic driver, and the transhipment that must assist manpower just can complete steel wire rope is cleaned.
This conventional method efficiency is low, and labor strength is large, has personal safety hidden danger in cleaning process.
(3) utility model content:
The utility model proposes a kind of steel wire rope automatic cleaning equipment, technical problem to be solved is to overcome the deficiencies in the prior art, adopt automation control system, each procedure that steel wire rope is cleaned is rational in infrastructure with one, easy to operate form is connected, and realizes the automatic washing of steel wire rope.
The steel wire rope automatic cleaning equipment that can solve the problems of the technologies described above, its technical scheme comprises the conveyer that wire rope rack is transmitted between multiple working procedure, difference is that described multiple working procedure was respectively gasoline, clear water flushing, Ultrasonic Cleaning, clear water rinses and hot blast is dried, corresponding to each operation, petrol tank, water tank I, Ultrasonic Cleaning case, water tank II and hot blast baking oven are set respectively, described five casings are in one line sequentially.
Described conveyer comprises horizontal mobile mechanism and vertical lifting mechanism:
Described horizontal mobile mechanism is located in the frame of five casing rear sides, its a kind of structure comprises conveyer frames, jacking cylinder, horizontal Pneumatic slid platform and horizontal guide rail, before described conveyer frames, rear two ends correspond respectively to petrol tank and hot blast baking oven, before two jacking cylinders, after be located at conveyer frames bottom, described horizontal Pneumatic slid platform is installed on jacking cylinder piston rod vertically upward and is connected with conveyer frames, described horizontal guide rail is installed on another jacking cylinder piston rod vertically upward and is connected with conveyer frames by slide block, the glide direction of horizontal Pneumatic slid platform and the trend of horizontal guide rail are all with carriage direction (, rear to) consistent.
A kind of structure of described vertical lifting mechanism comprises vertical Pneumatic slid platform and bearing, described bearing is seated in frame, described vertical Pneumatic slid platform is installed on bearing, described wire rope rack is hung on vertical Pneumatic slid platform by suspension, and the hanging position of wire rope rack is corresponding to the box location of each operation.
For ensureing that bearing is lifted off to frame realizes transhipment, the lift height of described jacking cylinder is greater than the height that is located of bearing.
In technical solutions of the utility model, first steel wire rope passed through gasoline operation, form cleaning agent on the steel wire rope surface that speckles with greasy dirt, then in Rinsing Area, carry out clear water for the first time and rinse operation, now can only remove the most of oil stain in steel wire rope surface, for the dirt in trickle and gap, be completed by next step Ultrasonic Cleaning operation, steel wire rope after Ultrasonic Cleaning is again clean through matting filtration for the second time, finally utilizes hot-air blower baking operation to dry steel wire rope.
The electric-control system that the feeler that the orderly action of described jacking cylinder (jacking and down maneuver), vertical Pneumatic slid platform (rising and down maneuver) and horizontal Pneumatic slid platform (intermittent movement) is arranged by each procedure position forms in conjunction with PLC control Programmable Logic Controller is realized, thereby automatically completes the continuous transhipment processing of steel wire rope in each procedure.
The beneficial effects of the utility model:
1, the utility model steel wire rope automatic cleaning equipment, owing to having adopted full automatic line control system of knit, concentrates on each steel wire rope road treatment process on an equipment, greatly reduces workman's labour intensity.
2, the utility model has been eliminated the potential safety hazard existing in steel wire rope cleaning process, because cleaning, steel wire rope to pass through gasoline and Ultrasonic Cleaning and air blast oven dry, there is certain potential safety hazard in manual operation, and uses integrated treatment flow process of the present utility model, can eliminate its hidden danger.
(4) brief description of the drawings:
Fig. 1 is the structural representation of a kind of embodiment of the utility model.
Fig. 2 is the top view of Fig. 1 embodiment.
Fig. 3 is the side view of Fig. 1 embodiment.
Figure number mark: 1, petrol tank; 2, water tank I; 3, Ultrasonic Cleaning case; 4, water tank II; 5, hot blast baking oven; 6, wire rope rack; 7, conveyer frames; 8, jacking cylinder; 9, horizontal Pneumatic slid platform; 10, horizontal guide rail; 11, suspension; 12, vertical Pneumatic slid platform; 13, frame; 14, bearing.
(5) detailed description of the invention:
Below in conjunction with accompanying drawing illustrated embodiment, the technical solution of the utility model is described further.
The utility model steel wire rope automatic cleaning equipment comprises petrol tank 1, water tank I 2, Ultrasonic Cleaning case 3, water tank II 4 and hot blast baking oven 5, and frame 13, bearing 14, wire rope rack 6, horizontal mobile mechanism and vertical movement mechanism.
The operation that described petrol tank 1, water tank I 2, Ultrasonic Cleaning case 3, water tank II 4 and hot blast baking oven 5 are crossed gasoline, clear water flushing, Ultrasonic Cleaning, clear water flushing and hot blast oven dry corresponding to the utility model arranges respectively, five casing size dimensions are consistent and (also can right-to-left in one line) in one line from left to right, as shown in Figure 1 and Figure 2.
Described frame 13 adopts low early and high after staircase structural model, five casings are placed on the side arm of frame 13, described bearing 14 is seated on the after-frame of frame 13, the vertical Pneumatic slid platform 12 of described vertical movement mechanism is installed on the front end face of bearing 14, vertical Pneumatic slid platform 12 is provided with the suspension 11 protracting, on described suspension 11, hang wire rope rack 6, bearing 14 is in the time of different procedure position, the top of wire rope rack 6 in corresponding casing, the size of hanging wire rope rack 6 is matched with each box sizes, ensureing to hang wire rope rack 6 can fall in casing, as Fig. 1, Fig. 2, shown in Fig. 3.
Described horizontal mobile mechanism is located in the after-frame of frame 13, comprise conveyer frames 7, jacking cylinder 8, horizontal Pneumatic slid platform 9 and horizontal guide rail 10, two jacking cylinder 8 left sides, right setting, the piston rod of jacking cylinder 8 stretches out vertically upward, described horizontal Pneumatic slid platform 9 is installed on the piston rod of left end jacking cylinder 8, described horizontal guide rail 10 is installed on the piston rod of right-hand member jacking cylinder 8, described conveyer frames 7 levels are located at horizontal Pneumatic slid platform 9 and horizontal guide rail 10 tops and are attached thereto respectively (wherein, conveyer frames 7 is connected with horizontal guide rail 10 by slide block), when the piston rod of jacking cylinder 8 bounces back, conveyer frames is reduced to the bearing 14 of top for 7 times, when the piston rod of jacking cylinder 8 has been stretched, conveyer frames 7 lifts bearing 14 and leaves frame 13, as Fig. 1, Fig. 2, shown in Fig. 3.
In described frame 13, be provided with feeler corresponding to each procedure position, formed the electrical apparatus control system of cleaning equipment by each feeler in conjunction with PLC control Programmable Logic Controller, automatically realize wire rope rack 6 orders in the transhipment between each operation and the related process processing to steel wire rope in each procedure position.
The processing step that adopts the utility model cleaning equipment to carry out cleaning automatically to steel wire rope is as follows:
1, in described petrol tank 1, inject gasoline, in water tank I 2, Ultrasonic Cleaning case 3 and water tank II 4, inject respectively clear water, need the steel wire rope cleaning to coil in order on wire rope rack 6.
2, bearing 14 is located in frame 13 corresponding to petrol tank 1, wire rope rack 6 is suspended on the suspension 11 of vertical Pneumatic slid platform 12.
3, the vertical Pneumatic slid platform 12 of described electrical apparatus control system control declines, and wire rope rack 6 enters petrol tank 1 and is soaked in cleaning in gasoline.
4, the vertical Pneumatic slid platform 12 of described electrical apparatus control system control rises wire rope rack 6 is mentioned and left petrol tank 1.
5, the piston rod of described electrical apparatus control system control jacking cylinder 8 has been stretched, and conveyer frames 7 upwards lifts bearing 14 (together with wire rope rack 6).
6, a described electrical apparatus control system level of control Pneumatic slid platform 9 mobile distance from left to right, this distance, corresponding to the interval between petrol tank 1 and water tank I 2, makes bearing 14 positions corresponding to water tank I 2.
7, the piston rod of described electrical apparatus control system control jacking cylinder 8 retraction, conveyer frames 7 falls bearing 14 is positioned in frame 13.
8, described electrical apparatus control system level of control Pneumatic slid platform 9 right-to-lefts move back to and fall back on origin-location.
9, the vertical Pneumatic slid platform 12 of described electrical apparatus control system control declines, and wire rope rack 6 enters water tank I 2 and is soaked in cleaning in clear water.
10, complete in the interior cleaning of water tank I 2, under electrical apparatus control system control, repeat the 4th point~9th step, make wire rope rack 6 enter interior cleaning of clear water of Ultrasonic Cleaning case 3.
11, under electrical apparatus control system control, constantly repeat the 4th point~9th step, wire rope rack 6 progressively moves to matting and the baking operation position of water tank II 4 and hot blast baking oven 5 from Ultrasonic Cleaning case 3 successively, finally realizes the automation flowing water docking of each procedure.

Claims (1)

1. steel wire rope automatic cleaning equipment, comprise the conveyer that wire rope rack (6) is transmitted between multiple working procedure, it is characterized in that described multiple working procedure was respectively gasoline, clear water flushing, Ultrasonic Cleaning, clear water rinses and hot blast is dried, corresponding to each operation, petrol tank (1), water tank I (2), Ultrasonic Cleaning case (3), water tank II (4) and hot blast baking oven (5) are set respectively, described five casings are in one line sequentially; Described conveyer comprises horizontal mobile mechanism and vertical lifting mechanism:
Described horizontal mobile mechanism is located in the frame (13) of five casing rear sides, comprise conveyer frames (7), jacking cylinder (8), horizontal Pneumatic slid platform (9) and horizontal guide rail (10), described conveyer frames (7) is front, rear two ends correspond respectively to petrol tank (1) and hot blast baking oven (5), two jacking cylinders (8) are front, after be located at conveyer frames (7) bottom, described horizontal Pneumatic slid platform (9) is installed on a jacking cylinder (8) piston rod vertically upward and with conveyer frames (7) and is connected, described horizontal guide rail (10) is installed on another jacking cylinder (8) piston rod vertically upward and by slide block and is connected with conveyer frames (7), the trend of the glide direction of horizontal Pneumatic slid platform (9) and horizontal guide rail (10) is all consistent with carriage direction,
Described vertical lifting mechanism comprises vertical Pneumatic slid platform (12) and bearing (14), described bearing (14) is seated in frame (13), described vertical Pneumatic slid platform (12) is installed on bearing (14), it is upper that described wire rope rack (6) is hung on vertical Pneumatic slid platform (12) by suspension (11), and the hanging position of wire rope rack (6) is corresponding to the box location of each operation;
The lift height of described jacking cylinder (8) is greater than the height that is located of bearing (14).
CN201420345943.3U 2014-06-26 2014-06-26 Steel wire rope automatic cleaning equipment Withdrawn - After Issue CN203991432U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420345943.3U CN203991432U (en) 2014-06-26 2014-06-26 Steel wire rope automatic cleaning equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420345943.3U CN203991432U (en) 2014-06-26 2014-06-26 Steel wire rope automatic cleaning equipment

Publications (1)

Publication Number Publication Date
CN203991432U true CN203991432U (en) 2014-12-10

Family

ID=52031498

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201420345943.3U Withdrawn - After Issue CN203991432U (en) 2014-06-26 2014-06-26 Steel wire rope automatic cleaning equipment

Country Status (1)

Country Link
CN (1) CN203991432U (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104056803A (en) * 2014-06-26 2014-09-24 桂林特邦新材料有限公司 Method and equipment for automatically washing steel wire rope
CN113714323A (en) * 2021-11-01 2021-11-30 山东大业股份有限公司 Washing device for tire bead steel wire production
CN114309808A (en) * 2020-10-09 2022-04-12 广东博智林机器人有限公司 Cutting device

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104056803A (en) * 2014-06-26 2014-09-24 桂林特邦新材料有限公司 Method and equipment for automatically washing steel wire rope
CN104056803B (en) * 2014-06-26 2016-04-27 桂林特邦新材料有限公司 Steel wire rope auto-cleaning method and equipment
CN114309808A (en) * 2020-10-09 2022-04-12 广东博智林机器人有限公司 Cutting device
CN113714323A (en) * 2021-11-01 2021-11-30 山东大业股份有限公司 Washing device for tire bead steel wire production
CN113714323B (en) * 2021-11-01 2022-02-01 山东大业股份有限公司 Washing device for tire bead steel wire production

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20141210

Effective date of abandoning: 20160427

C25 Abandonment of patent right or utility model to avoid double patenting