CN203973793U - The pretreatment cleaning equipment of steel wire for resin diamond wire - Google Patents
The pretreatment cleaning equipment of steel wire for resin diamond wire Download PDFInfo
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- CN203973793U CN203973793U CN201420364684.9U CN201420364684U CN203973793U CN 203973793 U CN203973793 U CN 203973793U CN 201420364684 U CN201420364684 U CN 201420364684U CN 203973793 U CN203973793 U CN 203973793U
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Abstract
The utility model is the pretreatment cleaning equipment of steel wire for a kind of resin diamond wire.The pretreatment cleaning equipment that aims to provide steel wire in a kind of resin diamond wire cleans steel wire before coated with resins, thereby reaches the conjugation that improves resin and steel wire.The heated wash bucket of the crane, at least two that the utility model comprises frame, corresponding payingoff mechanism in frame two ends or take-up mechanism, form moving sets in central rack and frame below crane, be distributed in equipment acting in conjunction everywhere and complete steel wire and clean the winding mechanism of the effect of leading and be fixed on the tension adjustment mechanism to the steel wire application of force in frame; The position of the lowermost end of winding mechanism is corresponding with the position of heated wash bucket.The beneficial effects of the utility model are: the scrap rate that effectively improves resin diamond wire; Compact equipment, the high-speed cruising of ensuring the quality of products; Drawing effect causes the effect on steel wire existence surface, surface " plucking ", promotes the quality of resin diamond wire.
Description
Technical field
The utility model relates to a kind of resin diamond wire production equipment, is specifically related to the pretreatment cleaning equipment of steel wire in a kind of resin diamond wire.
Background technology
In photovoltaic field, silicon ingot is one of conventional raw material, and the general method of state's internal cutting silicon ingot is to adopt the free mortar scroll saw of carborundum at present.Free silicon carbide mortar scroll saw adopt steel wire in the process of cutting by the silicon carbide mortar material strip preparing in cutting zone, silicon carbide abrasive carries out the cutting of silicon ingot under the pressure of steel wire and speed drive.While adopting silicon carbide mortar scroll saw to cut, because abrasive material is in free state, need to lean on the drive of steel wire, so stock-removing efficiency and cutting precision are lower, and steel wire can touch silicon ingot in working angles, the wearing and tearing and the silicon ingot cut that cause steel wire, directly affect the life-span of steel wire and the quality of silicon chip.
For the problems referred to above, resin diamond wire arises at the historic moment, and the resin diamond wire of releasing is in the market due to steel wire and resin-bonded undercapacity, and has caused not foot phenomenon of scrap rate, affects the quality of product.
In Chinese periodical document, in the < < metallic article > > that publish in October, 2009, published the electrical equipment control > > of < < steel wire cleaning product line by name, a little less than wherein relating to high-carbon steel steel wire, pull out cleaning product line, mainly by paying out machine, tension bracket, rinse bath, dryer and admission machine form, steel wire enters electrolytic alkali washing trough by paying out machine through tension bracket, remove the lubricating grease of Steel Wire Surface, again through cathodic pickling rust cleaning, Ultrasonic Cleaning is removed Steel Wire Surface recess dirt, drying, after traction, receive in I-beam wheel.
But, above-mentioned technology is only applicable to the cleaning of the steel wire of general applications, and the steel wire that will make resin diamond wire has its following exclusive feature: this steel wire later stage is wanted attaching particles, so for particle adheres to more stable, intermolecular adhesion is higher, so the Steel Wire Surface after requirement is cleaned can not be excessively smooth.Existing steel wire cleaning equipment is difficult to meet above-mentioned requirements.
Summary of the invention
The utility model is to provide the pretreatment cleaning equipment of steel wire in a kind of resin diamond wire, makes steel wire can transition smoothless, cleans, thereby improve the conjugation of resin and steel wire before coated with resins simultaneously.
Adopted technical scheme of the present utility model is as follows:
Design the pretreatment cleaning equipment of steel wire in a kind of resin diamond wire, comprise frame, correspondence be arranged at the payingoff mechanism at these frame two ends and take-up mechanism, central rack and frame form moving sets crane, be arranged at the acid/alkali cleaning container below this crane and wash container, be distributed in equipment corresponding position and clean the winding mechanism of guide effect and be fixed on the tension adjustment mechanism to the steel wire application of force in frame for jointly completing steel wire; In described winding mechanism, be provided with correspond respectively to described pickling container and washing container embathe wheels, described in embathe wheels for guiding pending steel wire to enter corresponding acid/alkali cleaning container or washing container.
