CN203965908U - Fully-mechanized mining working collection control equipment - Google Patents
Fully-mechanized mining working collection control equipment Download PDFInfo
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- CN203965908U CN203965908U CN201420350192.4U CN201420350192U CN203965908U CN 203965908 U CN203965908 U CN 203965908U CN 201420350192 U CN201420350192 U CN 201420350192U CN 203965908 U CN203965908 U CN 203965908U
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Abstract
The utility model relates to a kind of fully-mechanized mining working collection control equipment, downhole monitoring equipment (2) is by monitor (11), collection control explosion-proof computer (12), support is monitored explosion-proof computer (13), coalcutter is monitored explosion-proof computer (14), Belt Conveying machine controller (7), three machine controllers (16) and explosion-proof switch (17) form, wherein pumping plant controller (10) is connected with explosion-proof switch (17) by monitor-interface, power-supply controller (9) is connected with combined switch (26), combined switch (26) and scraper conveyor (27), disintegrating machine (28) is connected respectively with elevating conveyor (29), the data that power-supply controller (9) gathers connect by explosion-proof switch (17).The utility model solves the communication bottleneck of the whole scope of operation, the automatic tracing and monitoring of coal cutting process video; According to the technology of Internet of things of sensor between equipment, realize the gesture recognition of relevant device, fault gives warning in advance, and realizes workplace coordination, safe and reliable production.
Description
Technical field
The utility model belongs to fully-mechanized mining working coal excavation apparatus field, is specifically related to a kind of fully-mechanized mining working collection control equipment.
Background technology
Along with China is increasing to the demand of the energy, coal mining scale also increases gradually, and workplace working condition also
Become increasingly complex, also more and more large to personnel's security threat, existing fully-mechanized mining equipment and mining type can not adapt to be needed
Want, therefore, realize mine automation and unmanned or few people's working face mining become domestic and international coal mining industry in the urgent need to.
Existing fully-mechanized mining working coal excavation apparatus, really do not accomplish unmanned or few peopleization management, if the coal excavation apparatus at the fully-mechanized mining working of hundreds of rice breaks down, need to investigate one by one reason, coal mining efficiency is low, can not make fault be solved timely, especially under the mine of low coal seam, if scrapper conveyor, elevating conveyor, a machine in belt feeder or disintegrating machine has been broken, because need to bending down health, workman slowly moves ahead in tunnel, go to solve failure problems, the scrapper conveyor that the coal of adopting due to coalcutter like this can not be broken down, elevating conveyor, the words that belt feeder or disintegrating machine send out, cause coal overheap, leak again on the ground, bad cleaning, not only increased labour intensity, and delayed production efficiency, to coal mining activity, bring very large inconvenience.
Summary of the invention
The utility model is exactly that fully-mechanized mining working coal excavation apparatus breaks down in order to solve under coal mine, early warning in time, switch and maintenance and monitoring, and a kind of fully-mechanized mining working collection control equipment is provided.
The technical solution adopted in the utility model: a kind of fully-mechanized mining working collection control equipment, it comprises surface-monitoring equipment 1, downhole monitoring equipment 2, optical Fiber Closure 3, video monitoring group 4, automatically controlled group 5, support, three machine controllers 6, Belt Conveying machine controller 7, coalcutter watch-dog 8, power-supply controller 9, pumping plant controller 10, combined switch 26, scraper conveyor 27, disintegrating machine 28, elevating conveyor 29, belt feeder 30, hydraulic support 31, coalcutter 32, downhole monitoring equipment 2 is by monitor 11, the explosion-proof computer 12 of collection control, support is monitored explosion-proof computer 13, coalcutter is monitored explosion-proof computer 14, belt controller 15, three machine controllers 16 and explosion-proof switch 17 form, wherein pumping plant controller 10 is connected with explosion-proof switch 17 by monitor-interface, transfer data to surface-monitoring equipment 1, for pumping plant controller 10 is monitored, power-supply controller 9 is connected with combined switch 26, combined switch 26 is connected respectively with scraper conveyor 27, disintegrating machine 28 and elevating conveyor 29, the data that power-supply controller 9 gathers connect by explosion-proof switch 17, transfer data to surface-monitoring equipment 1, for control switchgroup 26 and then control scraper conveyor 27, disintegrating machine 28, elevating conveyor 29, power-supply controller 9 and pumping plant controller 10, reach the unlatching of its electric-controlled switch of control or close, three machine controllers 6 are connected with scraper conveyor 27, disintegrating machine 28 and elevating conveyor 29, for start-stop and lock-in control, Belt Conveying machine controller 7 is connected with belt feeder 30, and for to its centralized control, three machine controllers 6 are all connected with surface-monitoring equipment 1 by explosion-proof switch 17 with Belt Conveying machine controller 7, coalcutter 32 is connected with coalcutter watch-dog 8, coalcutter watch-dog 8 is monitored explosion-proof computer 14 with coalcutter and is connected, support is monitored explosion-proof computer 13 with support for automatically controlled group 5 and is connected, coalcutter is monitored explosion-proof computer 14 and is monitored explosion-proof computer 13 with support and be connected, and support is monitored explosion-proof computer 13 and is connected with surface-monitoring equipment 1 by explosion-proof switch 17, video monitoring group 4 is connected with the explosion-proof computer 12 of collection control with monitor 11 respectively, video monitoring group 4 is connected with hydraulic support 31, video monitoring group 4 is connected with surface-monitoring equipment 1 by optical Fiber Closure 3, and the explosion-proof computer 12 of collection control is connected with surface-monitoring equipment 1 by explosion-proof switch 17.
