CN112708841B - Tire bead steel wire processing equipment with high plating solution utilization rate - Google Patents

Abstract

The utility model provides a tire bead steel wire processing equipment that aqueduct utilization ratio is high, belong to tire bead steel wire plating bath field, including the aqueduct, the aqueduct both sides are equipped with L type pipe respectively, L type pipe passes through translation mechanism with the aqueduct respectively and is connected, translation mechanism still is connected with beat mechanism, beat mechanism can make translation mechanism use its self as the center swing back and forth, two L type pipes pass through the connecting pipe and connect, the below both sides of connecting pipe are equipped with the line wheel respectively, vertical moving mechanism is all connected to the line wheel, the one side of being qualified for the next round of competitions of aqueduct is equipped with two running rollers that set up side by side, the top of two running rollers is equipped with a receipts and releases the winding wheel, the winding. The invention can also be applied to other devices such as a rinsing bath, an alkaline washing bath and the like, and has higher efficiency compared with manual traction or manual tool traction; simple structure is convenient for improve current aqueduct etc. and has utilized L type pipe ingeniously to realize the plating bath stirring, has realized the maximize utilization of structural resource.

Description

Tire bead steel wire processing equipment with high plating solution utilization rate

Technical Field

The invention belongs to the field of tire bead steel wire plating solution, and particularly relates to tire bead steel wire processing equipment with high plating solution utilization rate.

Background

The bead wire is a metal framework material which is necessary for reinforcing the bead parts of various tires of motor vehicles, non-motor vehicles, airplanes and the like, and different coatings are coated on the surface of the wire, so that the main functions of the wire are corrosion resistance and good adhesion performance with rubber. At present, the quality of domestic raw and auxiliary materials, the technical level of production process, equipment matching, spare part supply and other factors influence, and the like, and the production and quality level is required to be equal abroad. In the coating production of steel wire in China, mostly in the manpower traction makes the steel wire submerge the plating bath, the lower working strength of efficiency is great on the one hand, on the other hand, the accident such as skin damage that leads to the plating bath is touched by the mistake to take place the workman easily.

Disclosure of Invention

The invention provides a tire bead steel wire processing device with high plating solution utilization rate, which is used for overcoming the defects in the prior art.

The invention is realized by the following technical scheme:

the utility model provides a tire bead steel wire processing equipment that plating bath utilization ratio is high, including the coating bath, the coating bath both sides are equipped with L type pipe respectively, L type pipe passes through translation mechanism with the coating bath respectively and is connected, translation mechanism still is connected with beat mechanism, beat mechanism can make translation mechanism use its self to swing back and forth as the center, two L type pipes pass through the connecting pipe and connect, two L type pipes and connecting pipe can constitute the U type structure that the opening is up, the below both sides of connecting pipe are equipped with the line wheel respectively, vertical moving mechanism is all connected to the line wheel, the play line one side of coating bath is equipped with two running rollers that set up side by side, the top of two running rollers is equipped with a coiling and uncoiling wheel, the last winding of coiling and uncoiling wheel has the flexible cable, the flexible cable passes between two running rollers, two synchronous antiport of running roller can pull the flexible cable and move, the expansion end of.

According to the tire bead steel wire processing equipment with high plating solution utilization rate, the translation mechanism is the electric telescopic rods, and the electric telescopic rods are perpendicular to the side wall of the plating tank and are connected with the side wall in a rotating mode.

As above a tire bead steel wire processing equipment that plating solution utilization ratio is high, beat mechanism be the bent axle, the both ends of bent axle all are rotated with the lateral wall of coating bath and are connected, the both sides of bent axle respectively have a curved part, the curved part of bent axle all rotates the installation ring, the one end of the periphery fixed connection connecting rod of ring, the equal fixed mounting fin plate in electric telescopic handle's cylinder body periphery, the equal perpendicular to electric telescopic handle that corresponds of fin plate, the other end of connecting rod is articulated with the fin plate that corresponds respectively, the first gear of the periphery fixed mounting of bent axle, coating bath top fixed mounting low-speed motor, the output fixed mounting second gear of low-speed motor, the first gear of second gear meshing.

According to the tire bead steel wire processing equipment with the high plating solution utilization rate, the two sides of the connecting pipe are fixedly provided with the sleeves, the ends, deviating from each other, of the two sleeves are provided with the conical covers, and the tops of the sleeves and the conical covers are provided with the through grooves.

According to the tire bead steel wire processing equipment with the high plating solution utilization rate, the vertical moving mechanism is a multi-stage telescopic rod, the movable end of the multi-stage telescopic rod is fixedly connected with the upper end of the support, and the wire wheel is fixedly installed at the bottom of the support.