Described payingoff mechanism and take-up mechanism include synchronous motor and for the compression cylinder of described payingoff mechanism and take-up mechanism.
Described tension adjustment mechanism comprises mechanical tension adjuster and electronic type tension regulator, and described mechanical tension adjuster is arranged on frame two ends, and described electronic type tension regulator is arranged on the interval location of described heated wash bucket.
Mechanical tension adjuster comprises mechanical tension device.
Preferably, described mechanical tension adjuster comprises connecting rod and the sensor of driven by motor, and described sensor is controlled turning to and opening and closing of motor, and described connecting rod coordinates with the corresponding component of winding mechanism.
Described winding mechanism comprise mechanical tensioning wheels, electronics tensioning wheels, commutation wheels, guiding wheels and described in embathe wheels; Described mechanical tensioning wheels are corresponding to described mechanical tension adjuster, and each tensioning wheels comprises at least two thickening wheels, and each thickening wheel is consisted of at least two directive wheels that are set up in parallel; Described electronics tensioning wheels comprise the reel of at least two connecting electronic formula tension regulators; Described commutation wheels are arranged on crane, every adjacent acid/alkali cleaning container and washing container top, comprise two directive wheels that are fixed on a back shaft, the angle of the central axis of this two directive wheel is 25 degree～80 degree, and angle in service can automatically be adjusted and change; Described guiding wheels comprise the reel of the corresponding position that is fixed on frame or crane of some, with described mechanical tensioning wheels, electronics tensioning wheels, the wheels that commutate, embathe wheels and guiding wheels form the passage that steel wire transmits jointly.
The tension value of tension adjustment mechanism output is between 2～15N.
Heated wash bucket comprises stainless steel thermotank, at least two acrylic buckets.
Moving sets comprises motor and is arranged on the screw rod coordinating in frame, with crane.
In the production of resin diamond wire, a cleaning method for steel wire, comprises the steps:
(1) steel wire winding is entered in the winding mechanism of cleaning equipment described in claim 1, and two ends are fixed with payingoff mechanism and take-up mechanism respectively;
(2) tension force of steel wire is regulated, make its tension value between 2～15N, then make steel wire to take-up mechanism, be moved by payingoff mechanism with the speed of 200～1500 ms/min;
(3), by regulating the height of the wheels that go between in cleaning equipment steel wire is passed through and soak in corresponding clean container, successively steel wire being carried out to heating-up temperature is at least one times acid/alkali cleaning and at least twice washing of 25～100 ℃.
In step (3), pickling pickling liquid used used is the liquid that water and acid solution are mixed to form by mass parts 1:1～1:105.
The beneficial effects of the utility model are:
1. the approach that reasonably steel wire passes through, can avoid steel wire because surface has impurity and the hypodynamic phenomenon of resin-bonded, can effectively improve the scrap rate of resin diamond wire;
2. compact equipment, high-speed cruising in the situation that not injuring steel wire quality;
3. in cleaning process, stretching action can make steel wire surface produce the effect of " plucking ", so that its easier binder resin coating in subsequent handling strengthens consolidation strength, promotes the quality of resin diamond wire;
4. cleaning agent is single, is convenient to recycling, and consumption is little, free from environmental pollution.
Accompanying drawing explanation
Fig. 1 is the main apparent direction schematic diagram of a kind of structure of steel wire pretreatment cleaning equipment;
Fig. 2 is the left apparent direction schematic diagram of a kind of structure of steel wire pretreatment cleaning equipment;
Fig. 3 is the left view of electronic tensile adjuster in Fig. 1;
Fig. 4 is a kind of running status schematic diagram of steel wire pretreatment cleaning equipment;
Fig. 5 is the arrangement schematic diagram of each reel in a kind of steel wire pretreatment cleaning equipment winding mechanism.
Fig. 6 is the arrangement schematic diagram of each reel in winding mechanism.
