CN203944978U - There is the welding torch up-down adjustment device of distant control function - Google Patents
There is the welding torch up-down adjustment device of distant control function Download PDFInfo
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- CN203944978U CN203944978U CN201420336831.1U CN201420336831U CN203944978U CN 203944978 U CN203944978 U CN 203944978U CN 201420336831 U CN201420336831 U CN 201420336831U CN 203944978 U CN203944978 U CN 203944978U
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- welding torch
- welding
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- electric control
- adjustment device
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Abstract
A kind of welding torch up-down adjustment device with distant control function, it comprises welding torch, remote signal receiver, remote controller and can realize welding torch rotation and the welding torch governor motion of tilting action and realize the welding torch electric control mechanism of controlling that walks up and down, described remote signal receiver is connected on electric control mechanism, and is electrically connected with electric control mechanism; Described welding torch governor motion is connected between welding torch and electric control mechanism.The utility model adopts simple theory of mechanics, rational in infrastructure and compact, volume is little, is convenient to use in less space, realizes bottoming, filling, the continuous automatic welding of capping, improves welding procedure implementation capacity.The upper and lower dynamic adjustments of welding torch and existing source of welding current equipment automatically regulate and combine, and perfect electric arc dynamic adjustment performance, improves welding efficiency and quality, reduces production costs.It utilizes remote terminal remote control adjustment, avoids the artificial closely danger of welding, and easy to operate simple, less demanding to personnel's technical ability, practicality is high.
Description
Technical field
The utility model relates to automatic welding control appliance, relates in particular to a kind of welding torch up-down adjustment device with distant control function.
Background technology
Existing automatic welding equipment only has the manual up-down adjustment device of welding torch, thereby can not carry out the upper and lower dynamic adjustments of welding torch when welding, and has following problem:
1. when multi-pass welding, be soldered one deck and must stop and readjust torch height, the more lower one deck welding of weldering, efficiency is very low.
2. in fact due to manual operation, the factors such as artificial shake cause weldment weld seam injustice, and when welding, the distance of welding torch and weld seam is to fluctuate up and down all the time.Often fluctuation is larger, and welding arc is unstable, need to stop welding and readjust torch height, otherwise cannot weld or welding quality cannot ensure; And manually closely welding easily brings potential safety hazard.
Because the essence of welding is two or more technical process of the same race or foreign material links into an integrated entity by the combination between atom or molecule and diffusion.The technique of welding operation directly has influence on the bond strength of weld seam microstructure, especially in the time of multi-pass welding, the welding procedure of existing automatic welding equipment is while being often soldered one deck, adjusting torch height need stop, or crawl regulates torch height, like this to such an extent as to the reaction time lag behind, be unfavorable for the continuity of whole welding process and welding pool metallurgical reaction, thereby affect joint quality and welding efficiency between weld layer.
In welding field, there is welding tractor miscellaneous, injected new power for improving welding production efficiency; But existing automatic welding carriage is all without the dynamically upper and lower self-checking device of welding torch, before weldering, be all to carry out welding by first regulating after having fixed, it is all that the automatic regulative mode carrying by MIG/MAG welding machine automatically adjusts that trickle arc length in welding process changes, cannot regulate for larger welding fluctuation, can not realize bottoming, the filling of pipeline, the continuous sequence of capping, production efficiency is low.
To sum up, there is following shortcoming in automatic welding carriage and control appliance at present:
1. without the upper and lower dynamic adjustments device of welding torch.
2. percent of automatization is low, can not carry out continuously the automatic welding of pipeline bottoming, filling and capping.
3. increase interlayer and stop and joint, reduce welding efficiency, affect welding quality.
Along with the development of mechanical & electrical technology, the fast development of equipment manufacture is had laid a good foundation, be further to strengthen that industrial foundation is built and the manufacture of Large-Scale Equipment, enhance productivity and workmanship is current inevitable development trend.