Further, described surface-monitoring equipment 1 is comprised of monitoring host computer 18, monitoring server 19, supervision main frame 20, integrated switch board 21 and mine automated network box 22, wherein monitoring host computer 18 is all connected with mine automated network box 22 with monitoring server 19, monitor that main frame 20 is connected with integrated switch board 21, integrated switch board 21 is connected with optical Fiber Closure 3.
Further, video monitoring group 4 is comprised of video camera 23, light end instrument 24 and video synthesis controller 25, and wherein video camera 23 is connected with light end instrument 24, and light end instrument 24 is connected with video synthesis controller 25, and video camera 23 is arranged on coal-face.
Further, described monitor 11 is comprised of three monitors, is respectively used to show hydraulic support 31, coalcutter 32 and coal-face picture.
Further, described scraper conveyor 27, disintegrating machine 28, elevating conveyor 29 and belt feeder 30 are laid with hands free telephone 33 along the line.
The utility model compared with prior art its beneficial effect is: the utility model is realized robotization control and the Remote of coal mining activity; By coal cutter memorized cutting, regulate control, the total tune control technology of coalcutter, support electro-hydraulic control, transportation system, realize equipment on the spot/concentrate/long-range three-level network management, system can be according to the size of transportation system's load, the productive capacity of auto-control coalcutter; By wireless network, cover, realize the reliable communicating of mobile device coalcutter under environment on coalface, video, voice, data unification of three nets, solve the communication bottleneck of the whole scope of operation, the automatic tracing and monitoring of coal cutting process video; According to the technology of Internet of things of sensor between equipment, realize the gesture recognition of relevant device, fault gives warning in advance, and realizes workplace coordination, safe and reliable production.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Embodiment
As shown in Figure 1, a kind of fully-mechanized mining working collection control equipment, it comprises surface-monitoring equipment 1, downhole monitoring equipment 2, optical Fiber Closure 3, video monitoring group 4, automatically controlled group 5, support, three machine controllers 6, Belt Conveying machine controller 7, coalcutter watch-dog 8, power-supply controller 9, pumping plant controller 10, combined switch 26, scraper conveyor 27, disintegrating machine 28, elevating conveyor 29, belt feeder 30, hydraulic support 31, coalcutter 32, downhole monitoring equipment 2 is by monitor 11, the explosion-proof computer 12 of collection control, support is monitored explosion-proof computer 13, coalcutter is monitored explosion-proof computer 14, belt controller 15, three machine controllers 16 and explosion-proof switch 17 form, wherein pumping plant controller 10 is connected with explosion-proof switch 17 by monitor-interface, transfer data to surface-monitoring equipment 1, for pumping plant controller 10 is monitored, power-supply controller 9 is connected with combined switch 26, combined switch 26 is connected respectively with scraper conveyor 27, disintegrating machine 28 and elevating conveyor 29, the data that power-supply controller 9 gathers connect by explosion-proof switch 17, transfer data to surface-monitoring equipment 1, for control switchgroup 26 and then control scraper conveyor 27, disintegrating machine 28, elevating conveyor 29, power-supply controller 9 and pumping plant controller 10, reach the unlatching of its electric-controlled switch of control or close, three machine controllers 6 are connected with scraper conveyor 27, disintegrating machine 28 and elevating conveyor 29, for start-stop and lock-in control, Belt Conveying machine controller 7 is connected with belt feeder 30, and for to its centralized control, three machine controllers 6 are all connected with surface-monitoring equipment 1 by explosion-proof switch 17 with Belt Conveying machine controller 7, coalcutter 32 is connected with coalcutter watch-dog 8, coalcutter watch-dog 8 is monitored explosion-proof computer 14 with coalcutter and is connected, support is monitored explosion-proof computer 13 with support for automatically controlled group 5 and is connected, coalcutter is monitored explosion-proof computer 14 and is monitored explosion-proof computer 13 with support and be connected, and support is monitored explosion-proof computer 13 and is connected with surface-monitoring equipment 1 by explosion-proof switch 17, video monitoring group 4 is connected with the explosion-proof computer 12 of collection control with monitor 11 respectively, video monitoring group 4 is connected with hydraulic support 31, video monitoring group 4 is connected with surface-monitoring equipment 1 by optical Fiber Closure 3, and the explosion-proof computer 12 of collection control is connected with surface-monitoring equipment 1 by explosion-proof switch 17.Described surface-monitoring equipment 1 is comprised of monitoring host computer 18, monitoring server 19, supervision main frame 20, integrated switch board 21 and mine automated network box 22, wherein monitoring host computer 18 is all connected with mine automated network box 22 with monitoring server 19, monitor that main frame 20 is connected with integrated switch board 21, integrated switch board 21 is connected with optical Fiber Closure 3.Video monitoring group 4 is comprised of video camera 23, light end instrument 24 and video synthesis controller 25, and wherein video camera 23 is connected with light end instrument 24, and light end instrument 24 is connected with video synthesis controller 25, and video camera 23 is arranged on coal-face.Described monitor 11 is comprised of three monitors, is respectively used to show hydraulic support 31, coalcutter 32 and coal-face picture.Described scraper conveyor 27, disintegrating machine 28, elevating conveyor 29 and belt feeder 30 are laid with hands free telephone 33 along the line.
Each systemic effect is as follows:
1) by the collection of downhole monitoring equipment, controlling explosion-proof computer, support monitors explosion-proof computer and coalcutter and monitors explosion-proof computer and realize to subsystems is carried out information detection, control, demonstration, the function such as reports to the police, uploads.
2) between automatically controlled group of coalcutter watch-dog and support, carry out communication.
The total data of coalcutter watch-dog, by automatically controlled group of collection of support processing, is finally reported to ground monitoring center by explosion-proof switch, realizes the remote monitoring of ground coalcutter and hydraulic support.
3) communication between automatically controlled group of support and downhole monitoring equipment.
Automatically controlled group of support is monitored between explosion-proof computer and is connected by ICP/IP protocol with support, and automatically controlled group of support is passed to collection control computer by the main technical detail of automatically controlled group of coal winning machine position and support, and uploads surface-monitoring equipment by explosion-proof switch.
4) communication between power-supply controller and downhole monitoring equipment
Supply the data of power-supply controller after explosion-proof switch, data are unified into the form of TCP/IP, realize the data monitoring on down-hole and ground.The equipment of monitoring is: mobile substation high and low voltage switch, coalcutter switch, scraper conveyor switch, disintegrating machine switch, elevating conveyor switch, atomizing pump switch, emulsification pump switch, belt feeder frequency converter.
5) communication between pumping plant controller and downhole monitoring equipment.
Pumping plant controller is with monitor-interface, and is connected with downhole monitoring equipment, and the looped network of the data access mine of pumping plant.Down-hole and surface-monitoring equipment obtain data from looped network, realize the monitoring to pumping plant controller.
6) video monitoring group
Video camera collection site image, and be converted to light signal by optical transmitter and receiver, finally by video monitoring group, transfer to down-hole and surface-monitoring equipment.
2) three machine controllers
The hands free telephone of workplace is realized call function along the line; Complete start-stop and lock-in control to disintegrating machine, elevating conveyor, scraper conveyor etc., the urgency of the finishing equipment lock of closing down; Under the cooperation of downhole monitoring equipment, realize the early warning of equipment start-stop.
3) Belt Conveying machine controller
Hands free telephone on belt feeder is realized call function along the line; Be furnished with speed, smog, sideslip, temperature, vertically tear, the multiple sensors such as overtemperature watering, current of electric, realize the multi-faceted protection of belt feeder.
4) downhole monitoring equipment
Downhole monitoring equipment is as the brain of whole system, and collect and deposit in from each equipment collection of workplace and the data that transmit, the operating mode of surveillance equipment and operating state, and optimize coal winning technology, realize each equipment coordination operation.
Support is monitored the data such as the roof pressure, pushing and sliding stroke, operating state of explosion-proof computer Real-Time Monitoring fully mechanized mining supporter, and shows in real time and report to the police.
The data of each equipment is polynary by explosion-proof switch, isomery are unified is a kind of form, realizes centralized management, the centralized control of Surveillance center and ground monitoring center in down-hole, and the service data of distinct device is sent to associate device.
Band conveyor controller has the functions such as input, output, speech communication, safety guarantee, self diagnosis and other system communication, can realize the centralized control of sealing-tape machine and control on the spot.
Three machine controllers have the functions such as input, output, speech communication, safety guarantee, self diagnosis and other system communication; Complete start-stop and lock-in control to disintegrating machine, elevating conveyor, scraper conveyor etc.
Three monitors show respectively the image of support, coalcutter and point of fixity.
5) surface-monitoring equipment
Surface-monitoring equipment is realized the functions such as data storage, data analysis, webpage issue, and monitoring host computer is for showing, inquire about parameter or the action of each equipment of down-hole.
Video switch board is caught down-hole the light signal coming and is converted to electric signal, and by video main frame, is shown the image at workplace scene.
Claims (5)
1. a fully-mechanized mining working collection control equipment, it comprises surface-monitoring equipment (1), downhole monitoring equipment (2), optical Fiber Closure (3), video monitoring group (4), automatically controlled group of support (5), three machine control groups (6), Belt Conveying machine controller (7), coalcutter watch-dog (8), power-supply controller (9), pumping plant controller (10), combined switch (26), scraper conveyor (27), disintegrating machine (28), elevating conveyor (29), belt feeder (30), hydraulic support (31), coalcutter (32), is characterized in that: downhole monitoring equipment (2) is by monitor (11), collection control explosion-proof computer (12), support is monitored explosion-proof computer (13), coalcutter is monitored explosion-proof computer (14), Belt Conveying machine controller (7), three machine controllers (16) and explosion-proof switch (17) form, and wherein pumping plant controller (10) is connected with explosion-proof switch (17) by monitor-interface, transfers data to surface-monitoring equipment (1), for pumping plant controller (10) is monitored, power-supply controller (9) is connected with combined switch (26), combined switch (26) is connected respectively with scraper conveyor (27), disintegrating machine (28) and elevating conveyor (29), the data that power-supply controller (9) gathers connect by explosion-proof switch (17), transfer data to surface-monitoring equipment (1), for combined switch (26) and then control scraper conveyor (27), disintegrating machine (28), elevating conveyor (29), power-supply controller (9) and pumping plant controller (10), reach the unlatching of its electric-controlled switch of control or close, three machine controllers (16) are connected with scraper conveyor (27), disintegrating machine (28) and elevating conveyor (29), for start-stop and lock-in control, Belt Conveying machine controller (7) is connected with belt feeder (30), and for to its centralized control, three machine controllers (16) are all connected with surface-monitoring equipment (1) by explosion-proof switch (17) with Belt Conveying machine controller (7), coalcutter (32) is connected with coalcutter watch-dog (8), coalcutter watch-dog (8) is monitored explosion-proof computer (14) with coalcutter and is connected, support automatically controlled group (5) is monitored explosion-proof computer (13) with support and is connected, coalcutter is monitored explosion-proof computer (14) and is monitored explosion-proof computer (13) with support and be connected, and support is monitored explosion-proof computer (13) and is connected with surface-monitoring equipment (1) by explosion-proof switch (17), video monitoring group (4) is connected with the collection explosion-proof computer of control (12) with monitor (11) respectively, video monitoring group (4) is connected with hydraulic support (31), video monitoring group (4) is connected with surface-monitoring equipment (1) by optical Fiber Closure (3), and the collection explosion-proof computer of control (12) is connected with surface-monitoring equipment (1) by explosion-proof switch (17).
2. a kind of fully-mechanized mining working collection control equipment according to claim 1, it is characterized in that: described surface-monitoring equipment (1) is comprised of monitoring host computer (18), monitoring server (19), supervision main frame (20), integrated switch board (21) and mine automated network box (22), wherein monitoring host computer (18) is all connected with mine automated network box (22) with monitoring server (19), monitor that main frame (20) is connected with integrated switch board (21), integrated switch board (21) is connected with optical Fiber Closure (3).
3. a kind of fully-mechanized mining working collection control equipment according to claim 1, it is characterized in that: video monitoring group (4) is comprised of video camera (23), light end instrument (24) and video synthesis controller (25), wherein video camera (23) is connected with light end instrument (24), light end instrument (24) is connected with video synthesis controller (25), and video camera (23) is arranged on coal-face.
4. a kind of fully-mechanized mining working collection control equipment according to claim 1, is characterized in that: described monitor (11) is comprised of three monitors, is respectively used to show hydraulic support (31), coalcutter (32) and coal-face picture.
5. a kind of fully-mechanized mining working collection control equipment according to claim 1, is characterized in that: described scraper conveyor (27), disintegrating machine (28), elevating conveyor (29) and belt feeder (30) are laid with hands free telephone (33) along the line.
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