In figure, 1. payingoff mechanism; 2, be 8. mechanical tension adjuster; 3. electronic type tension regulator; 4. reel motor initiatively; 5. screw rod; 16. cranes; 6. stainless steel thermotank; 7. acrylic bucket; 9. take-up mechanism; 10. mechanical tension adjuster; 11. mechanical tensioning wheels; 12. synchronous motors; 13. compression cylinders; 15. frames.
A1～A11, belongs to the reel of the wheels that lead; B1～B8, belongs to the reel of mechanical tensioning wheels; C1～C2, belongs to the reel of electronics tensioning wheels; D1～D4, belongs to the reel of the wheels that commutate; E1～E3 belongs to the reel that embathes wheels.
The specific embodiment
Embodiment: a kind of steel wire pretreatment cleaning equipment, referring to Fig. 1～Fig. 6, comprise frame, correspondence be arranged at the payingoff mechanism 1 at these frame two ends and take-up mechanism 9, frame 15 middle parts and frame 15 form moving sets crane 16, be arranged at the acid/alkali cleaning container below this crane 16 and wash container, be distributed in equipment corresponding position and clean the winding mechanism of guide effect and be fixed on the tension adjustment mechanism to the steel wire application of force in frame 15 for jointly completing steel wire; In described winding mechanism, be provided with correspond respectively to described pickling container and washing container embathe wheels, described in embathe wheels for guiding pending steel wire to enter corresponding acid/alkali cleaning container or washing container.
Described payingoff mechanism and take-up mechanism include synchronous motor 12 and for the compression cylinder 13 of described payingoff mechanism and take-up mechanism.
Described tension adjustment mechanism comprises mechanical tension adjuster and electronic type tension regulator, and described mechanical tension adjuster is arranged on frame two ends, and described electronic type tension regulator is arranged on the interval location of described heated wash bucket.
Mechanical tension adjuster comprises mechanical tension device.
Preferably, described mechanical tension adjuster comprises connecting rod and the sensor of driven by motor, and described sensor is controlled turning to and opening and closing of motor, and described connecting rod coordinates with the corresponding component of winding mechanism.
Described winding mechanism comprise mechanical tensioning wheels, electronics tensioning wheels, commutation wheels, guiding wheels and described in embathe wheels; Described mechanical tensioning wheels are corresponding to described mechanical tension adjuster, and each tensioning wheels comprises at least two thickening wheels, and each thickening wheel is consisted of at least two directive wheels that are set up in parallel; Described electronics tensioning wheels comprise the reel of at least two connecting electronic formula tension regulators; Described commutation wheels are arranged on crane, the top of every adjacent acid/alkali cleaning container and washing container, comprise two directive wheels that are fixed on a back shaft, and the angle of the central axis of this two directive wheel is 25 degree～80 degree; Described guiding wheels comprise the reel of the corresponding position that is fixed on frame or crane of some, with described mechanical tensioning wheels, electronics tensioning wheels, the wheels that commutate, embathe wheels and guiding wheels form the passage that steel wire transmits jointly.Wherein, guiding wheels comprise at least 10 reels, embathe wheels and comprise at least 2 reels, and commutation wheels comprise 4 reels, and mechanical tensioning wheels comprise 8 reels, and electronics tensioning wheels comprise 2 reels.It is simple guide effect that these wheels are different from prior art, but the division of labor separately, effect is different, guaranteeing that tension force produces under the prerequisite of plucking effect, makes compact integral structure, long service life, and automaticity is high.Especially wheels commutate, as shown in Figure 6, making the be subject to force direction of steel wire in winding process is not independent direction, can be in the process by commutation wheels, accomplish that the stress point of steel wire is along the conversion of steel wire normal orientation simultaneously, make and reel between stressedly can all facing one direction, not reach the stressed relative equilibrium on steel wire surface.
The tension value of tension adjustment mechanism output is at 2N.
In the present embodiment, be mainly pickling, pickling container is stainless steel thermotank 6, and washing container is two acrylic buckets 7.
Moving sets comprises motor and is arranged on the screw rod 5 coordinating in frame 15, with crane 16.
In the time of work, reel drives steel wire to put in three washing buckets, and the cleaning fluid of the inside will not have the reel 600mm that embathes wheels below.Thereby the steel wire immersing is cleaned, guarantee that reel can not scratch washing bucket wall, to avoid serious wear and broken string simultaneously.