Utility model content
The purpose of this utility model is to provide a kind of welding torch up-down adjustment device with distant control function, and it can realize the continuous sequence of bottoming, filling, capping during for multi-pass welding, can greatly improve welding efficiency and quality.
The utility model is achieved like this, it comprises welding torch, it is characterized in that, it also comprises remote signal receiver, remote controller and can realize welding torch rotation and the welding torch governor motion of tilting action and realize the welding torch electric control mechanism of controlling that walks up and down, described remote signal receiver is connected on electric control mechanism, and is electrically connected with electric control mechanism; Described welding torch governor motion is connected between welding torch and electric control mechanism.
Welding torch governor motion mainly completes welding torch and regulates at other trace of certain height, and this adjusting is mainly manually operated by securing member; Wherein do rotation adjusting by turning the cooperation of Control Component and the first inclination control assembly, do welding torch tilt adjustment by the cooperation of the first inclination control assembly and the second inclination control assembly.Described welding torch governor motion comprises rotation Control Component, the first inclination control assembly and the second inclination control assembly, described rotation Control Component is tubular structure, one end of the first inclination control assembly is fastenedly connected in rotation Control Component by threaded fasteners, the other end of the first inclination control assembly is connected by threaded fasteners axle with the second inclination control assembly, and described the second inclination control assembly is provided with the tubular structure for being fixedly connected with welding torch.The top of described welding torch is connected in the tubular structure of the second inclination control assembly by threaded fasteners.
Electric control mechanism is mainly controlled walking up and down of welding torch, described electric control mechanism comprises connecting rod, mechanism supports frame, vertical screw mandrel, motor, elevator and riser guide, one end of connecting rod is fixedly connected with on elevator, and the other end is fixedly connected with rotation Control Component; Vertically the lower end of screw mandrel is connected with the motor being fixed on mechanism supports frame, and vertically screw mandrel passes the center of elevator, and is threaded with elevator, and the edge of elevator is connected with respectively lower end and is fixed on the riser guide on mechanism supports frame.
On described welding torch up-down adjustment device, be also provided with the range finder for surveying dynamic distance between welding torch and weldment.
The utility model can carry out dynamic regulation and control to welding torch by remote control and DATA REASONING; In described remote signal receiver, be provided with control module, described control module connects respectively range finder and motor, the remote signal that control module receives by remote signal receiver and range finder detection data control motor, to realize the control that walks up and down to welding torch.
The beneficial effects of the utility model are: 1. the utility model adopts simple theory of mechanics, rational in infrastructure and compact, volume is little, are convenient to use in less space, realize bottoming, filling, the continuous automatic welding of capping, improve welding procedure implementation capacity.2. the upper and lower dynamic adjustments of welding torch and existing source of welding current equipment automatically regulate and combine, and perfect electric arc dynamic adjustment performance, improves welding efficiency and quality, reduces production costs.3. utilize remote terminal remote control adjustment, avoid the artificial closely danger of welding, easy to operate simple, less demanding to personnel's technical ability, practicality is high.
Brief description of the drawings
Fig. 1 is the structural representation of an embodiment of the utility model.
Fig. 2 is the structure perspective view of the utility model mechanical mechanism.
Fig. 3 is the structure top view of the utility model mechanical mechanism.
Fig. 4 is the structural representation after disassembling of the utility model welding torch governor motion.
Welding torch 2, connecting rod 3, vertically screw mandrel 4, riser guide 5, mechanism supports frame 6, remote signal receiver 7, motor 8, elevator 9, remote controller 10, rotation Control Component 11, the first inclination control assembly 12, the second inclination control assembly 13, threaded fasteners 14, range finder in the drawings, 1.
Detailed description of the invention
Below in conjunction with accompanying drawing, detailed description of the invention of the present utility model is described further.