According to the tire bead steel wire processing equipment with high plating solution utilization rate, the movable connecting piece comprises a seat plate, a stud is vertically arranged on the seat plate, and a screw cap is arranged on the stud in a threaded mode.

According to the tire bead steel wire processing equipment with high plating solution utilization rate, the screw cap is provided with the hanging ring.

According to the bead wire processing equipment with high plating solution utilization rate, the guiding mechanism for the bead wire is arranged above the connecting pipe.

The invention has the advantages that: before the device is used, the winding and unwinding wheel is firstly used for unwinding the flexible cable wound on the winding and unwinding wheel, then the two rollers work to convey the flexible cable downwards, the flexible cable has elasticity, the flexible cable can move along the L-shaped pipe on the right side, the connecting pipe and the L-shaped pipe on the left side until the movable connecting piece protrudes out of the L-shaped pipe on the left side, then the end part of the bead wire conveyed in the upper sequence is connected with the movable connecting piece, then the rollers and the winding and unwinding wheel work reversely, the bead wire can be immersed into the plating solution, then the bead wire moves to the side wall of the plating tank through the translation mechanism, the L-shaped pipe is separated from the connecting pipe, the L-shaped pipe swings back and forth through the deflection mechanism, the plating solution enters the L-shaped pipe, the plating solution in the L-shaped pipe is interacted with the plating solution in the plating tank constantly, the requirement of the plating solution of the bead wire is, and copper sulfate and the like which are added later can be mixed with the mother liquor in an accelerated manner, the wire wheel can move up and down through the vertical moving mechanism, and a part of steel wires can be ejected out of the plating solution, so that the time of the plating solution is adjusted. The invention can realize the non-contact immersion of the tire bead steel wire, so as to prevent the plating solution from contacting with the body or clothes due to improper operation of workers, and further eliminate the potential safety hazard in the processing process of the tire bead steel wire; in addition, the invention can also be applied to other devices such as a rinsing bath, an alkaline washing bath and the like, and has higher efficiency compared with manual traction or manual tool traction; simple structure is convenient for improve current aqueduct etc. and has utilized L type pipe ingeniously to realize the plating bath stirring, has realized the maximize utilization of structural resource.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

FIG. 1 is a schematic structural view of the present invention; FIG. 2 is an enlarged view of the view from the direction A of FIG. 1; FIG. 3 is an enlarged view of the view of FIG. 1 taken along line B; FIG. 4 is an enlarged view of section I of FIG. 1; FIG. 5 is an enlarged view of the view of FIG. 1 taken along line C; FIG. 6 is an enlarged view of a portion II of FIG. 1; fig. 7 is a schematic view of the connection of the connecting rod to the fin.

Reference numerals: 1. the device comprises a coating bath, 2, an L-shaped pipe, 3, a connecting pipe, 4, a wire wheel, 5, a roller, 6, a winding and unwinding wheel, 7, a flexible cable, 8, an electric telescopic rod, 9, a crankshaft, 10, a circular ring, 11, a connecting rod, 12, a first gear, 13, a low-speed motor, 14, a second gear, 15, a sleeve, 16, a conical cover, 17, a through groove, 18, a multi-stage telescopic rod, 19, a support, 20, a seat plate, 21, a stud, 22, a nut, 23, a hanging ring, 24, a vertical plate, 25 and an arc-shaped plate.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

