CN203981123U - A kind of automatic ceramic bore pick-up unit - Google Patents
A kind of automatic ceramic bore pick-up unit Download PDFInfo
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- CN203981123U CN203981123U CN201420148116.5U CN201420148116U CN203981123U CN 203981123 U CN203981123 U CN 203981123U CN 201420148116 U CN201420148116 U CN 201420148116U CN 203981123 U CN203981123 U CN 203981123U
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- 239000000919 ceramic Substances 0.000 title claims abstract description 60
- 238000001514 detection method Methods 0.000 claims abstract description 61
- 230000007246 mechanism Effects 0.000 claims abstract description 60
- 238000012546 transfer Methods 0.000 claims abstract description 52
- 238000012360 testing method Methods 0.000 claims abstract description 31
- 238000000034 method Methods 0.000 claims abstract description 14
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 238000007664 blowing Methods 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 9
- 230000008569 process Effects 0.000 description 9
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000013307 optical fiber Substances 0.000 description 5
- 230000007423 decrease Effects 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000002457 bidirectional effect Effects 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000035800 maturation Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000011257 shell material Substances 0.000 description 1
Abstract
A kind of automatic ceramic bore pick-up unit, comprise workbench, on described workbench, by technique front and back, be distributed with successively feed mechanism, be arranged at the transfer mechanism at described feed mechanism rear, the testing agency matching with described transfer mechanism, and the sorting mechanism that is arranged at described transfer mechanism and described testing agency rear.The utility model transfer mechanism running orbit is very simple, therefore simple in structure; Feeding, detection are synchronously carried out, and blowing, sorting synchronously complete, and overall operation efficiency significantly improves.
Description
Technical field
The utility model relates to precision component detection technique field, relates in particular to a kind of automatic ceramic bore pick-up unit.
Background technology
The ceramic pipe that the utility model relates to is generally used for the connector of communication cable or optical fiber, the effect of the joints of optical fibre is that two end faces of some sections of light are critically docked, the luminous energy of launching fiber output is coupled in reception optical fiber to greatest extent, and the kind of the joints of optical fibre is a lot of at present, by connected mode, can be divided into FC, SC, ST, MU, LC etc.; By shell material, can be divided into zirconia ceramics material, SUS material, glass material, plastic material, metal material etc.Breakthrough and maturation along with the forefront technologies such as the preparation of domestic nano zirconia ceramic material, sinter molding, superhard material Precision Machining, material properties test and technique, rely on the good mechanical component processing industry basis of China, zirconia ceramics cylinder production base is transferred to China gradually, and China is by required more than 70% joints of optical fibre and the parts thereof in the production whole world.Yet at present the mass parameter such as the physical dimension of ceramic cylinder in mass production process, surface imperfection, mechanical property detects and is still fixed against manually completely, therefore greatly affects production efficiency and end product quality stability.
The patent No. is that the patent of CN102426144 discloses a kind of automatic detection machine for bidirectional drawing force of precision sleeve, substitutes manual detection, has improved detection stability and degree of accuracy, has improved production testing efficiency.But applicant through scrutinizing, finds the disclosed automatic detecting machine of this utility model patent, motion track that can control subject is too complicated, causes the structure of this main body and controls all comparatively complicatedly, and operational efficiency is not high.
Utility model content
The utility model is for solving prior art problem, provides a kind of simple in structure and move efficient automatic ceramic bore pick-up unit.
The technical solution of the utility model is: a kind of automatic ceramic bore pick-up unit, comprise workbench, on described workbench, by technique front and back, be distributed with successively feed mechanism, be arranged at the transfer mechanism at described feed mechanism rear, the testing agency matching with described transfer mechanism, and the sorting mechanism that is arranged at described transfer mechanism and described testing agency rear, described transfer mechanism comprises a bearing guide rail being connected with described feed mechanism, described bearing guide rail is provided with the channled rail of a level, on described channled rail, be provided with two perpendicular to the screens of this channled rail, described screens comprises respectively the feeding screens matching with described feed mechanism and the detection screens matching with described testing agency, described bearing guide rail top is provided with one and matches with described channled rail and comprise the transfer arm of the handgrip of two synchronous operations, distance between two described handgrips equates with the distance between described feeding screens and described detection screens, described transfer arm moves along the length direction of described channled rail, described testing agency comprises two detection modules that mutually link and be arranged at respectively described channled rail both sides, the interlock direction of described detection module is the length direction perpendicular to described channled rail, and described interlock is that the lock pin of two described detection modules is near described detection screens and away from the switching of described detection screens two states.
As preferably, described sorting mechanism comprises that one is arranged at the rotating disk at described channled rail rear, and being evenly arranged at the some gathering barrels on this rotating disk circumference, the distance between the open centre of described gathering barrel and described detection screens equates with the distance between two described handgrips.
As preferably, described rotating disk is rotated by driven by servomotor, and the drive unit of described servomotor is connected with described detection module and controlled by the testing result of this detection module.
As preferably, described detection module is installed on and is installed in described workbench upper surface and is parallel on the detection guide rail of described screens direction.
As preferably, the junction of described feed mechanism and described transfer mechanism is provided with infrared detector.
As preferably, the junction of described feed mechanism and described transfer mechanism is positioned at described feeding screens place, and the detection head of described infrared detector is arranged in described feeding screens.
As preferably, described feed mechanism is barrel-shaped vibration feeder, and described vibration feeder is connected with the logical charge tube of entrance of described feeding screens with outlet.
As preferably, described transfer arm moves by air cylinder driven.
As preferably, two ends of described transfer arm operation stroke are respectively arranged with spacing mandril, and the contact site of described spacing mandril and described transfer arm is provided with cushion.
As preferably, described sorting mechanism comprises that one is arranged at the rotating disk at described channled rail rear, and be evenly arranged at the some gathering barrels on this rotating disk circumference, distance between the open centre of described gathering barrel and described detection screens equates with the distance between two described handgrips, described rotating disk is rotated by driven by servomotor, and the drive unit of described servomotor is connected with described detection module and controlled by the testing result of this detection module; Described feed mechanism is barrel-shaped vibration feeder, and described vibration feeder is connected with the logical charge tube of entrance of described feeding screens with outlet.
During the utility model operation, a large amount of ceramic pipes to be checked are toppled over and drawn in vibration feeder, by mixed and disorderly ceramic pipe to be checked, the spirality channel by vibration feeder inwall rises in the vibration of vibration feeder by certain rule, and form orderly ceramic pipe row to be checked, and send feeding pipe by these ceramic pipe row to be checked.The logical charge tube of ceramic pipe to be checked is sent to the feeding screens of channled rail, infrared detector detects feeding screens simultaneously ceramic pipe to be checked, transfer arm moves to channled rail foremost, when transfer arm moves on to stroke terminal, the spacing mandril that is positioned at front end props up, stop mobilely, the handgrip that is now positioned at front end is just in time positioned at directly over feeding screens, and the handgrip that is positioned at rear end be just in time positioned at detect screens directly over.So latter two handgrip declines, the handgrip that is positioned at front end is clamped ceramic pipe to be checked after arriving feeding screens, two handgrips rise, transfer arm moves to the rear end of channled rail, when transfer arm arrives the stroke terminal of channled rail rearmost end, being positioned at rear end spacing mandril props up, stop mobile, the handgrip that is now positioned at front end is just in time positioned at and detects directly over screens, and the handgrip that is positioned at rear end be just in time positioned at gathering barrel open centre directly over, two handgrips decline, the handgrip that is positioned at front end is put into detection screens by the ceramic pipe to be checked of catching, two detection modules are mutually close, lock pin inserts ceramic pipe inner tube to be checked, detect insertion force and withdrawal force, two handgrips rise simultaneously, transfer arm moves to channled rail front end, the handgrip that is positioned at front end continues to capture next ceramic pipe to be checked, the handgrip that is now positioned at rear end declines simultaneously, the ceramic pipe that completes detection is clamped, two handgrips rise, transfer arm moves to the rear end of channled rail, when being positioned at the ceramic pipe to be checked of front end, be positioned at while detecting screens, the ceramic pipe that completes detection is admitted to gathering barrel simultaneously.Sensing range corresponding to different gathering barrel in sorting mechanism, by the rotation to rotating disk, control, make different gathering barrels go to handgrip below, and when detection module one is obtained after testing result, servomotor completes the control to rotating disk, when ceramic pipe that handgrip completes detection from detect screens take out and move to gathering barrel opening directly over time, gathering barrel has completed switching, handgrip can directly discharge ceramic pipe.Due in testing process, on channled rail, hold two screens of ceramic pipe and the open centre of gathering barrel no matter in horizontal or vertical direction all on same straight line, therefore the lifting of handgrip and the movement of transfer arm all can arrange stroke limit, in testing process, need in the middle of stroke, not pause, all directly from one end of stroke, move to the other end, therefore the control accuracy of the actuator of the utility model moving component requires extremely low, very easily realize, and serious forgiveness is high, realize cost low, testing process is difficult for being interrupted.
Channled rail width of the present utility model is slightly larger than the length of ceramic pipe to be checked, the width of feeding screens and detection screens is slightly less than the external diameter of ceramic pipe to be checked, once ceramic pipe to be checked is near feeding screens or detect screens, meeting automatic in-position under Action of Gravity Field, position is accurate, and because channled rail is fixed on workbench, under channled rail and screens spacing, ceramic pipe can not produce radial displacement in testing process; In testing process, ceramic pipe is spacing by the sidewall of channled rail both sides, and it is axially displaced that lock pin can not make ceramic pipe produce in plugging and unplugging process.
The patent No. is the disclosed automatic detecting machine of the patent of CN102426144, workpiece to be checked need to enter workpiece screens under cylinder promotes, then by workpiece screens, moved and detect, in testing process, workpiece infinite place, once it is excessive that two ends lock pin plugs and unplugs gap edge, workpiece very easily produces displacement, and the pickup after causing is unsuccessful.And whole testing process, although main body is also provided with former and later two pickup modules, but because lineal layout is elected in dividing thereafter as, cause main body not only to need to move forward and backward, more need to move left and right, cannot accomplish that feeding and feeding synchronously carry out, the running orbit of main body complexity has determined that the mobile control structure of this main body is comparatively complicated simultaneously.
In sum, the utlity model has following advantage:
1, transfer mechanism running orbit is very simple, therefore simple in structure;
2, feeding, detection are synchronously carried out, and blowing, sorting synchronously complete, and overall operation efficiency significantly improves;
3, infrared detector can detect material loading, and handgrip can not used leisure moments, and also can possess tally function simultaneously;
4, the utility model can connect numerical control display device as required after detection module, for showing testing result;
5, the rotating disk of the utility model in sorting mechanism, all the other moving components all directly move to the stroke other end from stroke one end in operational process, in the middle of not needing, do not pause, therefore extremely low to the driving accuracy requirement of moving component, be easy to realize, with low cost.
Accompanying drawing explanation
Fig. 1 is the utility model structural representation;
Fig. 2 is A place partial enlarged drawing in Fig. 1.
In figure, 1, workbench, 2, vibration feeder, 3, material pipe, 4, infrared detector, 5, channled rail, 501, feeding screens, 502, detect screens, 6, transfer arm, 7, handgrip, 8, gathering barrel, 9, spacing mandril, 901, cushion, 10, detection module, 1001, lock pin, 11, detect guide rail.
Embodiment
With embodiment, the utility model is described in further detail below.
Embodiment mono-:
A kind of automatic ceramic bore pick-up unit, comprise workbench 1, on workbench 1, by technique front and back, be distributed with successively feed mechanism, be arranged at the transfer mechanism at feed mechanism rear, the testing agency matching with transfer mechanism, and the sorting mechanism that is arranged at transfer mechanism and testing agency rear.Transfer mechanism comprises a bearing guide rail being connected with feed mechanism, bearing guide rail is provided with the channled rail 5 of a level, on channled rail 5, be provided with two perpendicular to the screens of this channled rail 5, screens comprises respectively the detection screens 502 that the feeding screens 501He Yu testing agency that matches with feed mechanism matches, bearing guide rail top is provided with one and matches with channled rail 5 and comprise the transfer arm 6 of the handgrip 7 of two synchronous operations, and transfer arm 6 moves by air cylinder driven.Two ends of transfer arm 6 operation strokes are respectively arranged with spacing mandril 9, and spacing mandril 9 is provided with cushion 901 with the contact site of transfer arm 6.Distance between two handgrips 7 and feeding screens 501 and the distance detecting between screens 502 equate, transfer arm 6 moves along the length direction of channled rail 5.Testing agency comprises two detection modules 10 that mutually link and be arranged at respectively channled rail 5 both sides, and detection module 10 is installed on and is installed in workbench 1 upper surface and is parallel on the detection guide rail 11 of screens direction.The interlock direction of detection module 10 is the length direction perpendicular to channled rail 5, and interlock is that the lock pin 1001 of two detection modules 10 is near detecting screens 502 and away from the switching that detects screens 502 two states.Feed mechanism is barrel-shaped vibration feeder 2, and vibration feeder 2 is connected with the logical charge tube 3 of entrance of feeding screens 501 with outlet.The junction of feed mechanism and transfer mechanism is provided with infrared detector 4.The junction of feed mechanism and transfer mechanism is positioned at feeding screens 501 places, and the detection head of infrared detector 4 is arranged in feeding screens 501.Sorting mechanism comprises that one is arranged at the rotating disk at channled rail 5 rears, and is evenly arranged at the some gathering barrels 8 on this rotating disk circumference, and the open centre of gathering barrel 8 and the distance detecting between screens 502 equate with the distance between two handgrips 7.Rotating disk is rotated by driven by servomotor, and the drive unit of servomotor is connected with detection module 10 and controlled by the testing result of this detection module 10.
During the utility model operation, a large amount of ceramic pipes to be checked are toppled over and drawn in vibration feeder 2, by mixed and disorderly ceramic pipe to be checked, the spirality channel by vibration feeder 2 inwalls rises in the vibration of vibration feeder 2 by certain rule, and form orderly ceramic pipe row to be checked, and send feeding pipe 3 by these ceramic pipe row to be checked.The logical charge tube 3 of ceramic pipe to be checked is sent to the feeding screens 501 of channled rail 5, infrared detector 4 detects feeding screens 501 simultaneously ceramic pipe to be checked, transfer arm 6 moves to channled rail 5 foremost, when transfer arm 6 moves on to stroke terminal, the spacing mandril 9 that is positioned at front end props up, stop mobilely, the handgrip 7 that is now positioned at front end is just in time positioned at directly over feeding screens 501, and the handgrip 7 that is positioned at rear end be just in time positioned at detect screens 502 directly over.So latter two handgrip 7 declines, the handgrip 7 that is positioned at front end is clamped ceramic pipe to be checked after arriving feeding screens 501, two handgrips 7 rise, transfer arm 6 moves to the rear end of channled rail 5, when transfer arm 6 arrives the stroke terminal of channled rail 5 rearmost ends, being positioned at rear end spacing mandril 9 props up, stop mobile, the handgrip 7 that is now positioned at front end is just in time positioned at and detects directly over screens 502, and the handgrip 7 that is positioned at rear end be just in time positioned at gathering barrel 8 open centre directly over, two handgrips 7 decline, the handgrip 7 that is positioned at front end is put into the ceramic pipe to be checked of catching to detect screens 502, two detection modules 10 are mutually close, lock pin 1001 inserts ceramic pipe inner tube to be checked, detect insertion force and withdrawal force, two handgrips 7 rise simultaneously, transfer arm 6 moves to channled rail 5 front ends, the handgrip 7 that is positioned at front end continues to capture next ceramic pipe to be checked, the handgrip 7 that is now positioned at rear end declines simultaneously, the ceramic pipe that completes detection is clamped, two handgrips 7 rise, transfer arm 6 moves to the rear end of channled rail 5, when being positioned at the ceramic pipe to be checked of front end, be positioned at while detecting screens 502, the ceramic pipe that completes detection is admitted to gathering barrel 8 simultaneously.Sensing range corresponding to different gathering barrel 8 in sorting mechanism, by the rotation to rotating disk, control, make different gathering barrels 8 go to handgrip 7 belows, and when detection module 10 1 is obtained after testing result, servomotor completes the control to rotating disk, when ceramic pipe that handgrip 7 completes detection from detect screens 502 take out and move to gathering barrel 8 openings directly over time, gathering barrel 8 has completed switching, handgrip 7 can directly discharge ceramic pipe.Deng the ceramic pipe to be checked in vibration feeder 2 all detected and be transferred to gathering barrel 8 interior after, material pipe 3 continues on to channled rail 5 without ceramic pipe, it is vacant that infrared detector 4 detects feeding screens 501, sends warning, prompting has detected.
Claims (10)
1. an automatic ceramic bore pick-up unit, comprise workbench (1), described workbench (1) is upper by being distributed with successively feed mechanism before and after technique, be arranged at the transfer mechanism at described feed mechanism rear, the testing agency matching with described transfer mechanism, and the sorting mechanism that is arranged at described transfer mechanism and described testing agency rear, it is characterized in that: described transfer mechanism comprises a bearing guide rail being connected with described feed mechanism, described bearing guide rail is provided with the channled rail (5) of a level, on described channled rail (5), be provided with two perpendicular to the screens of this channled rail (5), described screens comprises respectively the feeding screens (501) matching with described feed mechanism and the detection screens (502) matching with described testing agency, described bearing guide rail top is provided with one and matches with described channled rail (5) and comprise the transfer arm (6) of the handgrip (7) of two synchronous operations, distance between two described handgrips (7) equates with the distance between described feeding screens (501) and described detection screens (502), described transfer arm (6) moves along the length direction of described channled rail (5), described testing agency comprises two detection modules (10) that mutually link and be arranged at respectively described channled rail (5) both sides, the interlock direction of described detection module (10) is the length direction perpendicular to described channled rail (5), and described interlock is that the lock pin (1001) of two described detection modules (10) is near described detection screens (502) and away from the switching of described detection screens (502) two states.
2. automatic ceramic bore pick-up unit according to claim 1, it is characterized in that: described sorting mechanism comprises that one is arranged at the rotating disk at described channled rail (5) rear, and being evenly arranged at the some gathering barrels (8) on this rotating disk circumference, the distance between the open centre of described gathering barrel (8) and described detection screens (502) equates with the distance between two described handgrips (7).
3. automatic ceramic bore pick-up unit according to claim 2, it is characterized in that: described rotating disk is rotated by driven by servomotor, the drive unit of described servomotor is connected with described detection module (10) and controlled by the testing result of this detection module (10).
4. automatic ceramic bore pick-up unit according to claim 1, is characterized in that: described detection module (10) is installed on the detection guide rail (11) that is installed in described workbench (1) upper surface and is parallel to described screens direction.
5. automatic ceramic bore pick-up unit according to claim 1, is characterized in that: the junction of described feed mechanism and described transfer mechanism is provided with infrared detector (4).
6. automatic ceramic bore pick-up unit according to claim 5, it is characterized in that: the junction of described feed mechanism and described transfer mechanism is positioned at described feeding screens (501) to be located, and the detection head of described infrared detector (4) is arranged in described feeding screens (501).
7. automatic ceramic bore pick-up unit according to claim 1, it is characterized in that: described feed mechanism is barrel-shaped vibration feeder (2), described vibration feeder (2) is connected with the logical charge tube (3) of entrance of described feeding screens (501) with outlet.
8. automatic ceramic bore pick-up unit according to claim 1, is characterized in that: described transfer arm (6) moves by air cylinder driven.
9. automatic ceramic bore pick-up unit according to claim 8, it is characterized in that: two ends of described transfer arm (6) operation stroke are respectively arranged with spacing mandril (9), and described spacing mandril (9) is provided with cushion (901) with the contact site of described transfer arm (6).
10. automatic ceramic bore pick-up unit according to claim 1, it is characterized in that: described sorting mechanism comprises that one is arranged at the rotating disk at described channled rail (5) rear, and be evenly arranged at the some gathering barrels (8) on this rotating disk circumference, distance between the open centre of described gathering barrel (8) and described detection screens (502) equates with the distance between two described handgrips (7), described rotating disk is rotated by driven by servomotor, the drive unit of described servomotor is connected with described detection module (10) and controlled by the testing result of this detection module (10), described feed mechanism is barrel-shaped vibration feeder (2), and described vibration feeder (2) is connected with the logical charge tube (3) of entrance of described feeding screens (501) with outlet.
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CN201420148116.5U CN203981123U (en) | 2014-03-31 | 2014-03-31 | A kind of automatic ceramic bore pick-up unit |
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CN201420148116.5U CN203981123U (en) | 2014-03-31 | 2014-03-31 | A kind of automatic ceramic bore pick-up unit |
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CN201420148116.5U Expired - Lifetime CN203981123U (en) | 2014-03-31 | 2014-03-31 | A kind of automatic ceramic bore pick-up unit |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103954225A (en) * | 2014-03-31 | 2014-07-30 | 西比(湖州)通信科技有限公司 | Automatic detection device for internal diameters of ceramic tubes |
-
2014
- 2014-03-31 CN CN201420148116.5U patent/CN203981123U/en not_active Expired - Lifetime
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103954225A (en) * | 2014-03-31 | 2014-07-30 | 西比(湖州)通信科技有限公司 | Automatic detection device for internal diameters of ceramic tubes |
CN103954225B (en) * | 2014-03-31 | 2016-12-07 | 西比(湖州)通信科技有限公司 | A kind of automatic ceramic bore detection device |
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