As shown in Figure 1, the utility model is achieved like this, it comprises welding torch 1, it also comprises remote signal receiver 6, remote controller 9 and can realize that welding torch 1 rotates and the welding torch governor motion of tilting action and realize welding torch 1 electric control mechanism of controlling that walks up and down, described remote signal receiver 6 is connected on electric control mechanism, and is electrically connected with electric control mechanism; Described welding torch governor motion is connected between welding torch 1 and electric control mechanism.
As shown in Figure 2, Figure 3 and Figure 4, welding torch governor motion mainly completes welding torch 1 and regulates at other trace of certain height position, and this adjusting is mainly manually operated by securing member; Wherein do rotation adjusting by turning the cooperation of Control Component 10 and the first inclination control assembly 11, do the tilt adjustment of welding torch 1 by the cooperation of the first inclination control assembly 11 and the second inclination control assembly 12.Described welding torch governor motion comprises rotation Control Component 10, the first inclination control assembly 11 and the second inclination control assembly 12, described rotation Control Component 10 is tubular structure, one end of the first inclination control assembly 11 is fastenedly connected in rotation Control Component 10 by threaded fasteners 13, the other end of the first inclination control assembly 11 is connected by threaded fasteners 13 axles with the second inclination control assembly 12, and described the second inclination control assembly 12 is provided with the tubular structure for being fixedly connected with welding torch 1.The top of described welding torch 1 is connected in the tubular structure of the second inclination control assembly 12 by threaded fasteners 13.
The mating part of the first inclination control assembly 11 and the second inclination control assembly 12 adopts U-shaped structure, and the second inclination control assembly 12 is assemblied in by threaded fasteners 13 in the U-shaped structure of the first inclination control assembly 11; The second inclination control assembly 12 is designed to tubular structure with the position that welding torch 1 is connected, can limits well like this welding torch 1, welding torch 1 can only, along the axis direction shift position of tubular structure, conveniently be regulated.
At electric control mechanism control welding torch 1 during to certain height, according to the position of weldment, by angle of inclination and the rotation of welding torch governor motion control welding torch, fix by threaded fasteners 13 after adjusting position.
Electric control mechanism is mainly controlled walking up and down of welding torch 1, described electric control mechanism comprises connecting rod 2, mechanism supports frame 5, vertical screw mandrel 3, motor 7, elevator 8 and riser guide 4, one end of connecting rod 2 is fixedly connected with on elevator 8, and the other end is fixedly connected with rotation Control Component 10; Vertically the lower end of screw mandrel 3 is connected with the motor 7 being fixed on mechanism supports frame 5, and vertically screw mandrel 3 passes the center of elevator 8, and is threaded with elevator 8, and the edge of elevator 8 is connected with respectively lower end and is fixed on the riser guide 4 on mechanism supports frame 5.Electric control mechanism is taking motor 7 as power, and motor 7 carries out rotating speed and the adjusting turning to according to the pulse signal of control module; Motor 7 drives vertical screw mandrel 3 to rotate, and vertically 3 of screw mandrels drive coupled elevator 8 in the vertical directions to walk along riser guide 4, elevator 8 and then drive welding torch governor motion and welding torch to move up and down by connecting rod 2.
On described welding torch up-down adjustment device, be also provided with the range finder 14 for surveying dynamic distance between welding torch 1 and weldment.Range finder 14 can be according on electric control mechanism and on welding torch governor motion.
The utility model can carry out dynamic regulation and control to welding torch by remote control and DATA REASONING; In described remote signal receiver 6, be provided with control module, described control module connects respectively range finder 14 and motor 7, the detection data control motor 7 of the remote signal that control module receives by remote signal receiver 6 and range finder 14, to realize the control that walks up and down to welding torch 1.
