CN204222123U - A kind of feeding mechanism of extruder - Google Patents
A kind of feeding mechanism of extruder Download PDFInfo
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- CN204222123U CN204222123U CN201420661035.5U CN201420661035U CN204222123U CN 204222123 U CN204222123 U CN 204222123U CN 201420661035 U CN201420661035 U CN 201420661035U CN 204222123 U CN204222123 U CN 204222123U
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- 239000000463 material Substances 0.000 abstract description 27
- 239000003638 chemical reducing agent Substances 0.000 abstract description 16
- 239000000843 powder Substances 0.000 abstract description 9
- 230000001105 regulatory effect Effects 0.000 abstract description 9
- 238000005054 agglomeration Methods 0.000 abstract description 4
- 230000002776 aggregation Effects 0.000 abstract description 4
- 230000005540 biological transmission Effects 0.000 description 14
- 238000003756 stirring Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 7
- 238000013019 agitation Methods 0.000 description 4
- 238000007599 discharging Methods 0.000 description 4
- 230000005484 gravity Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 229920000426 Microplastic Polymers 0.000 description 1
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- 238000004519 manufacturing process Methods 0.000 description 1
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Abstract
本实用新型涉及挤出机技术领域,特指一种能适应多种材料进料的挤出机的入料机构,包括驱动调速电机(1)、减速器(2)、搅拌筒(6)、卸料筒(7)和传送螺杆(8),所述减速器(2)连接于所述驱动调速电机(1)的输入端,所述传送螺杆(8)连接于所述减速器(2)的输入端,且所述传送螺杆(8)安装于所述卸料筒(7)内,所述搅拌筒(3)和所述卸料筒(7)连通,所述卸料筒(7)设置有卸料口(72),所述传送螺杆(8)的螺距沿所述卸料口(72)的方向逐渐增大。本实用新型得益于:不存在堵塞现象,添加物料均匀,料仓内壁没有结块现象发生,效率高,运行可靠,特别适用于粉料含量比重大的挤出机入料机构。
The utility model relates to the technical field of extruders, in particular to a feeding mechanism of an extruder capable of feeding various materials, including a drive speed regulating motor (1), a reducer (2), and a mixing drum (6). , unloading cylinder (7) and conveying screw rod (8), described reducer (2) is connected to the input end of described driving speed-regulating motor (1), and described conveying screw rod (8) is connected to described reducer ( 2), and the conveying screw (8) is installed in the discharge cylinder (7), the mixing cylinder (3) communicates with the discharge cylinder (7), and the discharge cylinder ( 7) A discharge port (72) is provided, and the pitch of the conveying screw (8) gradually increases along the direction of the discharge port (72). The utility model benefits from: no clogging phenomenon, evenly added materials, no agglomeration phenomenon on the inner wall of the silo, high efficiency and reliable operation, and is especially suitable for the feeding mechanism of an extruder with a large powder content.
Description
技术领域 technical field
本实用新型涉及挤出机技术领域,特指一种能适应多种材料进料的入料机构。 The utility model relates to the technical field of extruders, in particular to a feeding mechanism that can adapt to the feeding of various materials.
背景技术 Background technique
挤出机的入料机构,作为在塑料挤出机生产塑料颗粒过程中之一的机构,使物料的挤出机加入有很多种方法,如:振动喂料、圆盘喂料、重力定量喂料、螺旋喂料等,在塑料改性过程中,需要多种原材料,有比重很小的微粉、有沙粒大小的细粉、有大的颗粒、有比重大的金属粉等,由于以上各种方法喂料有局限性,会造成挤塑机入料不均匀、速度快慢不等、物料分散不均、甚至原材料结块搭拱不进料,造成性能不稳定质量波动。解决均匀入料时,混合材料大小不一、比重不同,在加上设备空间和装置成本的局限性,以上喂料方法只能处理单个问题,未能在生产时一并处理好。 The feeding mechanism of the extruder , as one of the mechanisms in the process of producing plastic granules in the plastic extruder, has many ways to add materials to the extruder, such as: vibration feeding, disc feeding, gravity quantitative feeding Materials, screw feeding, etc. In the process of plastic modification, a variety of raw materials are required, such as fine powder with small specific gravity, fine powder with the size of sand grains, large particles, and metal powder with large specific gravity. This method of feeding has limitations, which will cause uneven feeding of the extruder, unequal speed, uneven dispersion of materials, and even agglomeration of raw materials without feeding, resulting in unstable performance and quality fluctuations. To solve the problem of uniform feeding, the size and specific gravity of the mixed materials are different, coupled with the limitations of equipment space and device cost, the above feeding methods can only deal with a single problem, and cannot be solved together during production.
如图1所示,传统挤出机的入料机构,包括驱动调速电机102、减速器104、搅拌筒101、卸料筒108和传送螺杆107,所述减速器104连接于所述驱动调速电机102的输入端,所述传送螺杆107连接于所述减速器104的输入端,且所述传送螺杆108安装于所述卸料筒107内,所述搅拌筒103和所述卸料筒107连通,其特征在于:所述卸料筒108设置有卸料口1082,所述传送螺杆107的螺距为常量P。矩形搅拌桶109下料区域只位于传送螺杆107后方,而有一部分区域为粉料流动死区,这样会导致粉料在料斗处流动能力变差,部分粉料也会长时间积聚于此,因而造成挤压粘接和搭拱现象,使物料无法均匀混合输送,难以保障物料入料的质量和造成浪费。 As shown in Figure 1, the feeding mechanism of traditional extruder comprises driving speed-regulating motor 102, speed reducer 104, mixing drum 101, unloading drum 108 and conveying screw rod 107, and described speed reducing device 104 is connected with described driving regulator The input end of the speed motor 102, the transmission screw 107 is connected to the input end of the reducer 104, and the transmission screw 108 is installed in the discharge cylinder 107, the mixing cylinder 103 and the discharge cylinder 107 connected, characterized in that: the discharge barrel 108 is provided with a discharge port 1082, and the pitch of the conveying screw 107 is a constant P. The feeding area of the rectangular mixing barrel 109 is only located behind the conveying screw 107, and a part of the area is a dead zone for powder flow, which will lead to poor flow ability of the powder at the hopper, and some powder will accumulate here for a long time, so It causes extrusion bonding and arching, so that the materials cannot be uniformly mixed and conveyed, and it is difficult to guarantee the quality of the materials and cause waste.
实用新型内容 Utility model content
本实用新型的目的在于:针对现有技术存在的不足,而提供一种挤出机的入料机构,该入料机构不存在堵塞现象,添加物料均匀,且料仓内壁没有结块现象发生、效率高、运行可靠,重要的是适用于粉料含量比重大的物料喂料使用。 The purpose of the utility model is to provide a feeding mechanism of an extruder in view of the deficiencies in the prior art, the feeding mechanism does not have clogging, the material is added evenly, and there is no agglomeration on the inner wall of the silo. It has high efficiency and reliable operation, and most importantly, it is suitable for feeding materials with a large powder content.
为了实现上述目的,本实用新型采用的技术方案是:一种挤出机的入料机构,包括驱动调速电机、减速器、搅拌筒、卸料筒和传送螺杆,所述减速器连接于所述驱动调速电机的输入端,所述传送螺杆连接于所述减速器的输入端,且所述传送螺杆安装于所述卸料筒内,所述搅拌筒和所述卸料筒连通,所述卸料筒设置有卸料口,所述传送螺杆的螺距沿所述卸料口的方向逐渐增大。 In order to achieve the above purpose, the technical solution adopted by the utility model is: a feeding mechanism of an extruder, including a drive speed regulating motor, a reducer, a mixing drum, a discharge drum and a conveying screw, and the reducer is connected to the The input end of the drive speed regulating motor, the transmission screw is connected to the input end of the reducer, and the transmission screw is installed in the discharge barrel, the mixing drum and the discharge barrel are connected, so The discharge barrel is provided with a discharge port, and the pitch of the conveying screw gradually increases along the direction of the discharge port.
所述传送螺杆的螺距沿所述卸料口的方向以等差数列的排列方式逐渐增大。 The pitch of the conveying screw gradually increases along the direction of the discharge port in an arrangement of arithmetic progressions.
所述搅拌筒包括锥形搅拌筒和方形搅拌筒,所述锥形搅拌筒与所述方形搅拌筒连通,且所述锥形搅拌筒位于所述方形搅拌筒的上方。 The mixing drum includes a conical mixing drum and a square mixing drum, the conical mixing drum communicates with the square mixing drum, and the conical mixing drum is located above the square mixing drum.
所述锥形搅拌筒包括驱动电机、搅拌桨和搅拌筒本体,所述驱动电机设置于所述搅拌筒本体的顶部,所述搅拌桨的一端连接于所述驱动电机的输出端,所述搅拌桨的另一端设置有叶片。 The conical mixing drum includes a driving motor, a stirring paddle and a mixing drum body, the driving motor is arranged on the top of the mixing drum body, one end of the stirring paddle is connected to the output end of the driving motor, and the stirring The other end of the paddle is provided with a blade.
所述叶片与水平面的夹角为15~30度。 The included angle between the blade and the horizontal plane is 15-30 degrees.
所述叶片与水平面的夹角为20度。 The included angle between the blade and the horizontal plane is 20 degrees.
本实用新型还包括Z型搅拌器,所述Z型搅拌器包括传动器和Z型搅拌桨,所述Z型搅拌桨的输入端连接于所述传动器的输出端,且所述Z型搅拌桨的输出端位于所述方形搅拌筒内。 The utility model also includes a Z-type agitator, the Z-type agitator includes a transmission and a Z-type agitation paddle, the input end of the Z-type agitation paddle is connected to the output end of the transmission device, and the Z-type agitation paddle The output end of the paddle is located in the square mixing drum.
所述Z型搅拌桨包括浆轴和设置于所述浆轴上的若干个浆片,若干个所述浆片呈“Z”型结构分布于所述浆轴。 The Z-shaped impeller includes a paddle shaft and several paddles arranged on the paddle shaft, and the several paddles are distributed on the paddle shaft in a "Z" shape.
本实用新型有益效果在于:本实用新型包括驱动调速电机、减速器、搅拌筒、卸料筒和传送螺杆,减速器连接于驱动调速电机的输入端,传送螺杆连接于减速器的输入端,且传送螺杆安装于卸料筒内,搅拌筒和卸料筒连通,卸料筒设置有卸料口,传送螺杆的螺距沿卸料口的方向逐渐增大。本实用新型的机构新颖,坚固耐用,不存在堵塞现象,添加物料均匀,料仓内壁没有结块现象发生,投入运行效果显著,效率高,运行可靠,特别适用于粉料含量比重大的物料喂料使用。 The beneficial effects of the utility model are: the utility model includes a drive speed regulating motor, a reducer, a mixing drum, a discharge cylinder and a transmission screw, the reducer is connected to the input end of the drive speed regulation motor, and the transmission screw is connected to the input end of the reducer , and the conveying screw is installed in the discharge barrel, the mixing barrel and the discharge barrel are connected, the discharge barrel is provided with a discharge port, and the pitch of the conveying screw gradually increases along the direction of the discharge port. The mechanism of the utility model is novel, sturdy and durable, there is no clogging phenomenon, the material is added evenly, no caking phenomenon occurs on the inner wall of the silo, the operation effect is remarkable, the efficiency is high, and the operation is reliable. It is especially suitable for feeding materials with a large powder content. Material use.
附图说明 Description of drawings
图1为现有技术的结构示意图。 Fig. 1 is a schematic structural diagram of the prior art.
其中,101-搅拌筒、102-驱动调速电机、104-减速器、107-传送螺杆、108-卸料筒、1082-卸料口、109-矩形搅拌桶。 Among them, 101-mixing drum, 102-drive speed regulating motor, 104-reducer, 107-transport screw, 108-discharging cylinder, 1082-discharging port, 109-rectangular mixing tank.
图2为本实用新型的结构示意图。 Fig. 2 is a structural schematic diagram of the utility model.
其中,1-驱动调速电机、2-减速器、3-Z型搅拌器、4-方形搅拌筒、5-锥形搅拌筒、6-搅拌筒、7-卸料筒、8-传送螺杆、31-传动器、32-Z型搅拌桨、51-驱动电机、52-搅拌桨、53-叶片、54-搅拌筒本体、72-卸料口、321-浆轴、322-浆片。 Among them, 1-drive speed regulating motor, 2-reducer, 3-Z type agitator, 4-square mixing drum, 5-conical mixing drum, 6-mixing drum, 7-discharging drum, 8-transport screw, 31-driver, 32-Z type stirring paddle, 51-drive motor, 52-stirring paddle, 53-blade, 54-mixing drum body, 72-discharging port, 321-paddle shaft, 322-paddle.
具体实施方式 detailed description
下面结合附图对本实用新型作进一步的说明,见图2所示,本实用新型包括驱动调速电机1、减速器2、搅拌筒6、卸料筒7和传送螺杆8,减速器2连接于驱动调速电机1的输入端,传送螺杆8连接于减速器2的输入端,且传送螺杆8安装于卸料筒7内,所述搅拌筒3和卸料筒7连通,卸料筒7设置有卸料口72,传送螺杆8的螺距沿卸料口72的方向逐渐增大。 Below in conjunction with the accompanying drawings the utility model is further described, as shown in Figure 2, the utility model comprises a drive speed regulating motor 1, a speed reducer 2, a mixing drum 6, a discharge cylinder 7 and a transmission screw 8, and the speed reducer 2 is connected to Drive the input end of the speed regulating motor 1, the transmission screw 8 is connected to the input end of the reducer 2, and the transmission screw 8 is installed in the discharge cylinder 7, the mixing cylinder 3 and the discharge cylinder 7 are connected, and the discharge cylinder 7 is set There is a discharge port 72, and the pitch of the conveying screw 8 increases gradually along the direction of the discharge port 72.
优选的,传送螺杆8的螺距沿卸料口72的方向以等差数列的排列方式逐渐增大。这样可将料仓漏斗流改为整体流,混合均匀后的物料通过螺旋输送卸料,进入挤塑机,主要处理均匀输送,同时物料在上面方形搅拌筒4内不造成挤压粘接和搭拱现象,防止供料停顿。 Preferably, the pitch of the conveying screw 8 gradually increases along the direction of the discharge port 72 in an arrangement of arithmetic progressions. In this way, the flow of the hopper funnel can be changed to the overall flow, and the uniformly mixed material is conveyed and unloaded by the screw, and then enters the extruder, which is mainly processed for uniform conveying, and at the same time, the material does not cause extrusion, bonding and lapping in the upper square mixing drum 4. Arch phenomenon to prevent material supply from stopping.
优选的,搅拌筒6包括锥形搅拌筒5和方形搅拌筒4,锥形搅拌筒5与方形搅拌筒4连通,且锥形搅拌筒5位于方形搅拌筒4的上方。多级工位搅拌输送,防止物料搭拱结块,甚至停止供料。 Preferably, the mixing drum 6 includes a conical mixing drum 5 and a square mixing drum 4 , the conical mixing drum 5 communicates with the square mixing drum 4 , and the conical mixing drum 5 is located above the square mixing drum 4 . Multi-stage mixing and conveying prevents materials from arching and agglomerating, or even stops feeding.
优选的,锥形搅拌筒5包括驱动电机51、搅拌桨52和搅拌筒本体54,驱动电机51设置于搅拌筒本体54的顶部,搅拌桨52的一端连接于驱动电机51的输出端,搅拌桨52的另一端设置有叶片53。 Preferably, the conical mixing drum 5 includes a driving motor 51, a stirring paddle 52 and a mixing drum body 54, the driving motor 51 is arranged on the top of the mixing drum body 54, and one end of the stirring paddle 52 is connected to the output end of the driving motor 51, and the stirring paddle The other end of 52 is provided with blade 53 .
优选的,叶片53与水平面的夹角为15~30度,本实用新型所设计叶片53与水平面的夹角为20度。推动角度的设定范围,决定物料混合质量均匀的技术参数。 Preferably, the angle between the blade 53 and the horizontal plane is 15 to 30 degrees, and the angle between the blade 53 and the horizontal plane designed in the present invention is 20 degrees. The setting range of the pushing angle determines the technical parameters of uniform material mixing quality.
优选的,还包括Z型搅拌器3, Z型搅拌器3传动器31和Z型搅拌桨32, Z型搅拌桨32的输入端连接于传动器31的输出端, Z型搅拌桨32的输出端位于方形搅拌筒4内。 Preferably, it also includes Z-type agitator 3, Z-type agitator 3 transmission 31 and Z-type stirring paddle 32, the input end of Z-type stirring paddle 32 is connected to the output end of transmission 31, the output of Z-type stirring paddle 32 The end is located in the square mixing drum 4.
优选的,Z型搅拌桨32包括浆轴321和设置于浆轴321上的若干个浆片322,若干个浆片322呈“Z”型结构分布于浆轴321。在物料流向中起引导物料竖直流向下的作用。 Preferably, the Z-shaped paddle 32 includes a paddle shaft 321 and several paddle pieces 322 arranged on the paddle shaft 321 , and the several paddle pieces 322 are distributed on the paddle shaft 321 in a “Z” shape. It plays a role in guiding the material to flow vertically downward in the material flow direction.
本实用新型的工作过程为:1、开机,通过控制柜上的启动键,启动驱动调速电机1及搅拌器驱动电机51;2、放料,待两电机空载2min~3 min后(在启动时,起空载保护作用)向锥型搅拌筒5中加入物料,此时,物料在锥形搅拌筒5的叶片53搅拌作用下向下移动,流入方型搅拌筒4中,方型搅拌筒4中的Z型搅拌器3输出端在传动器的驱动下旋转,使从锥型搅拌筒5中流下的物料在Z型搅拌器3的竖直力作用下,向下流动至卸料筒7内,在传动螺杆8的推动下,物料由卸料口72处输出。在此过程中物料能均匀的实现输送,不会有物料搭拱结块,甚至停止供料等现象。 The working process of the utility model is as follows: 1. Turn on the machine, start and drive the speed regulating motor 1 and the agitator drive motor 51 through the start key on the control cabinet; , it plays the role of no-load protection) Add materials into the conical mixing drum 5, at this time, the materials move downward under the agitation of the blades 53 of the conical mixing drum 5, and flow into the square mixing drum 4, the square mixing drum The output end of the Z-shaped agitator 3 in 4 rotates under the drive of the transmission, so that the material flowing down from the conical mixing drum 5 flows down to the discharge drum 7 under the vertical force of the Z-shaped agitator 3 Inside, under the promotion of the drive screw 8, the material is output from the discharge port 72. During this process, the material can be conveyed evenly, and there will be no phenomenon of material arching and agglomeration, or even stop feeding.
当然,以上所述仅是本实用新型的较佳实施方式,故凡依本实用新型专利申请范围所述的构造、特征及原理所做的等效变化或修饰,均包括于本实用新型专利申请范围内。 Of course, the above is only a preferred embodiment of the utility model, so all equivalent changes or modifications made according to the structure, features and principles described in the scope of the utility model patent application are included in the utility model patent application within range.
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Cited By (2)
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CN105109005A (en) * | 2015-08-18 | 2015-12-02 | 武汉瑞鸣实验仪器制造有限公司 | Specified-quantity and forced feeding device with concentric blade |
CN106862482A (en) * | 2017-01-10 | 2017-06-20 | 海安海太铸造有限公司 | A kind of casting mixing device |
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CN105109005A (en) * | 2015-08-18 | 2015-12-02 | 武汉瑞鸣实验仪器制造有限公司 | Specified-quantity and forced feeding device with concentric blade |
CN105109005B (en) * | 2015-08-18 | 2019-03-19 | 武汉瑞鸣实验仪器制造有限公司 | A kind of concentric lodicule quantifies positive feed device |
CN106862482A (en) * | 2017-01-10 | 2017-06-20 | 海安海太铸造有限公司 | A kind of casting mixing device |
CN106862482B (en) * | 2017-01-10 | 2018-11-16 | 海安海太铸造有限公司 | Mixing device is used in a kind of casting |
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