Cleaning equipment in this embodiment has 28 reels, diameter is determined according to stressed size, in the time of coiling, according to sequentially cleaning as shown in Figure 6, it is as follows that steel wire is wound around each reel by letter and letter sequence successively: A1, B1-B4, A2, E1, A3, C1, D1-D2, E2, A4-A5, C2, D3-D4, E3, A6-A9, B5-B8, A10-A11.In figure, clear for expressing, by the incomplete structure of all fixedly reels, fixedly the structure of reel is conventional fixed structure.
The adjuster of mechanical type and electronic type be all by adjust the band of position of connected reel increase steel wire will by way of length, and then play the effect of tensioning, mechanical tension adjuster 2 is connected with B7 with B4, B5 with reel B2, does not draw inductor, during work in figure, inductor detects tension force, when needs are adjusted, give mechanical tension regulator signal, drive the variation of reel position, this place's reel is set as bilayer, is intended to slow down the destruction of tension force to reel.
The effect of D1, D2 has been commutation.A1, A2, A8-A11 and mechanical tensioning wheels are fixed in frame 15, and other are fixed on crane 16.
In the present embodiment, only have a bucket to need heating, two outer two bucket normal temperature, do not need the auxiliary equipment such as ultrasonic wave, steel wire can be cleaned up yet.
In the production of resin diamond wire, a cleaning method for steel wire, comprises the steps:
(1) steel wire winding is entered in the winding mechanism of cleaning equipment, and two ends are fixed with payingoff mechanism and take-up mechanism respectively;
(2) tension force of steel wire is regulated, makes its tension value at 2N, with speed by payingoff mechanism, to take-up mechanism, moved;
(3) successively steel wire being carried out to heating-up temperature is at least one times pickling and at least twice washing of 25 ~ 100 ℃.
In step (3), pickling pickling liquid used used is the liquid that water and sulfuric acid solution are mixed to form by mass parts 1:1.
In this equipment, by regulating the height of reel in cleaning equipment, steel wire is successively cleaned.Unwrapping wire motor and take-up motor can meet at a high speed and synchronous operation when operation, and compression cylinder completes the dress top of retractable line wheel.
Embodiment 2; in technical equipment; electronic type tension regulator 3 also can change into mechanical; in use procedure, with mechanical, set a stroke, at the end of stroke, approach switch is housed; when tensioning apparatus is near approach switch time; just prove that tension force changes, and equipment itself can not adjust this violent tension variation, at this time equipment will be shut down.After shutting down, operating personnel want each sliding line wheel and the steel wire of double check equipment, look at it is shutdown or the broken string that the variation of part causes.
Embodiment 3, and the present embodiment principle is with embodiment 1, and specifically difference is, the steel wire diameter of use is 5mm, corresponding, the tension force of steel wire is 5N.
Embodiment 4, and the present embodiment principle is with embodiment 1, and specifically difference is, steel wire is moved to take-up mechanism by payingoff mechanism with the speed of 200 ms/min.
Embodiment 5, and the present embodiment principle is with embodiment 1, and specifically difference is, in step (3), pickling pickling liquid used used is the liquid that water and acid solution are mixed to form by mass parts 1:3.
Embodiment 6, and the present embodiment principle is with embodiment 1, and specifically difference is, in step (3), pickling pickling liquid used used is the liquid that water and acid solution are mixed to form by mass parts 1:5.
Finally it should be noted that; above person is only part embodiment of the present utility model; not, in order to limit protection content of the present utility model, utilize structure of the present utility model and method to change a little the embodiment forming, within also should being included in the utility model scope.
Claims (8)
1. a steel wire pretreatment cleaning equipment, is characterized in that: comprise that frame, correspondence are arranged at the payingoff mechanism at these frame two ends (1) and take-up mechanism (9), at frame (15) middle part and frame (15), form the crane (16) of moving sets, the acid/alkali cleaning container that is arranged at this crane (16) below and washing container, are distributed in equipment corresponding position for jointly completing the winding mechanism of steel wire cleaning guide effect and being fixed on the tension adjustment mechanism to the steel wire application of force in frame (15); In described winding mechanism, be provided with correspond respectively to described pickling container and washing container embathe wheels, described in embathe wheels for guiding pending steel wire to enter corresponding acid/alkali cleaning container or washing container.