In use, according to the situation of weldment, by electric control mechanism, welding torch 1 is adjusted to suitable height and position, then adjusts welding torch and the distance of weld seam and the inclination optimum tilt angle of welding by welding torch governor motion; After above-mentioned preparation completes, quality and the shape etc. that need to weld according to weldment set welding parameter storehouse, then completes the operations such as bottoming 12, filling 13 and capping 14 with predefined welding cell control electric control mechanism by control module; In the process of whole welding, range finder 14 can detect the relative distance of welding torch and weldment in time, and feed back to control module, control module has judged whether predetermined welding operation according to predefined welding parameter, if there is apparent error, control module stops electric control mechanism, in round-off error parameter with after adjusting, continues welding until complete.The utility model can also complete the upper and lower dynamic adjustments of above-mentioned welding torch by remote controller 9.
The utility model has been taken into account automatic welding and manually operated two-fold advantage, can realize the continuous welding of the processes such as bottoming, filling, capping, greatly raise the efficiency, and Binding distance sensor is realized Based Intelligent Control and welding.
Claims (4)
1. one kind has the welding torch up-down adjustment device of distant control function, it comprises welding torch, it is characterized in that, it also comprises remote signal receiver, remote controller and can realize welding torch rotation and the welding torch governor motion of tilting action and realize the welding torch electric control mechanism of controlling that walks up and down, described remote signal receiver is connected on electric control mechanism, and is electrically connected with electric control mechanism; Described welding torch governor motion is connected between welding torch and electric control mechanism;
Described welding torch governor motion comprises rotation Control Component, the first inclination control assembly and the second inclination control assembly, described rotation Control Component is tubular structure, one end of the first inclination control assembly is fastenedly connected in rotation Control Component by threaded fasteners, the other end of the first inclination control assembly is connected by threaded fasteners axle with the second inclination control assembly, and described the second inclination control assembly is provided with the tubular structure for being fixedly connected with welding torch;
Described electric control mechanism comprises connecting rod, mechanism supports frame, vertical screw mandrel, motor, elevator and riser guide, and one end of connecting rod is fixedly connected with on elevator, and the other end is fixedly connected with rotation Control Component; Vertically the lower end of screw mandrel is connected with the motor being fixed on mechanism supports frame, and vertically screw mandrel passes the center of elevator, and is threaded with elevator, and the edge of elevator is connected with respectively lower end and is fixed on the riser guide on mechanism supports frame.
2. the welding torch up-down adjustment device with distant control function as claimed in claim 1, is characterized in that, the top of described welding torch is connected in the tubular structure of the second inclination control assembly by threaded fasteners.
3. the welding torch up-down adjustment device with distant control function as claimed in claim 1, is characterized in that, on described welding torch up-down adjustment device, is also provided with the range finder for surveying dynamic distance between welding torch and weldment.
4. the welding torch up-down adjustment device with distant control function as claimed in claim 1, it is characterized in that, in described remote signal receiver, be provided with control module, described control module connects respectively range finder and motor, the remote signal that control module receives by remote signal receiver and range finder detection data control motor, to realize the control that walks up and down to welding torch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420336831.1U CN203944978U (en) | 2014-06-23 | 2014-06-23 | There is the welding torch up-down adjustment device of distant control function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420336831.1U CN203944978U (en) | 2014-06-23 | 2014-06-23 | There is the welding torch up-down adjustment device of distant control function |
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| Publication Number | Publication Date |
|---|---|
| CN203944978U true CN203944978U (en) | 2014-11-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420336831.1U Withdrawn - After Issue CN203944978U (en) | 2014-06-23 | 2014-06-23 | There is the welding torch up-down adjustment device of distant control function |
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| Country | Link |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104043891A (en) * | 2014-06-23 | 2014-09-17 | 吉林市金易科焊接技术有限公司 | Welding torch vertical adjusting device with remote control function |
-
2014
- 2014-06-23 CN CN201420336831.1U patent/CN203944978U/en not_active Withdrawn - After Issue
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104043891A (en) * | 2014-06-23 | 2014-09-17 | 吉林市金易科焊接技术有限公司 | Welding torch vertical adjusting device with remote control function |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20141119 Effective date of abandoning: 20160629 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |