CN203944305U - The blender of a kind of double mixing and conveying function - Google Patents
The blender of a kind of double mixing and conveying function Download PDFInfo
- Publication number
- CN203944305U CN203944305U CN201420395558.XU CN201420395558U CN203944305U CN 203944305 U CN203944305 U CN 203944305U CN 201420395558 U CN201420395558 U CN 201420395558U CN 203944305 U CN203944305 U CN 203944305U
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- Prior art keywords
- storage bin
- blender
- dispersal device
- conveying function
- feeder
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- 239000000463 material Substances 0.000 claims abstract description 77
- 238000003860 storage Methods 0.000 claims abstract description 46
- 238000007599 discharging Methods 0.000 claims abstract description 23
- 238000004806 packaging method and process Methods 0.000 abstract description 15
- 238000005265 energy consumption Methods 0.000 abstract description 10
- 230000000694 effects Effects 0.000 abstract description 6
- 210000001138 tear Anatomy 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 14
- 230000008569 process Effects 0.000 description 11
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000013461 design Methods 0.000 description 5
- 239000002245 particle Substances 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 229940095686 granule product Drugs 0.000 description 3
- 239000000203 mixture Substances 0.000 description 2
- 230000008901 benefit Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 238000005453 pelletization Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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- Accessories For Mixers (AREA)
Abstract
The utility model discloses the blender of a kind of double mixing and conveying function.Hold concurrently and mix and the blender of conveying function, comprise storage bin, be arranged on the helical feeder in storage bin, the dispersal device that is arranged on helical feeder upper end, discharging opening and be arranged on the switching valve at discharging opening place.Helical feeder is installed in storage bin, is utilized spiral vibrating material loading principle that material is up carried, evenly scatter in storage bin by dispersal device; Switching valve is installed at discharging opening place, the upper end of helical feeder; Realize the object that the material mixing is delivered directly to packaging facilities.The utility model can reduce equipment investment, and its mixed effect is better, weares and teares less, and the product mixing further can be delivered in packaging facilities.Energy consumption is low, rub little, thereby equipment attrition is little.Under same Isoquant condition, can reduce more than 80% energy consumption, and the wearing and tearing of equipment reduce more than 95%.
Description
Technical field
The utility model belongs to granule product processing technique field, is specifically related to the blender of a kind of double mixing and conveying function.
Background technology
General quantity-produced granule product all will pass through mixed once operation, to guarantee the homogeneity of product quality, prior art adds material in a blender by conveying equipment conventionally, after having mixed, add in packaging facilities by conveying equipment again, this process need is by 2 conveyings, 1 mixed process, and process complexity and energy consumption are large.
In prior art, the Chinese patent that notification number is CN202784661U discloses a kind of spiral vibrating feeder, comprises a base; One is fixed on the longitudinal bracing post on base; One is set in the mass transport groove that support column is outside and rise in the shape of a spiral along its axis; One is fixed in the Power Drive Unit on mass transport groove top; Power Drive Unit comprises motor cabinet and is arranged on two vibrating motors of motor cabinet both sides, and motor cabinet is connected to the top of support column by Flexible Connector, and the bottom of mass transport groove is connected on base by Flexible Connector.Publication number is that CN101966733A discloses a kind of double-screw extruding-pelletizing production finished product mixing apparatus; all be furnished with and blow material machine at the port of export of every production line pelleter; blow the charge door of material machine relative with the discharging opening of pelleter, every discharging opening that blows material machine all communicates with the cavity volume of mixing machine by conduit.Application number is that the invention " helical feeder " of CN200620043107 discloses a kind of helical feeder, which is provided with loader outlet and pellet import, comprise frame, spiral loading plate, vibrating motor and catch tray, described loader outlet is arranged on spiral loading plate top, the base plate of said spiral loading plate is provided with sorting hole, described catch tray is fixedly installed on the below of the orlop base plate of spiral loading plate, so that separated powder or granule material grain.
The said equipment all only has the function of material loading or mixing, completes and cannot realize by an equipment the mixing of material and be transported to next process simultaneously.And while increasing conveying equipment in addition, the pipeline between batch mixer and conveying equipment and material produce friction, serious wear, causes maintenance cost high, and after wearing and tearing, transfer efficiency obviously reduces; Metal impurities after wearing and tearing are sneaked in finished product, are difficult to separate, and easily produce quality problems; In addition 2 complete equipment operations, produce the energy consumption expending also higher.Therefore be necessary to research and develop a kind of have transport material to blender, complete batch mixing and by mixing the blender of complete mass transport to multiple functions such as next process such as such as packaging facilities, to meet the needs of actual production.
Utility model content
Technical problem to be solved in the utility model is, the blender of a kind of double mixing and conveying function is provided, and unites two into one with the function of mixing carrying, and material can be scattered at storage bin uniformly, and granule product is delivered directly to packaging facilities.
The technical solution adopted in the utility model is as follows: the blender of a kind of double mixing and conveying function, comprise storage bin, be arranged on the helical feeder in storage bin, it is characterized in that, also comprise be arranged on helical feeder upper end dispersal device, be positioned at the discharging opening of helical feeder upper end and be arranged on the switching valve at discharging opening place.
Described dispersal device is cap-like structure or the funnel-shaped structure that falls, and is covered with aperture on dispersal device.
Further, the top of described dispersal device and vibrator feeder welded top; The profile of described dispersal device is truncated cone-shaped, the angle of its bus and vertical line is 30 °-60 °, and its upper bottom surface and bottom surface are sky, and its side lower middle portion is covered with aperture (not establishing aperture near the part at dispersal device top), described hole diameter is 5-10mm, and aperture is stagger arrangement and arranges.
The blender of described double mixing and conveying function also comprises high charge level meter and low level-sensing device, and described high charge level meter is arranged on the position near storage bin upper end, and described low level-sensing device is arranged on the position near storage bin lower end.
The blender of described double mixing and conveying function also comprise be arranged on storage bin below main receiver and auxiliary receiver, be arranged on the feedback port of storage bin lower end; Stretch out below storage bin the lower end of described helical feeder, and described main receiver is connected helical feeder lower end with auxiliary receiver; Described feedback port is positioned at the top of main receiver.
The blender of described double mixing and conveying function also comprises intelligent controller, for realizing the automatic control (referring to adopt electrical control means) of mixing of materials and conveying; Switching valve adopts automatic electromagnetic valve; Described automatic electromagnetic valve, vibrator feeder, high charge level meter, low level-sensing device are all electrically connected with intelligent controller.
Described dispersal device is provided with number of different types; Described dispersal device is detachably arranged on vibrator feeder top, and described dispersal device can be replaced.
The blender of described double mixing and conveying function also comprises cylinder or the electric device for controlling switching valve.
A kind of mixing of materials and carrying method, helical feeder is installed in storage bin, utilize spiral vibrating material loading principle that material is up carried, install one on the top of helical feeder and be with foraminate cap shape dispersal device, and being equipped with by the shape size of the angle of inclination to dispersal device, aperture and the arrangement mode of aperture, allow the material of carrying pass through dispersal device and can evenly scatter in storage bin, make the mixed uniformly object of material thereby reach;
Helical feeder upper end a discharging opening that leads to packaging facilities is set, and discharging opening place install switching valve; In the time that the material in storage bin does not arrive predetermined altitude, switching valve is in closed condition, and material overflows from dispersal device, dispersed scattering in storage bin; In the time that the material in storage bin arrives predetermined altitude, switching valve is opened, and material enters in packaging facilities along discharging opening, thereby realizes the object that the material mixing is delivered directly to packaging facilities.
Described mixing of materials and carrying method, comprise the steps:
Helical feeder is the step of convey materials up;
Under switching valve closed condition, material evenly scatters the step in storage bin through dispersal device;
The step that the material scattering mixes again with new production material out;
The switching valve of the material mixing through opening enters the step in packaging facilities along discharging opening;
The material step that switching valve cuts out again during lower than low material level;
High charge level is being set and high charge level meter is being installed near the position of storage bin upper end, low material level is being set and low level-sensing device is installed near the position of storage bin lower end; Feedback port and the main receiver that is connected helical feeder lower end are set in storage bin lower end, and feedback port is positioned at the top of main receiver; Material enters in vibration feeding device by main receiver, under the effect of motor oscillating power, is transported to top by helical feeder; In the time that the material in storage bin does not reach high charge level, switching valve is always in closed condition, and material overflows from dispersal device, dispersed scattering in storage bin; Feedback port is always in open state in whole service process, and the material scattering in storage bin drops in main receiver again through feedback port from storage bin, again produces continuous immixture with new production material out; In the time that material arrives high charge level, switching valve is opened, and material enters in packaging facilities along discharging opening; When material is during lower than low material level, switching valve cuts out again, repeats above step.
Further, dispersal device is arranged to the cap-like structure that profile is truncated cone-shaped or the funnel-shaped structure that falls, the angle that its bus and vertical line are set is 30 °-60 °; The stagger arrangement some apertures (part near dispersal device top is not established aperture) of arranging on dispersal device, aperture size is suitable with material particle, and hole diameter is made as 5-10mm.
Also can be, switching valve be by cylinder or electronic control, and can manually adjust according to material level situation; Dispersal device adopts removably to be arranged on vibrator feeder top; According to different materials, the dispersal device of relative set number of different types in advance; According to the needs of mixed material, change and install the dispersal device matching.
The utility model utilizes spiral vibrating material loading principle to carry, pass through specialized designs, on the basis of conveying function, increase mixed function, can reach good mixed effect, and the product mixing further can be delivered in packaging facilities, can reduce equipment investment, its mixed effect is better, wear and tear less, and the product mixing further can be delivered in packaging facilities.The utility model energy consumption is low, makes full use of screw feeding machine energy consumption low, and the feature that output is high unites two into one conveying and mixing apparatus.Wear and tear little, when conveying, the material speed of service is low, and without any the process of Forced Mixing, rub little, thereby equipment attrition is little.By switching valve, can mix and carry by manual control, this equipment can reduce more than 80% energy consumption under same Isoquant condition, and the wearing and tearing of equipment reduce more than 95%.
Brief description of the drawings
The structural representation of the blender of the double mixing of Fig. 1 the utility model and conveying function.
Description of reference numerals: 1, main receiver, 2, feedback port, 3, dispersal device, 4, switching valve, 5, discharging opening, 6 high charge level meters, 7 low level-sensing devices, 8, auxiliary receiver, 9, helical feeder, 10, storage bin.
Detailed description of the invention
Below in conjunction with drawings and Examples, the utility model is elaborated.
As shown in Figure 1, a blender for double mixing and conveying function, comprise storage bin 10, be arranged on helical feeder 9 in storage bin, be arranged on helical feeder upper end dispersal device 3, be arranged on main receiver 1 and auxiliary receiver 8, the feedback port 2 that is arranged on storage bin lower end, the discharging opening 5 that is positioned at helical feeder upper end, the switching valve 4 that is arranged on discharging opening place and high charge level meter 6, the low level-sensing device 7 of storage bin below.Described high charge level meter is arranged on the position near storage bin upper end, and described low level-sensing device is arranged on the position near storage bin lower end.
This blender mixing with conveying function of holding concurrently can be divided into two major parts, the main realization of a part carried and mixed function, comprise main receiver 1, helical feeder 9, dispersal device 3, switching valve 4, discharging opening 5, auxiliary receiver 8, another part is mainly realized storing function, comprise feedback port 2, storage bin 10, two parts are spaced from each other, and transport portion is wrapped in inside by storing part.
Description of the process: normal quantity-produced material enters in vibration feeding device by main receiver, under the effect of motor oscillating power, be transported to top by helical feeder, switching valve is installed above, before material does not reach high charge level, switching valve is always in closed condition, material overflows from dispersal device, dispersed scattering in storage bin, and feedback port in whole service process always in open state, material drops in main receiver again from storage bin, again produce continuous immixture with new production material out, in the time that material arrives high charge level, switching valve is opened, material enters in packaging facilities along discharging opening, when material is during lower than low material level, switching valve cuts out again, repeat above step.
The utility model utilizes the advantage that helical feed mode output is high, energy consumption is low, by designing cleverly, unite two into one with the function of mixing carrying, and a switching valve is installed, can mix and carry by manual control, this equipment can reduce more than 80% energy consumption under same Isoquant condition, and the wearing and tearing of equipment reduce more than 95%.Solved product in prior art and cannot be delivered directly to the problem of packaging facilities by improving structure.
The dispersal device at helical feeder top is by rational angle design, and poroid design, can scatter at storage bin material uniformly, thereby reaches the uniform object of material.According to different materials, dispersal device can correspondingly be provided with number of different types, to tackle various materials of different nature and various working condition; Dispersal device is detachably arranged on vibrator feeder top, and dispersal device can be replaced.
Below dispersal device is described further.Dispersal device is a kind of cap-like structure (also can be down funnel-shaped structure), and its top and vibrator feeder welded top are fixed, and its connecting portion is higher than discharging opening position.As required, also can adopt the mode of detachable installation, can change dissimilar dispersal device, to adapt to better the mixing of different material.Dispersal device side lower middle portion is covered with aperture, does not establish aperture, in case material is missed too early near the side at dispersal device top.Orifice size is 5-10mm(diameter), suitable with material particle size, aperture is stagger arrangement and arranges.Bus on the truncated cone-shaped outer surface of dispersal device and the angle of vertical line are 30 °-60 ° (being the laterally inclined angle of dispersal device); Its upper bottom surface and bottom surface are sky.While entering mixed processes, material overflows from vibrator feeder top, and material particle falls from dispersal device, and because aperture is arranged and the reasonable coordination design of angle, particle can evenly scatter, and falls to storage bin.
Batch mixing is that the material of first producing mixes with rear production material.Because material is quantity-produced, due to material uniformity and equipment error, there is some difference for the material of each time point, but the difference of a time period is less, in the time that product requirement is higher, such as color matching series products, require color more stable, therefore need the product of a time period to mix, guarantee the stable of quality.
Storage bin of the present utility model is provided with high charge level and low material level.Low material level is generally the 20-30% of tank capacity, and high charge level is 50-80%.
The switch of switching valve can be realized like this: switching valve can, by cylinder or electronic control, can manually be adjusted according to material level situation, in the time arriving high charge level, opens valve discharging, when discharging arrives low material level, stops discharging.
The blender of the double mixing of the utility model and conveying function, utilizes spiral vibrating material loading principle to carry, and by specialized designs, its mixed effect is better, weares and teares less, and the product mixing further can be delivered in packaging facilities.The utility model proposes a kind of brand-new thinking, utilize a set of conveyer and a storage bin, second-pumping and mixed once process are completed, change the more single tradition of current device function ratio, can greatly reduce energy consumption, reduce equipment loss, improve efficiency of energy utilization, for " resource-conserving ", society makes positive contribution.
The foregoing is only preferred embodiment of the present utility model, be not limited to the utility model, for a person skilled in the art, the utility model can have various modifications and variations.All within spirit of the present utility model and principle, any amendment of doing, be equal to replacement, improvement etc., within being all included in protection domain of the present utility model.
Claims (8)
1. the blender of mixing and conveying function of holding concurrently, comprise storage bin, be arranged on the helical feeder in storage bin, it is characterized in that, also comprise be arranged on helical feeder upper end dispersal device, be positioned at the discharging opening of helical feeder upper end and be arranged on the switching valve at discharging opening place.
2. the blender of double mixing according to claim 1 and conveying function, is characterized in that, described dispersal device is cap-like structure or the funnel-shaped structure that falls, and is covered with aperture on dispersal device.
3. the blender of double mixing according to claim 1 and 2 and conveying function, is characterized in that, the top of described dispersal device and vibrator feeder welded top; The profile of described dispersal device is truncated cone-shaped, and the angle of its bus and vertical line is 30 °-60 °, and its upper bottom surface and bottom surface are sky, and its side lower middle portion is covered with aperture, and described hole diameter is 5-10mm, and aperture is stagger arrangement and arranges.
4. the blender of double mixing according to claim 1 and conveying function, is characterized in that,
Also comprise high charge level meter and low level-sensing device, described high charge level meter is arranged on the position near storage bin upper end, and described low level-sensing device is arranged on the position near storage bin lower end.
5. the blender of double mixing according to claim 1 and conveying function, is characterized in that, also comprise be arranged on storage bin below main receiver and auxiliary receiver, be arranged on the feedback port of storage bin lower end; Stretch out below storage bin the lower end of described helical feeder, and described main receiver is connected helical feeder lower end with auxiliary receiver; Described feedback port is positioned at the top of main receiver.
6. the blender of double mixing according to claim 4 and conveying function, is characterized in that, also comprises intelligent controller, for realizing the automatic control of mixing of materials and conveying; Switching valve adopts automatic electromagnetic valve; Described automatic electromagnetic valve, vibrator feeder, high charge level meter, low level-sensing device are all electrically connected with intelligent controller.
7. the blender of double mixing according to claim 1 and conveying function, is characterized in that, described dispersal device is provided with number of different types; Described dispersal device is detachably arranged on vibrator feeder top, and described dispersal device can be replaced.
8. the blender of double mixing according to claim 1 and conveying function, is characterized in that, also comprises cylinder or electric device for controlling switching valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420395558.XU CN203944305U (en) | 2014-07-17 | 2014-07-17 | The blender of a kind of double mixing and conveying function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420395558.XU CN203944305U (en) | 2014-07-17 | 2014-07-17 | The blender of a kind of double mixing and conveying function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203944305U true CN203944305U (en) | 2014-11-19 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420395558.XU Expired - Fee Related CN203944305U (en) | 2014-07-17 | 2014-07-17 | The blender of a kind of double mixing and conveying function |
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| CN (1) | CN203944305U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104096492A (en) * | 2014-07-17 | 2014-10-15 | 株洲时代新材料科技股份有限公司 | Mixer with mixing and conveying functions as well as material mixing and conveying method |
-
2014
- 2014-07-17 CN CN201420395558.XU patent/CN203944305U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104096492A (en) * | 2014-07-17 | 2014-10-15 | 株洲时代新材料科技股份有限公司 | Mixer with mixing and conveying functions as well as material mixing and conveying method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141119 |