A tire bead steel wire processing device with high plating solution utilization rate is disclosed, as shown in figure 1, comprising a plating tank 1, wherein the plating tank 1 comprises a liquid discharge pipeline for discharging the plating solution therein, an electric heating device for enabling the temperature of the plating solution to meet the requirement, and the like, which are not shown in the figure, the plating tank 1 is provided with burettes of copper sulfate and stannous sulfate so as to balance the consumption and addition of the copper sulfate, two sides of the plating tank 1 are respectively provided with an L-shaped pipe 2, the L-shaped pipes 2 are symmetrically distributed by taking the central line of the plating tank 1 as the center, the L-shaped pipes 2 are provided with liquid inlet holes so that the plating solution can enter the L-shaped pipes 2 through the liquid inlet holes, the L-shaped pipes 2 are respectively connected with the plating tank 1 through a translation mechanism, the translation mechanism is further connected with a deflection mechanism, the deflection mechanism can enable the translation mechanism to swing back and forth by taking the translation mechanism as the center, the two L-shaped pipes 2 are, two L-shaped tubes 2 and a connecting tube 3 are one set, a plurality of sets can be arranged in a plating bath 1, thereby realizing the common processing of a plurality of tire bead steel wires, the two L-shaped tubes 2 and the connecting tube 3 can form a U-shaped structure with an upward opening, two sides below the connecting tube 3 are respectively provided with a wire wheel 4, when the L-shaped tubes 2 are connected with the connecting tube 3, the connecting ends of the L-shaped tubes 2 and the connecting tube 3 are positioned right above the wire wheels 4, the wire wheels 4 are both connected with a vertical moving mechanism, one side of an outgoing line of the plating bath 1 is provided with two roller wheels 5 which are arranged side by side, the roller wheels 5 are both positioned above the L-shaped tubes 2 at one side of the outgoing line, a winding and unwinding wheel 6 is arranged above the two roller wheels 5, the top of the plating bath 1 is provided with a vertical plate, the roller wheels 5, the winding and unwinding wheel 6, a motor and the like are all arranged on the, the flexible cable 7 passes between two running rollers 5, two synchronous antiport of running roller 5 can pull flexible cable 7 and remove, two running rollers 5 all are connected with power device with receive and release the reel 6, power device is the motor, flexible cable 7's expansion end is equipped with swing joint spare, swing joint spare can follow L type pipe 2, pass in the connecting pipe 3, when L type pipe 2 is connected with connecting pipe 3, running roller 5 is located right above the L type pipe 2 upper end on right side, swing joint spare is used for connecting the tire bead steel wire. Before the device is used, the flexible cable 7 wound on the winding and unwinding wheel 6 is firstly released, then the two rollers 5 work to convey the flexible cable 7 downwards, the flexible cable 7 has elasticity, the flexible cable 7 can move along the L-shaped pipe 2 on the right side, the connecting pipe 3 and the L-shaped pipe 2 on the left side until the movable connecting piece protrudes out of the L-shaped pipe 2 on the left side, then the end part of the tire bead steel wire conveyed in the upper step is connected with the movable connecting piece, then the rollers 5 and the winding and unwinding wheel 6 work in the reverse direction, the tire bead steel wire can be immersed in the plating solution, then the tire bead steel wire moves towards the side wall of the plating tank 1 through the translation mechanism, the L-shaped pipe 2 is separated from the connecting pipe 3, then the L-shaped pipe 2 swings back and forth through the deflection mechanism, the plating solution enters the L-shaped pipe 2, the plating solution in the L-shaped pipe 2 interacts with the plating solution in the plating tank 1 constantly, thereby meeting the plating solution requirement, the copper sulfate and the like are uniformly distributed, the copper sulfate and the like added subsequently can be mixed with the mother liquor in an accelerated manner, the wire wheel 4 can move up and down through the vertical moving mechanism, and a part of steel wires can be ejected out of the plating solution, so that the time of the plating solution is adjusted. The invention can realize the non-contact immersion of the tire bead steel wire, so as to prevent the plating solution from contacting with the body or clothes due to improper operation of workers, and further eliminate the potential safety hazard in the processing process of the tire bead steel wire; in addition, the invention can also be applied to other devices such as a rinsing bath, an alkaline washing bath and the like, and has higher efficiency compared with manual traction or manual tool traction; simple structure is convenient for improve current coating bath etc. and has utilized L type pipe 2 to realize the plating bath stirring ingeniously, has realized the maximize utilization of structural resource.

Specifically, as shown in fig. 1, the translation mechanism according to the present embodiment is an electric telescopic rod 8, and the electric telescopic rods 8 are perpendicular to and rotationally connected with the side wall of the plating tank 1, and more specifically, rotationally connected through bearings. When no external force acts on electric telescopic handle 8, under the action of gravity, L type pipe 2 is vertical state, when electric telescopic handle 8 extends, L type pipe 2 can remove to 3 directions of connecting pipe, until L type pipe 2 is connected with connecting pipe 3, when electric telescopic handle 8 contracts, L type pipe 2 separates with connecting pipe 3, L type pipe 2 can swing this moment, thereby can stir the plating bath in the coating bath 1, make the mother liquor flow, be favorable to promoting the plating bath effect of tire bead steel wire, also be favorable to the copper sulfate of follow-up interpolation, stannous sulfate mixes with the mother liquor, thereby maintain plating bath concentration.

Specifically, as shown in fig. 1 or 4, the deflection mechanism described in this embodiment is a crankshaft 9, two ends of the crankshaft 9 are both rotatably connected to the side wall of the plating tank 1, the length direction of the crankshaft 9 is parallel to the electric telescopic rod 8, two sides of the crankshaft 9 are respectively provided with a curved portion, the curved portion of the crankshaft 9 is rotatably provided with a circular ring 10, the periphery of the circular ring 10 is fixedly connected to one end of a connecting rod 11, the periphery of a cylinder body of the electric telescopic rod 8 is fixedly provided with a fin plate, the fin plate is perpendicular to the corresponding electric telescopic rod 8, and is longitudinally arranged behind the electric telescopic rod 8 in fig. 1, the other end of the connecting rod 11 is respectively hinged to the corresponding fin plate, the periphery of the crankshaft 9 is fixedly provided with a first gear 12, the top of the plating tank 1 is fixedly provided with a low-speed motor 13, the output end of the low-speed motor 13 is fixedly provided with a second. After the user starts low-speed motor 13, under the transmission of first gear 12 and second gear 14, can make bent axle 9 rotate, bent axle 9 passes through ring 10, connecting rod 11 can drive the fin and use electric telescopic handle 8 as the center luffing motion, thereby make electric telescopic handle 8 use self to reciprocate to rotate as the center, electric telescopic handle 8 drives L type pipe 2 reciprocating motion, can stir the plating solution in coating bath 1, and can make the plating solution in L type pipe 2 and the plating solution in coating bath 1 mutual, in order to avoid appearing the condition that the plating solution concentration in L type pipe 2 is less than the plating solution concentration in coating bath 1, compare in traditional stirring mode, need not to make stirring vane rotate at a high speed, can reduce the energy consumption, and two L type pipes 2 synchronous motion, its coverage is bigger, stirring effect is better.

Further, as shown in fig. 1, sleeves 15 are fixedly mounted on both sides of the connecting pipe 3 in this embodiment, the inner wall of each sleeve 15 is fixedly connected to the periphery of the connecting pipe 3, the distance between the outer ends of the two sleeves 15 is greater than the length of the connecting pipe 3, tapered covers 16 are disposed at the ends of the two sleeves 15 that are away from each other, the outer diameter of each tapered cover 16 is greater than the inner diameter of the corresponding tapered cover, the tapered covers 16 and the sleeves 15 are of an integral structure, through grooves 17 are formed in the tops of the sleeves 15 and the tapered covers 16, and the width of the through grooves 17 is greater than the diameter of the bead wires. When the electric telescopic rod 8 extends, the lower end of the L-shaped pipe 2 is firstly contacted with the conical cover 16, the conical cover 16 is gradually contracted in the direction close to the connecting pipe 3, the connection between the L-shaped pipe 2 and the connecting pipe 3 can be guided until the L-shaped pipe 2 is inserted into the sleeve 15 and contacted with the end part of the connecting pipe 3, after the L-shaped pipe 2 is separated from the connecting pipe 3, the wire wheel 4 can move upwards, the periphery of the wire wheel 4 is of a concave structure, the tire bead steel wire can be ejected out of the connecting pipe 3, the plating solution can be ejected out continuously, and the plating solution time of the tire bead steel wire can be adjusted.

Furthermore, as shown in fig. 1, the vertical moving mechanism in this embodiment is a multi-stage telescopic rod 18, the movable end of the multi-stage telescopic rod 18 is fixedly connected to the upper end of the bracket 19, and the reel 4 is fixedly mounted at the bottom of the bracket 19. The mounting panel of the type of falling L of fixed mounting respectively in the top both sides of coating bath 1, the stiff end of multi-stage telescopic rod 18 is upper end and mounting panel fixed connection promptly, the vertical setting of multi-stage telescopic rod 18, the length of support 19 can set up to be greater than the distance of line wheel 4 to liquid level, in order to avoid multi-stage telescopic rod 18 and plating bath contact, can reduce the sealed requirement of multi-stage telescopic rod 18, support 19, L type pipe 2, connecting pipe 3 waits that the part in the plating bath all chooses for use not to react with the plating bath and corrosion-resistant material.

Further, as shown in fig. 6, the movable connection member of the present embodiment includes a seat plate 20, a stud 21 is vertically installed on the seat plate 20, and a nut 22 is threadedly installed on the stud 21. The flexible cable 7 is fixedly connected with the seat plate 20, the stud 21 is fixedly connected with the seat plate 20 and is positioned on one side departing from the flexible cable 7, when a steel wire is connected, the steel wire is wound on the stud 21 and the nut 22 is screwed, the steel wire is very convenient, the head of the steel wire can be contacted with a plating solution except a small part covered by the nut 22, and tweezers and the like can be used for firstly winding the plating solution on the head of the steel wire on the stud 21, so that the waste caused by cutting off the steel wire which is not plated is avoided.

Furthermore, as shown in fig. 6, the nut 22 of the present embodiment is provided with a hanging ring 23. After the steel wire is pulled through the L-shaped pipe 2 by the movable connecting piece, a user can hook the hanging ring 23 by using tools such as a hook and the like, and then the winding and unwinding wheel 6 releases the flexible cable 7, so that the steel wire is introduced into a subsequent rinsing bath in a non-contact manner.

Further, as shown in fig. 3, a guiding mechanism for the bead wire is provided above the connecting tube 3 according to the present embodiment. The guiding mechanism is composed of two vertical plates 24 which are parallel to each other, the distance between the two vertical plates 24 is the same as the width of the transparent groove 17, the arc plates 25 are fixedly installed at the top and the bottom of the vertical plates 24, and the arc plates 25 face to the front or the back of the plating groove 1, so that the steel wire can smoothly enter between the two vertical plates 24 from bottom to top, and the steel wire can smoothly pass through the transparent groove 17 from top to bottom to return into the connecting pipe 3.

Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.

Claims (8)

1. The utility model provides a tire bead steel wire processing equipment that plating bath utilization ratio is high, is including plating groove (1), its characterized in that: the two sides of the plating tank (1) are respectively provided with an L-shaped pipe (2), the L-shaped pipes (2) are respectively connected with the plating tank (1) through a translation mechanism, the translation mechanism is also connected with a deflection mechanism, the deflection mechanism can enable the translation mechanism to swing back and forth by taking the deflection mechanism as a center, the two L-shaped pipes (2) are connected through a connecting pipe (3), the two L-shaped pipes (2) and the connecting pipe (3) can form a U-shaped structure with an upward opening, the two sides below the connecting pipe (3) are respectively provided with a wire wheel (4), the wire wheels (4) are both connected with a vertical moving mechanism, one side of a wire outlet of the plating tank (1) is provided with two roller wheels (5) which are arranged side by side, a winding and unwinding wheel (6) is arranged above the two roller wheels (5), a flexible cable (7) is wound on the winding and unwinding wheel (6), the flexible cable (7) passes through the two roller wheels (5), and the two roller wheels, the movable end of the flexible cable (7) is provided with a movable connecting piece which is used for connecting the tire bead steel wire.

2. The bead wire processing apparatus with high plating solution utilization rate according to claim 1, characterized in that: the translation mechanism is an electric telescopic rod (8), and the electric telescopic rods (8) are perpendicular to the side wall of the plating tank (1) and are connected with the plating tank in a rotating mode.

3. The bead wire processing apparatus with high plating solution utilization rate according to claim 2, characterized in that: beat mechanism be bent axle (9), the both ends of bent axle (9) all rotate with the lateral wall of plating groove (1) and be connected, the both sides of bent axle (9) respectively have a curved portion, the curved portion of bent axle (9) all rotates installation ring (10), the one end of the periphery fixed connection connecting rod (11) of ring (10), the equal fixed mounting fin plate in cylinder body periphery of electric telescopic handle (8), electric telescopic handle (8) that the equal perpendicular to of fin plate corresponds, the other end of connecting rod (11) is articulated with the fin plate that corresponds respectively, the first gear of periphery fixed mounting (12) of bent axle (9), plate groove (1) top fixed mounting low-speed motor (13), the output fixed mounting second gear (14) of low-speed motor (13), first gear of second gear (14) meshing (12).

4. A bead wire processing apparatus having a high plating solution utilization rate according to any one of claims 1 to 3, characterized in that: the both sides of connecting pipe (3) equal fixed mounting sleeve pipe (15), the one end that two sleeve pipes (15) deviate from each other all sets up conical cover (16), the top of sleeve pipe (15) and conical cover (16) all sets up through groove (17).

5. The bead wire processing apparatus with high plating solution utilization rate according to claim 1, characterized in that: the vertical moving mechanism is a multi-stage telescopic rod (18), the movable end of the multi-stage telescopic rod (18) is fixedly connected with the upper end of a support (19), and the wire wheel (4) is fixedly installed at the bottom of the support (19).

6. The bead wire processing apparatus with high plating solution utilization rate according to claim 1, characterized in that: the movable connecting piece comprises a seat plate (20), a stud (21) is vertically arranged on the seat plate (20), and a nut (22) is arranged on the stud (21) in a threaded mode.

7. The bead wire processing apparatus with high plating solution utilization rate according to claim 6, wherein: the nut (22) is provided with a hanging ring (23).

8. The bead wire processing apparatus with high plating solution utilization rate according to claim 4, wherein: and a guide mechanism for the bead wire is arranged above the connecting pipe (3).

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