2. the pretreatment cleaning equipment of steel wire in resin diamond wire as claimed in claim 1, is characterized in that: described payingoff mechanism and take-up mechanism include synchronous motor (12) and for the compression cylinder (13) of described payingoff mechanism and take-up mechanism.
3. the pretreatment cleaning equipment of steel wire in resin diamond wire as claimed in claim 2, it is characterized in that: described tension adjustment mechanism comprises mechanical tension adjuster and electronic type tension regulator, described mechanical tension adjuster is arranged on frame two ends, and described electronic type tension regulator is arranged on the interval location of described heated wash bucket.
4. the pretreatment cleaning equipment of steel wire in resin diamond wire as claimed in claim 3, is characterized in that: described mechanical tension adjuster comprises mechanical tension device.
5. the pretreatment cleaning equipment of steel wire in resin diamond wire as claimed in claim 3, it is characterized in that: described mechanical tension adjuster comprises connecting rod and the sensor of driven by motor, described sensor is controlled turning to and opening and closing of motor, and described connecting rod coordinates with the corresponding component of winding mechanism.
6. the pretreatment cleaning equipment of steel wire in the resin diamond wire as described in claim 4 or 5, is characterized in that: described winding mechanism comprise mechanical tensioning wheels, electronics tensioning wheels, commutation wheels, guiding wheels and described in embathe wheels; Described mechanical tensioning wheels are corresponding to described mechanical tension adjuster, and each tensioning wheels comprises at least two thickening wheels, and each thickening wheel is consisted of at least two directive wheels that are set up in parallel; Described electronics tensioning wheels comprise the reel of at least two connecting electronic formula tension regulators; Described commutation wheels are arranged on crane, the top of every adjacent acid/alkali cleaning container and washing container, comprise two directive wheels that are fixed on a back shaft, and the angle of the central axis of this two directive wheel is 25 degree～80 degree; Described guiding wheels comprise the reel of the corresponding position that is fixed on frame or crane of some, with described mechanical tensioning wheels, electronics tensioning wheels, the wheels that commutate, embathe wheels and guiding wheels form the passage that steel wire transmits jointly.
7. the pretreatment cleaning equipment of steel wire in resin diamond wire as claimed in claim 6, is characterized in that: the tension value of described tension adjustment mechanism output is between 2～15N.
8. the pretreatment cleaning equipment of steel wire in resin diamond wire as claimed in claim 7, is characterized in that: described moving sets comprises motor and is arranged on the screw rod (5) that frame (15) is upper, coordinate with crane.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420364684.9U CN203973793U (en) | 2014-07-03 | 2014-07-03 | The pretreatment cleaning equipment of steel wire for resin diamond wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420364684.9U CN203973793U (en) | 2014-07-03 | 2014-07-03 | The pretreatment cleaning equipment of steel wire for resin diamond wire |
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| Publication Number | Publication Date |
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| CN203973793U true CN203973793U (en) | 2014-12-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420364684.9U Withdrawn - After Issue CN203973793U (en) | 2014-07-03 | 2014-07-03 | The pretreatment cleaning equipment of steel wire for resin diamond wire |
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| CN (1) | CN203973793U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104210040A (en) * | 2014-07-03 | 2014-12-17 | 开封恒锐新金刚石制品有限公司 | Preprocessing-cleaning method and equipment of steel wire for resin diamond wire |
| CN117621268A (en) * | 2024-01-15 | 2024-03-01 | 秦皇岛中恒精机设备有限公司 | Superfine line single-station stone cutting machine |
-
2014
- 2014-07-03 CN CN201420364684.9U patent/CN203973793U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104210040A (en) * | 2014-07-03 | 2014-12-17 | 开封恒锐新金刚石制品有限公司 | Preprocessing-cleaning method and equipment of steel wire for resin diamond wire |
| CN104210040B (en) * | 2014-07-03 | 2016-03-16 | 开封恒锐新金刚石制品有限公司 | The pretreatment cleaning method of resin diamond wire steel wire and equipment |
| CN117621268A (en) * | 2024-01-15 | 2024-03-01 | 秦皇岛中恒精机设备有限公司 | Superfine line single-station stone cutting machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20141203 Effective date of abandoning: 20160316 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |