CN203941110U - Battery pole ear defect detection equipment - Google Patents
Battery pole ear defect detection equipment Download PDFInfo
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- CN203941110U CN203941110U CN201420266007.3U CN201420266007U CN203941110U CN 203941110 U CN203941110 U CN 203941110U CN 201420266007 U CN201420266007 U CN 201420266007U CN 203941110 U CN203941110 U CN 203941110U
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Abstract
The utility model discloses a kind of battery pole ear defect detection equipment, it is characterized in that, comprise unwinding mechanism, synchronous limit structure and defects detection mechanism; Described unwinding mechanism comprises initiatively charging tray and driven charging tray; Described synchronous limit structure comprises position-limit mechanism and the tension control mechanism corresponding with this position-limit mechanism; Described position-limit mechanism comprises left adjustment base plate, right adjustment base plate, left limit belt and right limit belt; Described tension control mechanism comprises tension controller and the tension controller guide wheel being connected with this tension controller; Between described left limit belt and right limit belt, form the guiding channel corresponding with material strip width, between described tension controller guide wheel and left limit belt and right limit belt, form guiding channel corresponding, make material strip in the situation that of tensioning, pass through guiding channel; Described defects detection mechanism comprises image collection assembly, left detection components and right detection components, for detection of battery pole ear defectiveness whether.
Description
Technical field
The utility model relates to battery pole ear defect detecting technique, is specifically related to battery pole ear defect detection equipment.
Background technology
At present, for tension force, control, now general battery pole ear detects machine and adopts the upper and lower swing wheel structure of gravity more, when material strip speed changes, has tracking lag problem, causes the shake of material strip, affects accuracy of detection and the stability of picture system; And spacing aspect, now general battery pole ear detects the trapezoidal wheel construction of the many employings of machine, easily damages material strip; Spacing for material strip, now general battery pole ear detects machine and designs without this, and the swing of vertical material strip direction of motion is uncontrollable; Context of detection, original method is hand inspection, has the shortcomings such as speed is slow, False Rate is high, loss is high; Change charging tray aspect, now general battery pole ear detects machine and adopts mandrel to add nut fixed form more, exists speed slow, the charging tray shortcoming such as easily skid.
Utility model content
For the above-mentioned deficiency of prior art, the purpose of this utility model is, a kind of battery pole ear defect detection equipment is provided.
The technical scheme that the utility model adopted is for achieving the above object:
A battery pole ear defect detection equipment for described method, is characterized in that, comprises a unwinding mechanism, a synchronous limit structure Ji Yi defects detection mechanism; Described unwinding mechanism comprises active charging tray and a driven charging tray, both sides before and after this active charging tray and driven charging tray lay respectively at; Described synchronous limit structure comprises a position-limit mechanism and a tension control mechanism corresponding with this position-limit mechanism, described position-limit mechanism comprises left adjustment base plate, right adjustment base plate, left limit belt and right limit belt, described left limit belt and right limit belt are located on left adjustment base plate and right adjustment base plate by guiding runner respectively, and one end is connected with driving the driven unit of the rotation of belt respectively; Described tension control mechanism comprises tension controller and the tension controller guide wheel being connected with this tension controller; Between described left limit belt and right limit belt, form the guiding channel corresponding with material strip width, thereby swinging of anti-stopping materials strip, between described tension controller guide wheel and left limit belt and right limit belt, form guiding channel corresponding, make material strip in the situation that of tensioning, pass through guiding channel, thus the shake up and down of anti-stopping materials strip; Described defects detection mechanism comprises an image collection assembly, a left detection components and a right detection components, described left detection components and right detection components cooperatively interact and form a detection integral body, described image collection assembly comprises a light source and a shooting part, described light source and shooting part are arranged at respectively and detect whole both sides, for real time shooting image clearly.
Described synchronous limit structure also comprises a synchronous follower, this synchronous follower comprises synchronizing indicator and the synchronizing indicator guide wheel being connected with this synchronizing indicator, described synchronizing indicator is associated with the driven unit on position-limit mechanism, and left limit belt and right limit belt and material strip are synchronized with the movement.
Described synchronous limit structure also comprises material strip balanced controls, and these material strip balanced controls comprise some balance guide wheels, and is positioned at position-limit mechanism discharging one side.
Described position-limit mechanism is installed on installation base plate by left supported plate and right supported plate, and it also comprises an adjusting mechanism, this adjusting mechanism comprises the linear guides of being located between left supported plate and right supported plate, described left adjustment base plate and right adjustment base plate are installed on this linear guides by left mounting blocks and right mounting blocks, and right mounting blocks is connected with adjustment assembly; Described adjustment assembly comprises an adjustment screw mandrel, and this adjustment screw mandrel is located on right supported plate, and one end is connected with right mounting blocks, and the other end is connected with manual adjustment wheel.
Described unwinding mechanism also comprises an isolation charging tray, and this isolation charging tray is with initiatively charging tray is corresponding, when making material strip that initiatively charging tray rolling detected, is involved in the isolation strip isolating in charging tray.
Described active charging tray comprises rewinding motor, synchronous belt, dish mandrel, charging tray and adjusting mechanism reload; Described driven charging tray comprises reload dish mandrel, charging tray and adjusting mechanism; The described dish mandrel inside of reloading is provided with Self-resetting spring device, this Self-resetting spring device comprises fixture block and the handle corresponding with fixture block that open/closes setting, fixture block is connected with back-moving spring, under state of nature, outwards open and block charging tray, handle is connected with fixture block, press rear drive fixture block and inwardly tighten up, unclamp charging tray; Described adjusting mechanism is arranged on charging tray support, and it comprises adjusting guide rod, adjusting slider, adjusting screw mandrel and control hand wheel; Rewinding motor, the synchronous belt of described active charging tray, reload dish mandrel and charging tray are arranged on the adjusting slider of adjusting mechanism by charging tray riser; Reload dish mandrel and the charging tray of described driven charging tray are arranged on the adjusting slider of adjusting mechanism by charging tray riser.
Described right detection components comprises a right installation base plate, a right detection body, a right slide unit, a right top board, a right jackscrew, a right guide rod, a right spring, a upper right roller, a upper right axle, a right snap ring, a bottom right roller, a bottom right axle; Described right installation base plate is provided with a right installing plate and a right support plate, described right detection body is installed on right support plate by right slide unit, described right top board is installed on right detection body by right guide rod, described right spring one end is connected with right jackscrew, the other end is connected with right detection body, be installed in right top board, be used for guaranteeing that right detection body drives upper right roller, keep a pressure crimping of setting to the right shoulder of battery pole ear; Described upper right roller by upper right axle, right snap ring be fixedly installed with right detection body on, described bottom right roller is fixedly installed on right installing plate by bottom right axle, right snap ring; Described right detection components, it also comprises a upper right guide plate and a bottom right guide plate, described upper right guide plate, bottom right guide plate, be symmetricly set in up and down between right detection body, right installation base plate, be used for guaranteeing that the right battery pole ear film on material strip steadily enters right detection components.
Described left detection components, it comprises a left installation base plate, a left detection body, a left slide unit, a left roof, a left jackscrew, a left guide rod, a left spring, a upper left roller, a upper left axle, a left snap ring, a lower-left roller, a lower-left axle; Described left installation base plate is provided with a left installing plate and a left support plate, described left detection body is installed on left support plate by left slide unit, described left roof is installed on left detection body by left guide rod, described left spring one end is connected with left jackscrew, the other end is connected with left detection body, be installed in left roof, be used for guaranteeing that left detection body drives upper left roller, keep a pressure crimping of setting to the left shoulder of battery pole ear; Described upper left roller is fixedly installed on left detection body by upper left axle, left snap ring, and described lower-left roller is fixedly installed on right installing plate by lower-left axle, left snap ring; Described left detection components, it also comprises a change-over panel, a bolt, a Upper gasket, a lower gasket, a spring and a guide pillar, described change-over panel is provided with a guide hole, the guide hole that runs through successively Upper gasket, spring, lower gasket, guide pillar, change-over panel by bolt, realizing change-over panel is fixedly installed on left detection body, the top of described bolt is as reference edge, left detection body drives moving up and down of change-over panel, realization is the displacement that moves up and down of left detection body, be converted to change-over panel top reference edge move up and down displacement; Described left detection components, it also comprises a upper left guide plate and a lower-left guide plate, described upper left guide plate, lower-left guide plate, be symmetricly set in up and down between left detection body, left installation base plate, be used for guaranteeing that the left battery pole ear film on material strip steadily enters left detection components.
The utility model has the advantage of: by cooperatively interacting of synchronous limit structure, defects detection mechanism and unwinding mechanism, realize the efficient detection of battery pole ear defect.
Below in conjunction with accompanying drawing and embodiment, the utility model is further illustrated.
Accompanying drawing explanation
Fig. 1 is the one-piece construction schematic diagram of the present embodiment;
Fig. 2 is the structural representation of synchronous limit structure;
Fig. 3 is the fractionation structural representation of the position-limit mechanism in Fig. 2
The structural representation of Tu4Wei defects detection mechanism;
Fig. 5 is the one-piece construction schematic diagram of the right detection components in Fig. 4;
Fig. 6 is the decomposition texture schematic diagram of Fig. 5;
Fig. 7 is the one-piece construction schematic diagram of the left detection components in Fig. 4;
Fig. 8 is the decomposition texture schematic diagram of Fig. 7;
Fig. 9 is the structural representation of active charging tray;
Figure 10 is the structural representation of driven charging tray;
In figure:
A. synchronous limit structure; B. defects detection mechanism; C. unwinding mechanism;
1a. installation base plate; 2a. position-limit mechanism; 3a. tension control mechanism; The left adjustment base plate of 4a.;
The right adjustment base plate of 5a.; 6a. left limit belt; 7a. right limit belt; 8a. guides runner;
9a. servomotor; 10a. left driving shaft; 11a. right driving axle; 12a. synchronously adjusts belt;
13a. shaft coupling; 14a. mounting flange; 15a. mainboard; The right installing plate of taking turns of 16a.; 17a. material strip;
18a. tension controller; 19a. tension controller guide wheel; The synchronous follower of 20a.;
21a. installs riser; 22a. material strip balanced controls; 23a. left supported plate; 24a. right supported plate;
25a. linear guides; The left mounting blocks of 26a.; The right mounting blocks of 27a.; 28a. adjusts screw mandrel;
29a. manual adjustment wheel; 30a. directive slide track; The left protective cover of 31a.; The right protective cover of 32a.;
33a. depression bar;
The right detection components of 1b.; The left detection components of 2b.; 3b. light source; 4b. shooting part; 5b. base plate;
The left battery pole ear film of 6b.; The right battery pole ear film of 7b.; The right installation base plate of 8b.; The right detection body of 9b.;
The right top board of 10b.; 11b. upper right guide plate; 12b. bottom right guide plate; The right slide unit of 13b.;
The right jackscrew of 14b.; The right guide rod of 15b.; The right spring of 16b.; 17b. upper right roller; 18b. upper right axle;
The right snap ring of 19b.; 20b. bottom right roller; 21b. bottom right axle; The right installing plate of 22b.; 23b. right support plate;
The left installation base plate of 24b.; The left detection body of 25b.; 26b. left roof; 27b. upper left guide plate;
28b. lower-left guide plate; The left slide unit of 29b.; The left jackscrew of 30b.; The left guide rod of 31b.; 32b. left spring;
33b. upper left roller; The left snap ring of 34b. upper left axle 35b.; 36b. lower-left roller; 37b. lower-left axle;
The left installing plate of 38b.; 39b. left support plate; 40b. change-over panel; 41b. bolt; 42b. Upper gasket;
43b. lower gasket; 44b. spring; 45b. guide pillar;
1c. is charging tray initiatively; The driven charging tray of 2c.; 3c. isolates charging tray; 4c. rewinding motor; 5c. synchronous belt;
The 6c. dish mandrel that reloads; 7c. charging tray; 8c. adjusting mechanism; 9c. fixture block; 10c. handle;
11c. regulates guide rod; 12c. adjusting slider; 13c. regulates screw mandrel; 14c. control hand wheel;
15c. charging tray riser.
Embodiment
Referring to Fig. 1 to Figure 10, the battery pole ear defect detection equipment of a kind of described method that the present embodiment provides, comprises a unwinding mechanism c, a synchronous limit structure a Ji Yi defects detection b of mechanism.
Described synchronous limit structure a, comprise installation base plate 1a, position-limit mechanism 2a and the tension control mechanism 3a corresponding with this position-limit mechanism 2a are installed on described installation base plate 1a, described position-limit mechanism 2a comprises left adjustment base plate 4a, right adjustment base plate 5a, left limit belt 6a and right limit belt 7a, described left limit belt 6a and right limit belt 7a by guiding runner 8a, are located at left adjustment base plate 4a respectively and right adjustment base plate 5a is upper, and one end is connected with driving the driven unit of the rotation of belt respectively.Described driven unit comprises servomotor 9a, left driving shaft 10a, right driving axle 11a and synchronously adjusts belt 12a, described servomotor 9a is connected with left driving shaft 10a by shaft coupling 13a, and described left driving shaft 10a is connected with right driving axle 11a by synchronous adjustment belt 12a.It is upper that described shaft coupling 13a is located at mounting flange 14a, and it is upper that described left driving shaft 10a is arranged on mainboard 15a, and it is upper that described right driving axle 11a is arranged on the right installing plate 16a that takes turns, and the described right installing plate 16a that takes turns is arranged on mainboard 15a above, and mainboard 15a slides relatively.Wherein, the effect of synchronously adjusting belt 12a is to guarantee that left limit belt 6a is consistent with direction of motion and the material strip 17a direction of motion of material strip 17a contact portion with right limit belt 7a, and the synchronous pilot tape material of left and right spacing belt moves forward.Described tension control mechanism 3a comprises tension controller 18a and the tension controller guide wheel 19a being connected with this tension controller 18a.Between described left limit belt 6a and right limit belt 7a, form the guiding channel corresponding with material strip 17a width, thereby anti-stopping materials strip 17a swings, between described tension controller guide wheel 19a and left limit belt 6a and right limit belt 7a, form guiding channel corresponding, make material strip 17a in the situation that of tensioning, pass through guiding channel, thus the shake up and down of anti-stopping materials strip 17a.
It also comprises synchronous follower 20a described synchronous limit structure a, this synchronous follower 20a comprises synchronizing indicator and the synchronizing indicator guide wheel being connected with this synchronizing indicator, described synchronizing indicator is associated with the driven unit (servomotor 9a) on position-limit mechanism 2a, and left limit belt 6a and right limit belt 7a and material strip 17a are synchronized with the movement.Described tension control mechanism 3a and synchronous follower 20a are installed on installation base plate 1a above by riser 21a is installed, and are positioned at position-limit mechanism 2a charging one side.It also comprises material strip balanced controls 22a, and these material strip balanced controls 22a comprises some balance guide wheels, and is positioned at position-limit mechanism 2a discharging one side.Described synchronous follower and material strip balanced controls are respectively equipped with depression bar 33a, and the guiding channel of this depression bar 33a and position-limit mechanism 2a in the same horizontal line, makes band material 17a level enter guiding channel.
Described position-limit mechanism 2a is installed on installation base plate 1a by left supported plate 23a and right supported plate 24a, and it also comprises an adjusting mechanism, this adjusting mechanism comprises the linear guides 25a being located between left supported plate 23a and right supported plate 24a, it is upper that described left adjustment base plate 4a and right adjustment base plate 5a are installed on this linear guides 25a by left mounting blocks 26a and right mounting blocks 27a, and right mounting blocks 27a is connected with adjustment assembly.Described adjustment assembly comprises an adjustment screw mandrel 28a, and it is upper that this adjustment screw mandrel 28a is located at right supported plate 24a, and one end is connected with right mounting blocks 27a, and the other end is connected with manual adjustment wheel 29a.When manual adjustment wheel 29a drives adjusting screw mandrel 28a rotation, left mounting blocks 26a and right mounting blocks 27a can do separately or the motion of closing up on linear guides 25a, the left adjustment base plate 4a that drive is installed on it and right adjustment base plate 5a separate or close up, in like manner drive the left limit belt 6a and the right limit belt 7a that are installed on left adjustment base plate 4a and right adjustment base plate 5a separate or close up, when assurance changes material strip width because changing material strip kind, left limit belt 6a and right limit belt 7a still can keep the right and left spacing with material strip 17a, thereby swinging of anti-stopping materials strip.
Described position-limit mechanism 2a also comprises a directive slide track 30a, and this directive slide track 30a is connected with left adjustment base plate 4a.The effect of this directive slide track 30a is the precise and stable property while guaranteeing left adjustment base plate 4a motion.Described position-limit mechanism 2a also comprises protective cover, and this protective cover is comprised of the left protective cover 31a, the right protective cover 32a that are located at respectively left adjustment base plate 4a, right adjustment base plate 5a top.The effect of left and right protective cover is to guarantee that dust can not drop in motion, affects the precision of mechanism.
Synchronous limit structure is by position-limit mechanism and tension control mechanism, and upper and lower in the time of can effectively guaranteeing material strip motion, left and right does not swing, for subsequent handling provides safeguard, as the picture rich in detail for image detecting element picked-up material strip provides strong guarantee.By synchronous follower, it is associated with the servomotor of driven unit, guarantees the spacing belt of material strip both sides and being synchronized with the movement of material strip, prevents that the relative motion between them from causing the scuffing to material strip.By adjusting mechanism, can be according to the variation of different material strip kinds and distance between the left and right adjustment base plate of regulation position limiting mechanism, and then regulate the distance between left and right spacing belt, make the width of guiding channel and material strip suitable.
The described defects detection b of mechanism comprises a base plate 5b, be arranged at the upper image collection assembly of base plate 5b, one left detection components 2b, one right detection components 1b, described left detection components 2b, between right detection components 1b, be provided with a material strip 17a, on described material strip 17a, be longitudinally provided with a plurality of battery pole ears, described battery pole ear comprises a left battery pole ear film 6b, an and right battery pole ear film 7b, described left detection components 2b, the displacement that moves up and down that detects left battery pole ear film 6b changes, described right detection components 1b, the displacement that moves up and down that detects right battery pole ear film 7b changes, described image collection assembly, gather left detection components 2b, the displacement that moves up and down of right detection components 1b changes image, be used for judging that whether current battery pole ear is normal.
Described left detection components 2b, right detection components 1b, cooperatively interact and form a detection integral body, described image collection assembly, it comprises a light source 3b, and a shooting part 4b, described light source 3b, shooting part 4b, be arranged at respectively and detect whole both sides, be used for real time shooting image clearly.
Described right detection components 1b, it comprises a right installation base plate 8b, one right detection body 9b, a right slide unit 13b, a right top board 10b, a right jackscrew 14b, a right guide rod 15b, a right spring 16b, a upper right roller 17b, a upper right axle 18b, a right snap ring 19b, a bottom right roller 20b, a bottom right axle 21b; Described right installation base plate 8b is provided with a right installing plate 22b and a right support plate 23b, described right detection body 9b is installed on right support plate 23b by right slide unit 13b, described right top board 10b is installed on right detection body 9b by right guide rod 15b, described right spring 16b one end is connected with right jackscrew 14b, the other end is connected with right detection body 9b, be installed in right top board 10b, be used for guaranteeing that right detection body 9b drives upper right roller 17b, keep a pressure crimping of setting to right battery pole ear film 7b; Described upper right roller 17b is fixedly installed with right detection body 9b upper by upper right axle 18b, right snap ring 19b, described bottom right roller 20b is fixedly installed on right installing plate 22b by bottom right axle 21b, right snap ring 19b.Described right detection components 1b, it also comprises a upper right guide plate 11b and a bottom right guide plate 12b, described upper right guide plate 11b, bottom right guide plate 12b, be symmetricly set in up and down between right detection body 9b, right installation base plate 8b, be used for guaranteeing that the right battery pole ear film 7b on material strip 17a and material strip 17a steadily enters right detection components 1b.
Described left detection components 2b, it comprises a left installation base plate 24b, one left detection body 25b, a left slide unit 29b, a left roof 26b, a left jackscrew 30b, a left guide rod 31b, a left spring 32b, a upper left roller 33b, a upper left axle 34b, a left snap ring 35b, a lower-left roller 36b, a lower-left axle 37b; Described left installation base plate 24b is provided with a left installing plate 38b and a left support plate 39b, described left detection body 25b is installed on left support plate 39b by left slide unit 29b, described left roof 26b is installed on left detection body 25b by left guide rod 31b, described left spring 32b one end is connected with left jackscrew 30b, the other end is connected with left detection body 25b, be installed in left roof 26b, be used for guaranteeing that left detection body 25b drives upper left roller 33b, keep a pressure crimping of setting to the left battery pole ear film 6b of material strip; It is upper that described upper left roller 33b is fixedly installed on left detection body 25b by upper left axle 34b, left snap ring 35b, and described lower-left roller 36b is fixedly installed on right installing plate 22b by lower-left axle 37b, left snap ring 35b.Described left detection components 2b, it also comprises a change-over panel 40b, one bolt 41b, one Upper gasket 42b, one lower gasket 43b, one spring 44b, an and guide pillar 45b, described change-over panel 40b is provided with a guide hole, by bolt 41b, run through successively Upper gasket 42b, spring 44b, lower gasket 43b, guide pillar 45b, the guide hole of change-over panel 40b, realizing change-over panel 40b is fixedly installed on left detection body 25b, the top of described bolt 41b is as reference edge, left detection body 25b drives moving up and down of change-over panel 40b, realization is by the displacement that moves up and down of left detection body 25b, be converted to change-over panel 40b top reference edge move up and down displacement.
Described left detection components 2b, it also comprises a upper left guide plate 27b and a lower-left guide plate 28b, described upper left guide plate 27b, lower-left guide plate 28b, be symmetricly set in up and down between left detection body 25b, left installation base plate 24b, be used for guaranteeing that the left battery pole ear film 6b on material strip 17a and material strip 17a steadily enters left detection components 2b.
Defects detection mechanism is used in conjunction with by left detection components, right detection components and image collection assembly, judges fast and accurately whether current battery pole ear has defect.The upper right roller castor of right detection components, bottom right roller is fast pulley, clamp the right battery pole ear film on material strip together with the roller of upper right, when there is disappearance, individual layer or other multilayer situations in right battery pole ear film, with (battery pole ear film both shoulders double-deck) under normal circumstances, the displacement moving up and down of its upper right roller is different, moves up and down displacement change image by image collection assembly collection, is used for judging that whether current right battery pole ear film is normal.Defects detection mechanism is by the upper left roller castor of left detection components, lower-left roller is fast pulley, clamp the left battery pole ear film on material strip together with the roller of upper left, when disappearance appears in left battery pole ear film, when individual layer or other multilayer situations, with (battery pole ear film both shoulders double-deck) under normal circumstances, the displacement moving up and down of its upper left roller is different, cause left detection body to drive change-over panel to move up and down displacement difference, by image collection assembly Collect conversion plate, move up and down displacement and change image, be used for judging that whether current left battery pole ear film is normal.By described image collection assembly, the displacement that moves up and down that gathers left detection components, right detection components changes image, is used for judging that whether current battery pole ear integral body is normal.
Described unwinding mechanism c comprises active charging tray 1c and a driven charging tray 2c, both sides before and after this active charging tray 1c and driven charging tray 2c lay respectively at.Described unwinding mechanism c also comprises an isolation charging tray 3c, and this isolation charging tray 3c is with initiatively charging tray c1 is corresponding, when making material strip that initiatively charging tray 1c rolling detected, is involved in the isolation strip isolating in charging tray 3c.Described active charging tray 1c comprises rewinding motor 4c, synchronous belt 5c, dish mandrel 6c, charging tray 7c and adjusting mechanism 8c reload; Described driven charging tray 2c comprises reload dish mandrel 6c, charging tray 7c and adjusting mechanism 8c; The described dish mandrel 6c inside of reloading is provided with Self-resetting spring device, this Self-resetting spring device comprises and open/closes the fixture block 9c of setting and the handle 10c corresponding with fixture block 9c, fixture block 9c is connected with back-moving spring, under state of nature, outwards open and block charging tray, handle 10c is connected with fixture block 9c, press rear drive fixture block 9c and inwardly tighten up, unclamp charging tray; Described adjusting mechanism 8c is arranged on charging tray support, and it comprises adjusting guide rod 11c, adjusting slider 12c, regulates screw mandrel 13c and control hand wheel 14c; Rewinding motor 4c, the synchronous belt 5c of described active charging tray 1c, reload dish mandrel 6c and charging tray 7c are arranged on the adjusting slider 12c of adjusting mechanism 8c by charging tray riser 15c; Reload dish mandrel 6c and the charging tray 7c of described driven charging tray 2c are arranged on the adjusting slider 12c of adjusting mechanism 8c by charging tray riser 15c.
Initiatively charging tray 1c is driven by rewinding motor 4c, for the motion of material strip provides power; Isolation charging tray 3c provides isolation to take initiatively charging tray 1c to, is synchronously involved in the material strip detecting, for isolating friction and the damage between tested rear material strip; When rewinding motor 4c drives that initiatively charging tray 1c rotates, affect material strip to pass through synchronous limit structure and defects detection mechanism, detect the whether qualified of material strip, if defective, alarm.
Rotate control hand wheel 14c, the adjusting screw mandrel 13c installing together rotates, and drives adjusting slider 12c side-to-side movement on regulate guide rod 11c, by being arranged on the charging tray riser 15c above adjusting slider 11c, drive the charging tray of this mechanism to move left and right, thereby adjust the left and right skew of material strip;
The dish mandrel 6c inside of reloading is provided with Self-resetting spring device, opens the fixture block 9c on it during state of nature, and charging tray is connected to reloading on dish mandrel 6c of mechanism; While taking off charging tray, to centre, holding with a firm grip reloads coils the handle 10c of mandrel 6c right-hand member, and Self-resetting spring device drives fixture block 9c to unclamp charging tray, takes off charging tray; In like manner, when new charging tray is installed, to centre, holding with a firm grip reloads coils the handle 10c of mandrel 6c right-hand member, Self-resetting spring device drives fixture block 9c inwardly to tighten up, and suit loading plate, unclamps handle, open the fixture block 9c on it, charging tray is connected to reloading on dish mandrel 6c of mechanism.
The structure of driven charging tray 2c to and function to initiatively charging tray 1c is similar; Common feature is quick especially for changing charging tray, and fixedly charging tray is reliable, adjusts the skew of material strip left and right easy especially.
The utility model is not limited to above-mentioned embodiment, adopts the structure identical or approximate with the utility model above-described embodiment, and other battery pole ear defect detection equipments that obtain, all within protection domain of the present utility model.
Claims (8)
1. a battery pole ear defect detection equipment, is characterized in that, comprises a unwinding mechanism, a synchronous limit structure Ji Yi defects detection mechanism; Described unwinding mechanism comprises active charging tray and a driven charging tray, both sides before and after this active charging tray and driven charging tray lay respectively at; Described synchronous limit structure comprises a position-limit mechanism and a tension control mechanism corresponding with this position-limit mechanism, described position-limit mechanism comprises left adjustment base plate, right adjustment base plate, left limit belt and right limit belt, described left limit belt and right limit belt are located on left adjustment base plate and right adjustment base plate by guiding runner respectively, and one end is connected with driving the driven unit of the rotation of belt respectively; Described tension control mechanism comprises tension controller and the tension controller guide wheel being connected with this tension controller; Between described left limit belt and right limit belt, form the guiding channel corresponding with material strip width, thereby swinging of anti-stopping materials strip, between described tension controller guide wheel and left limit belt and right limit belt, form guiding channel corresponding, make material strip in the situation that of tensioning, pass through guiding channel, thus the shake up and down of anti-stopping materials strip; Described defects detection mechanism comprises an image collection assembly, a left detection components and a right detection components, described left detection components and right detection components cooperatively interact and form a detection integral body, described image collection assembly comprises a light source and a shooting part, described light source and shooting part are arranged at respectively and detect whole both sides, for real time shooting image clearly.
2. battery pole ear defect detection equipment according to claim 1, it is characterized in that, described synchronous limit structure also comprises a synchronous follower, this synchronous follower comprises synchronizing indicator and the synchronizing indicator guide wheel being connected with this synchronizing indicator, described synchronizing indicator is associated with the driven unit on position-limit mechanism, and left limit belt and right limit belt and material strip are synchronized with the movement.
3. battery pole ear defect detection equipment according to claim 1, is characterized in that, described synchronous limit structure also comprises material strip balanced controls, and these material strip balanced controls comprise some balance guide wheels, and are positioned at position-limit mechanism discharging one side.
4. battery pole ear defect detection equipment according to claim 1, it is characterized in that, described position-limit mechanism is installed on installation base plate by left supported plate and right supported plate, and it also comprises an adjusting mechanism, this adjusting mechanism comprises the linear guides of being located between left supported plate and right supported plate, described left adjustment base plate and right adjustment base plate are installed on this linear guides by left mounting blocks and right mounting blocks, and right mounting blocks is connected with adjustment assembly; Described adjustment assembly comprises an adjustment screw mandrel, and this adjustment screw mandrel is located on right supported plate, and one end is connected with right mounting blocks, and the other end is connected with manual adjustment wheel.
5. battery pole ear defect detection equipment according to claim 1, it is characterized in that, described unwinding mechanism also comprises an isolation charging tray, and this isolation charging tray is with initiatively charging tray is corresponding, when making material strip that initiatively charging tray rolling detected, be involved in the isolation strip isolating in charging tray.
6. battery pole ear defect detection equipment according to claim 1, is characterized in that, described active charging tray comprises rewinding motor, synchronous belt, dish mandrel, charging tray and adjusting mechanism reload; Described driven charging tray comprises reload dish mandrel, charging tray and adjusting mechanism; The described dish mandrel inside of reloading is provided with Self-resetting spring device, this Self-resetting spring device comprises fixture block and the handle corresponding with fixture block that open/closes setting, fixture block is connected with back-moving spring, under state of nature, outwards open and block charging tray, handle is connected with fixture block, press rear drive fixture block and inwardly tighten up, unclamp charging tray; Described adjusting mechanism is arranged on charging tray support, and it comprises adjusting guide rod, adjusting slider, adjusting screw mandrel and control hand wheel; Rewinding motor, the synchronous belt of described active charging tray, reload dish mandrel and charging tray are arranged on the adjusting slider of adjusting mechanism by charging tray riser; Reload dish mandrel and the charging tray of described driven charging tray are arranged on the adjusting slider of adjusting mechanism by charging tray riser.
7. battery pole ear defect detection equipment according to claim 1, it is characterized in that, described right detection components comprises a right installation base plate, one right detection body, a right slide unit, a right top board, a right jackscrew, a right guide rod, a right spring, a upper right roller, a upper right axle, a right snap ring, a bottom right roller, a bottom right axle; Described right installation base plate is provided with a right installing plate and a right support plate, described right detection body is installed on right support plate by right slide unit, described right top board is installed on right detection body by right guide rod, described right spring one end is connected with right jackscrew, the other end is connected with right detection body, be installed in right top board, be used for guaranteeing that right detection body drives upper right roller, keep a pressure crimping of setting to the right shoulder of battery pole ear; Described upper right roller by upper right axle, right snap ring be fixedly installed with right detection body on, described bottom right roller is fixedly installed on right installing plate by bottom right axle, right snap ring; Described right detection components, it also comprises a upper right guide plate and a bottom right guide plate, described upper right guide plate, bottom right guide plate, be symmetricly set in up and down between right detection body, right installation base plate, be used for guaranteeing that the right battery pole ear film on material strip steadily enters right detection components.
8. battery pole ear defect detection equipment according to claim 1, it is characterized in that, described left detection components, it comprises a left installation base plate, one left detection body, a left slide unit, a left roof, a left jackscrew, a left guide rod, a left spring, a upper left roller, a upper left axle, a left snap ring, a lower-left roller, a lower-left axle; Described left installation base plate is provided with a left installing plate and a left support plate, described left detection body is installed on left support plate by left slide unit, described left roof is installed on left detection body by left guide rod, described left spring one end is connected with left jackscrew, the other end is connected with left detection body, be installed in left roof, be used for guaranteeing that left detection body drives upper left roller, keep a pressure crimping of setting to the left shoulder of battery pole ear; Described upper left roller is fixedly installed on left detection body by upper left axle, left snap ring, and described lower-left roller is fixedly installed on right installing plate by lower-left axle, left snap ring; Described left detection components, it also comprises a change-over panel, a bolt, a Upper gasket, a lower gasket, a spring and a guide pillar, described change-over panel is provided with a guide hole, the guide hole that runs through successively Upper gasket, spring, lower gasket, guide pillar, change-over panel by bolt, realizing change-over panel is fixedly installed on left detection body, the top of described bolt is as reference edge, left detection body drives moving up and down of change-over panel, realization is the displacement that moves up and down of left detection body, be converted to change-over panel top reference edge move up and down displacement; Described left detection components, it also comprises a upper left guide plate and a lower-left guide plate, described upper left guide plate, lower-left guide plate, be symmetricly set in up and down between left detection body, left installation base plate, be used for guaranteeing that the left battery pole ear film on material strip steadily enters left detection components.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420266007.3U CN203941110U (en) | 2014-05-22 | 2014-05-22 | Battery pole ear defect detection equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420266007.3U CN203941110U (en) | 2014-05-22 | 2014-05-22 | Battery pole ear defect detection equipment |
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| Publication Number | Publication Date |
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| CN203941110U true CN203941110U (en) | 2014-11-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201420266007.3U Expired - Fee Related CN203941110U (en) | 2014-05-22 | 2014-05-22 | Battery pole ear defect detection equipment |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107144575A (en) * | 2017-04-28 | 2017-09-08 | 宁波韵升智能技术有限公司 | A kind of banding coiled strip defect automatic checkout equipment |
| CN109187546A (en) * | 2018-07-23 | 2019-01-11 | 广州超音速自动化科技股份有限公司 | Lithium battery pole ear mixes detection method and tab welding detection system |
| CN112125028A (en) * | 2020-09-14 | 2020-12-25 | 南京泊纳莱电子科技有限公司 | Coil stock detection device |
| CN112147159A (en) * | 2020-11-26 | 2020-12-29 | 虎丘影像（苏州）有限公司 | Film defective pixel identification and sorting system |
-
2014
- 2014-05-22 CN CN201420266007.3U patent/CN203941110U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107144575A (en) * | 2017-04-28 | 2017-09-08 | 宁波韵升智能技术有限公司 | A kind of banding coiled strip defect automatic checkout equipment |
| CN109187546A (en) * | 2018-07-23 | 2019-01-11 | 广州超音速自动化科技股份有限公司 | Lithium battery pole ear mixes detection method and tab welding detection system |
| CN112125028A (en) * | 2020-09-14 | 2020-12-25 | 南京泊纳莱电子科技有限公司 | Coil stock detection device |
| CN112147159A (en) * | 2020-11-26 | 2020-12-29 | 虎丘影像（苏州）有限公司 | Film defective pixel identification and sorting system |
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