CN110180827B - Quartz rod self-cleaning equipment - Google Patents

Quartz rod self-cleaning equipment Download PDF

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Publication number
CN110180827B
CN110180827B CN201910453424.6A CN201910453424A CN110180827B CN 110180827 B CN110180827 B CN 110180827B CN 201910453424 A CN201910453424 A CN 201910453424A CN 110180827 B CN110180827 B CN 110180827B
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CN
China
Prior art keywords
cleaning
quartz rod
tank
quartz
support
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Expired - Fee Related
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CN201910453424.6A
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Chinese (zh)
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CN110180827A (en
Inventor
茅文犀
刘明
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Zhejiang Hongda Quartz Electronic Technology Co ltd
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Zhejiang Hongda Quartz Electronic Technology Co ltd
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Priority to CN201910453424.6A priority Critical patent/CN110180827B/en
Publication of CN110180827A publication Critical patent/CN110180827A/en
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Publication of CN110180827B publication Critical patent/CN110180827B/en
Expired - Fee Related legal-status Critical Current
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/20Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/08Cleaning involving contact with liquid the liquid having chemical or dissolving effect
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/14Removing waste, e.g. labels, from cleaning liquid; Regenerating cleaning liquids
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Cleaning By Liquid Or Steam (AREA)
  • Cleaning In General (AREA)

Abstract

The invention discloses automatic quartz rod cleaning equipment which comprises a cleaning support (1), wherein a conveying device (6) is arranged on the cleaning support (1), the conveying device (6) is connected with a lifting manipulator (7) through a connecting piece (61), the conveying device (6) drives the lifting manipulator (7) to move along the length direction of the cleaning support (1), and a filter plate (8) for placing a quartz rod (81) is arranged on the lifting manipulator (7); the lower part of the cleaning support (1) is sequentially provided with a pickling tank (2), a cleaning tank (3) and a drying tank (4) along the length direction of the cleaning support (1), and the outer sides of the pickling tank (2), the cleaning tank (3) and the drying tank (4) are respectively provided with an induction window (5) for the lifting manipulator (7) to pass through. The invention has the characteristics of improving the cleaning efficiency, reducing the amount of manual labor, reducing the pollution of working environment and improving the safety.

Description

Quartz rod self-cleaning equipment
Technical Field
The invention relates to a processing device of a quartz rod, in particular to an automatic cleaning device of the quartz rod.
Background
In the existing processing process of quartz products, the quartz products, such as quartz rods, quartz boats and the like, need to be cleaned. The existing quartz products are usually cleaned manually, and the quartz products are sequentially put into different water tanks for cleaning for multiple times by manpower, so that the manual labor amount is large, the cleaning speed is slow, and the cleaning efficiency is low; and splash can splash to pollute a workshop when being cleaned manually, and particularly, hydrofluoric acid used in the cleaning process of the quartz rod is corrosive liquid and has severe pungent smell, so that the working environment is easily polluted and operators are easily injured when the quartz rod is cleaned manually, and the safety is improved. Therefore, the existing quartz rod cleaning has the problems of low cleaning efficiency, large labor amount, large pollution to working environment and high safety.
Disclosure of Invention
The invention aims to provide automatic quartz rod cleaning equipment. The invention has the characteristics of improving the cleaning efficiency, reducing the amount of manual labor, reducing the pollution of working environment and improving the safety.
The technical scheme of the invention is as follows: an automatic quartz rod cleaning device comprises a cleaning support, wherein a conveying device is arranged on the cleaning support, the conveying device is connected with a lifting manipulator through a connecting piece, the conveying device drives the lifting manipulator to move along the length direction of the cleaning support, and a filter plate for placing a quartz rod is arranged on the lifting manipulator; the below of wasing the support is equipped with the pickling bath in proper order along the length direction who washs the support, washs pond and stoving pond, and the outside in pickling bath, washing pond and stoving pond all is equipped with the response window that supplies lifting mechanical arm to pass through.
In the automatic quartz rod cleaning equipment, the conveying device comprises a screw rod which is distributed in parallel with the cleaning support, two ends of the screw rod are rotatably connected with the cleaning support, and one end of the screw rod is connected with a transmission motor through a coupling; the connecting piece adopts a threaded sleeve, the threaded sleeve is arranged at the upper end of the lifting manipulator and sleeved on the screw rod, and the threaded sleeve is in threaded connection with the screw rod.
Among the aforementioned quartz rod self-cleaning equipment, lifting mechanical hand installs the arm of a pair of symmetric distribution through the lifter plate including installing the lift cylinder on the connecting piece on the piston rod of lift cylinder, and the head of arm is the arc form, and the filter welding is on the top of arm.
In the automatic cleaning equipment for the quartz rods, the filter plates are horizontally distributed, the cross sections of the filter plates are L-shaped, and the bottom surfaces of the filter plates are provided with a plurality of rows of filter holes.
In the automatic quartz rod cleaning equipment, the triangular separation strips are arranged between the adjacent rows of filtering holes, and the rod placing grooves are formed between the adjacent separation strips.
Among the aforementioned quartz rod self-cleaning equipment, the top that lies in the pickling bath on wasing the support is equipped with first shower nozzle, and first shower nozzle passes through the internal water pipe and the water pump is connected with the pickling bath, and the top that lies in the washing bath on wasing the support is equipped with the second shower nozzle, and the second shower nozzle is connected with external water pipe and water pump, and the top that lies in the stoving pond on wasing the support is equipped with high-pressure jet head, and high-pressure jet head passes through the hot-blast main and is connected with the heat pump.
In the aforesaid quartz rod self-cleaning equipment, wash the pond including first washing pond and second washing pond, wash on the support and lie in the second and wash the import one side in pond near the second and be equipped with the brush roller, the brush roller passes through the mounting bracket and washs leg joint, brush roller and quartz rod vertical distribution.
In the automatic quartz rod cleaning equipment, the slag receiving groove corresponding to the brush roller is arranged below the sensing window on the side wall of the second cleaning tank.
In the aforesaid quartz rod self-cleaning equipment, the response window includes the window form, is connected with the windowing motor that drives the window form and goes up and down on the window form, is equipped with the light touch switch on the window form, and the light touch switch is connected with windowing motor electricity.
In the automatic quartz rod cleaning equipment, hydrofluoric acid with the concentration of 3% is arranged in the pickling tank, and clear water is arranged in the cleaning tank.
Compared with the prior art, the conveying device drives the lifting manipulator to move along the length direction of the cleaning support, the quartz rods to be cleaned are sequentially cleaned and dried through the pickling tank, the cleaning tank and the drying tank through opening and closing of the sensing window, the arranged lifting manipulator is used for placing the quartz rods to be cleaned, the quartz rods are immersed into cleaning liquid of the pickling tank or the cleaning tank for cleaning, the quartz rods are lifted out after cleaning, the cleaned liquid is filtered and removed through the filter plate and then enters the next tank for treatment, the dried and clean quartz rods are obtained from the drying tank, and the quartz rods are cleaned for multiple times, so that the cleaning effect is good, the whole operation flow is streamline operation, and the working efficiency is greatly improved. According to the quartz rod automatic cleaning and drying device, automatic cleaning and drying operations of quartz rods are realized through the conveying device and the lifting manipulator, a large number of quartz rods can be placed on the lifting manipulator at one time, and a plurality of quartz rods are cleaned and dried simultaneously, so that multiple carrying is avoided, the amount of manual labor is reduced, the labor cost is reduced, the overall working time is shortened, and the cleaning efficiency is improved; the pickling tank, the cleaning tank and the drying tank are all in a closed state during working, so that the external environment is not polluted, a dustless working environment is realized, the pollution to the environment and the health damage to workers are reduced, and the working safety is improved. Therefore, the invention has the characteristics of improving the cleaning efficiency, reducing the amount of manual labor, reducing the pollution of working environment and improving the safety.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of the elevating robot;
FIG. 3 is a schematic structural view of a filter plate;
fig. 4 is a schematic view of the structure of a window.
The labels in the figures are: 1. cleaning the bracket; 11. a first nozzle; 12. a second nozzle; 13. a high pressure showerhead; 2. a pickling tank; 3. a cleaning tank; 31. a first cleaning tank; 32. a second cleaning tank; 33. a brush roller; 34. a mounting frame; 35. a slag receiving groove; 4. a drying pool; 5. an induction window; 51. a window body; 52. a tact switch; 6. a conveying device; 61. a connecting member; 62. a screw rod; 63. a drive motor; 7. a lifting manipulator; 71. a lifting cylinder; 72. a lifting plate; 73. a mechanical arm; 8. a filter plate; 81. a quartz rod; 82. a filtration pore; 83. and (4) a parting strip.
Detailed Description
The present invention is further illustrated by the following examples, which are not to be construed as limiting the invention.
Examples are given.
As shown in fig. 1-4, an automatic cleaning device for quartz rods comprises a cleaning support 1, a conveying device 6 is arranged on the cleaning support 1, the conveying device 6 is connected with a lifting manipulator 7 through a connecting piece 61, the conveying device 6 drives the lifting manipulator 7 to move along the length direction of the cleaning support 1, and a filter plate 8 for placing quartz rods 81 is arranged on the lifting manipulator 7; wash the below of support 1 and be equipped with pickling bath 2, washing pond 3 and stoving pond 4 along the length direction who washs support 1 in proper order, the outside in pickling bath 2, washing pond 3 and stoving pond 4 all is equipped with the response window 5 that supplies elevating manipulator 7 to pass through.
The conveying device 6 comprises a screw rod 62 which is distributed in parallel with the cleaning bracket 1, two ends of the screw rod 62 are rotatably connected with the cleaning bracket 1, and one end of the screw rod 62 is connected with a transmission motor 63 through a coupler; the connecting piece 61 adopts a threaded sleeve, the threaded sleeve is arranged at the upper end of the lifting manipulator 7 and sleeved on the screw rod 62, and the threaded sleeve is in threaded connection with the screw rod 62.
The screw rod 62 is driven by the transmission motor 63 to rotate, and drives the thread bush in threaded connection with the screw rod 62 to move along the screw rod 62, so that the lifting manipulator 7 sequentially passes through the pickling tank 2, the cleaning tank 3 and the drying tank 4 to be treated.
The lifting manipulator 7 comprises a lifting cylinder 71 arranged on the connecting piece 61, a pair of mechanical arms 73 which are symmetrically distributed are arranged on a piston rod of the lifting cylinder 71 through a lifting plate 72, the heads of the mechanical arms 73 are arc-shaped, and the filter plate 8 is welded at the top ends of the mechanical arms 73.
The lifting cylinder 71 drives the lifting plate 72 to lift, so as to drive the mechanical arm 73 to lift, and the quartz rod 81 arranged on the mechanical arm 73 is immersed into the cleaning liquid in the pickling tank 2 and the cleaning tank 3 or is lifted out of the cleaning liquid; the arm 73 can adopt polytetrafluoroethylene material, and the head of arm 73 is the setting of arc form, and the waterlogging caused by excessive rainfall of the filter 8 of being convenient for is handled, also makes the washing liquid fully contact with the quartz rod 81 on the filter 8 simultaneously, improves the cleaning performance.
The filter 8 horizontal distribution, the cross-section of filter 8 is the L type, and the bottom surface of filter 8 is equipped with a plurality of rows of filtration hole 82. The structure setting of filter 8 prevents that quartz rod 81 from dropping from filter 8, and it is more stable to remove.
Triangular separation bars 83 are arranged between adjacent rows of filtering holes 82, and bar placing grooves are formed between adjacent separation bars 83.
The triangular division bars 83 are arranged, so that a gap is formed between the quartz rod 81 and the filter plate 8, and water flow on the quartz rod 81 is easy to drain.
Wash the support 1 and lie in the top of pickling bath 2 and be equipped with first shower nozzle 11, first shower nozzle 11 is connected with pickling bath 2 through inscription water pipe and water pump, and the top that lies in washing pond 3 on wasing the support 1 is equipped with second shower nozzle 12, and second shower nozzle 12 is connected with external water pipe and water pump, and the top that lies in drying bath 4 on wasing the support 1 is equipped with high-pressure jet 13, and high-pressure jet 13 passes through the hot-blast main and is connected with the heat pump.
First shower nozzle 11 and second shower nozzle 12 all are equipped with a plurality ofly independently, and high-pressure jet 13 is the pipeline that the level form distributes, and the bottom of pipeline is equipped with a plurality of gas outlets. The first head 11, the second head 12 and the high pressure nozzle 13 are provided in front of the lead screw 62, and do not interfere with the movement of the lifting robot 7.
First shower nozzle 11 is connected with pickling bath 2 through inscribing water pipe and water pump, let in the pickle in pickling bath 2, adopt concentration to be 3% hydrofluoric acid in this embodiment, first shower nozzle 11 drenches the hydrofluoric acid of concentration 3% on reaching quartz stick 81 after pickling bath 2 soaks, second shower nozzle 12 is connected and let in the clear water through external water pipe and water pump and external pressure water piping, the clear water sprays quartz stick 81 to quartz stick 81's surface through second shower nozzle 12 and washes quartz stick 81, improve the cleaning performance, the high pressure jet 13 of setting is used for blowing off hot-blastly to quartz stick 81, dry quartz stick 81.
Wash pond 3 and include first washing pond 31 and second and wash pond 32, wash on the support 1 and be located the second and wash the import one side that pond 32 was washd to the top of pond 32 and be close to the second and be equipped with brush roller 33, brush roller 33 passes through mounting bracket 34 and is connected with washing support 1, brush roller 33 and quartz rod 81 vertical distribution.
Brush roller 33 sets up the front side at lead screw 62, can not disturb lifting mechanical arm 7's conveying, and brush roller 33 rotates with mounting bracket 34 to be connected, lifting mechanical arm 7 under lead screw 62's conveying with the portable contact of brush roller 33, drive brush roller 33 and rotate for brush roller 33 is at the surperficial roll formula brush clearance of quartz rod 81, and a plurality of quartz rods 81 of deep clearance improve the clearance effect, adopts soft brush hair on the brush roller 33, can not cause the surface wear to quartz rod 81.
A slag receiving groove 35 corresponding to the brush roller 33 is arranged below the sensing window 5 on the side wall of the second cleaning pool 32. The residue receiving groove 35 is used for receiving impurities brushed by the brush roller 33, and the second cleaning pool 32 is prevented from being polluted too much.
The induction window 5 comprises a window body 51, a window opening motor for driving the window body 51 to ascend and descend is connected to the window body 51, a tact switch 52 is arranged on the window body 51, and the tact switch 52 is electrically connected with the window opening motor. The lifting mode of the window body 51 can adopt the lifting mode of an automobile window, when the quartz rod 81 is driven by the lifting manipulator 7 to move to the induction window 5, the light touch switch 52 is slightly touched, and the window opening motor drives the induction window to open.
Hydrofluoric acid with the concentration of 3% is arranged in the pickling tank 2, and clear water is arranged in the cleaning tank 3.
The working process of the invention is as follows: the lead screw 62 is driven to rotate by the transmission motor 63, so that the lifting manipulator 7 moves to the outer side of the pickling tank 2, a plurality of quartz rods 81 to be cleaned are placed on the filter plate 8 of the mechanical arm 73, then the lead screw 62 is driven to rotate by the transmission motor 63, the lifting manipulator 7 moves into the pickling tank 2, the induction window 5 at the position of the pickling tank 2 is opened when the lifting manipulator 7 passes through, the lifting manipulator 7 is closed after passing through, so that the pickling tank 2 is in a closed state when in work, hydrofluoric acid with the concentration of 3% is placed in the pickling tank 2, the lifting cylinder 71 is started, the lifting cylinder 71 descends the mechanical arm 73 downwards through the lifting plate 72 until the quartz rods 81 on the filter plate 8 are completely soaked in the hydrofluoric acid, after soaking for three minutes, the mechanical arm 73 is lifted up through the lifting cylinder 71, and then the first spray head 11 is used for extracting the hydrofluoric acid in the pickling tank 2 to wash the quartz rods 81, the washed hydrofluoric acid falls into the pickling tank 2 and can be recycled, resources are saved, after washing is finished, the induction window 5 between the pickling tank 2 and the first cleaning tank 31 is opened, the lifting manipulator 7 is driven by the screw rod 62 to move to the first cleaning tank 31, the induction window 5 between the pickling tank 2 and the first cleaning tank 31 is closed again, so that the first cleaning tank 31 forms a closed space, clear water is placed in the first cleaning tank 31, the lifting cylinder 71 drives the mechanical arm 73 to move downwards, so that the quartz rod 81 is completely soaked in the clear water, after soaking for two minutes, the lifting cylinder 71 drives the mechanical arm 73 to move upwards to a position corresponding to the second spray head 12, and the second spray head 12 washes the quartz rod 81 with the clear water; similarly, the mechanical arm 73 enters the second cleaning tank 32 and contacts with the brush roller 33, the mechanical arm 73 moves under the driving of the screw rod 62 and brushes with the brush roller 33 at the same time, the quartz rod 81 is cleaned in a deep layer, after the quartz rod 81 is brushed completely, the lifting cylinder 71 drives the mechanical arm 73 to enter the clean water of the second cleaning tank 32 for cleaning, then the mechanical arm 73 is lifted to the second nozzle 12 above the second cleaning tank 32 for cleaning, then the mechanical arm 73 enters the drying tank 4 under the driving of the conveying device 6, the high-pressure air jet head 13 sprays hot air to the quartz rod 81, the quartz rod 81 is dried, and finally the mechanical arm 73 carries the quartz rod 81 to move out of the drying tank 4, so that the clean and dry quartz rod 81 is obtained.

Claims (5)

1. The utility model provides a quartz rod self-cleaning equipment which characterized in that: the cleaning device comprises a cleaning support (1), wherein a conveying device (6) is arranged on the cleaning support (1), the conveying device (6) is connected with a lifting manipulator (7) through a connecting piece (61), the conveying device (6) drives the lifting manipulator (7) to move along the length direction of the cleaning support (1), and a filter plate (8) for placing a quartz rod (81) is arranged on the lifting manipulator (7); a pickling tank (2), a cleaning tank (3) and a drying tank (4) are sequentially arranged below the cleaning support (1) along the length direction of the cleaning support (1), induction windows (5) for a lifting manipulator (7) to pass through are formed in the outer sides of the pickling tank (2), the cleaning tank (3) and the drying tank (4), hydrofluoric acid with the concentration of 3% is arranged in the pickling tank (2), and clear water is arranged in the cleaning tank (3); a first spray head (11) is arranged on the cleaning support (1) above the pickling tank (2), the first spray head (11) is connected with the pickling tank (2) through an internal water pipe and a water pump, a second spray head (12) is arranged on the cleaning support (1) above the cleaning tank (3), the second spray head (12) is connected with an external water pipe and a water pump, a high-pressure air nozzle (13) is arranged on the cleaning support (1) above the drying tank (4), and the high-pressure air nozzle (13) is connected with a heat pump through a hot air pipe;
when the quartz rod cleaning device works, firstly, the quartz rod (81) is completely soaked in hydrofluoric acid in the pickling tank (2), then the quartz rod (81) is lifted upwards, and the quartz rod (81) is washed by the hydrofluoric acid through the first spray head (11); completely soaking the quartz rod (81) in clear water of the cleaning pool (3), then lifting the quartz rod (81) upwards, and washing the quartz rod (81) by using the clear water through the second spray head (12);
the lifting manipulator (7) comprises a lifting cylinder (71) arranged on the connecting piece (61), a pair of symmetrically distributed mechanical arms (73) is arranged on a piston rod of the lifting cylinder (71) through a lifting plate (72), the heads of the mechanical arms (73) are arc-shaped, and the filter plate (8) is welded at the top end of the mechanical arms (73); the filter plates (8) are horizontally distributed, the cross sections of the filter plates (8) are L-shaped, and a plurality of rows of filter holes (82) are formed in the bottom surfaces of the filter plates (8); triangular parting strips (83) are arranged between adjacent rows of filtering holes (82), and bar placing grooves are formed between the adjacent parting strips (83).
2. The quartz rod automatic cleaning apparatus according to claim 1, characterized in that: the conveying device (6) comprises a screw rod (62) which is distributed in parallel with the cleaning support (1), two ends of the screw rod (62) are rotatably connected with the cleaning support (1), and one end of the screw rod (62) is connected with a transmission motor (63) through a coupler; the connecting piece (61) adopts a threaded sleeve, the threaded sleeve is arranged at the upper end of the lifting manipulator (7) and sleeved on the screw rod (62), and the threaded sleeve is in threaded connection with the screw rod (62).
3. The quartz rod automatic cleaning apparatus according to claim 1, characterized in that: wash pond (3) including first washing pond (31) and second washing pond (32), wash on support (1) and be located the top that second washed pond (32) and be close to the import one side that second washed pond (32) and be equipped with brush roller (33), brush roller (33) are connected with washing support (1) through mounting bracket (34), brush roller (33) and quartz rod (81) vertical distribution.
4. The quartz rod automatic cleaning apparatus according to claim 3, characterized in that: a slag receiving groove (35) corresponding to the brush roller (33) is arranged below the induction window (5) on the side wall of the second cleaning pool (32).
5. The quartz rod automatic cleaning apparatus according to claim 1, characterized in that: the induction window (5) comprises a window body (51), a window opening motor for driving the window body (51) to ascend and descend is connected to the window body (51), a touch switch (52) is arranged on the window body (51), and the touch switch (52) is electrically connected with the window opening motor.
CN201910453424.6A 2019-05-28 2019-05-28 Quartz rod self-cleaning equipment Expired - Fee Related CN110180827B (en)

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CN110180827B true CN110180827B (en) 2021-11-23

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