CN203923219U - Pipeline system Pneumatic leather Thermal press binding machine - Google Patents

Pipeline system Pneumatic leather Thermal press binding machine Download PDF

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Publication number
CN203923219U
CN203923219U CN201420344226.9U CN201420344226U CN203923219U CN 203923219 U CN203923219 U CN 203923219U CN 201420344226 U CN201420344226 U CN 201420344226U CN 203923219 U CN203923219 U CN 203923219U
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CN
China
Prior art keywords
power switch
pressing plate
pipeline system
binding machine
electrically connected
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Withdrawn - After Issue
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CN201420344226.9U
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Chinese (zh)
Inventor
孔令泽
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International Leatherware Of Sichuan Fei Yiou Co Ltd
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International Leatherware Of Sichuan Fei Yiou Co Ltd
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Priority to CN201420344226.9U priority Critical patent/CN203923219U/en
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Publication of CN203923219U publication Critical patent/CN203923219U/en
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Abstract

The utility model discloses a kind of pipeline system Pneumatic leather Thermal press binding machine, comprise dynamo-electric part and control section, dynamo-electric part comprises top rack and lower bearing bracket, top rack, the end of two cylinder piston rods is fixedly installed a pressing plate, and heating unit is installed above pressing plate; Conveying belt is installed on lower bearing bracket, and conveying belt is connected with the motor power with wheel box that is arranged on lower bearing bracket by chain.Adopt leather and the lining cloth of the raw pressing of this bonder and production technique thereof, very firmly bonding, be difficult to separation; Leather and shrinkable material that is heated can buckling deformations; The utility model has brought up to 90~100% by conforming product rate.

Description

Pipeline system Pneumatic leather Thermal press binding machine
Technical field
The present invention relates to leather bonds technical field.
Background technology
Traditional leather pressing pattern has: artificial pressing and drum-type pressing.First kind of way efficiency is low, within one hour, is 600, pressing weak effect.Second way efficiency is high, but pressing effect is bad, and the leather of pressing is easily separated with lining cloth.And because up-down roller is all heated, leather Jia Re be then not cooling again yet, and the coefficient of thermal expansion and contraction of leather and lining cloth is different, and shrinkable material that is particularly heated, causes leather or previous materials generation buckling deformation after processing.This distortion is irreversible, therefore directly causes waste product.Qualification rate only has 80-90%.
Summary of the invention
The present invention aims to provide a kind of pipeline system Pneumatic leather Thermal press binding machine and production technique thereof, with the following technical problem solving:
1) existing two kinds of leather pressing pattern pressing effects are bad, and the leather of pressing is the problem separated with lining cloth easily;
2) problem of the leather generation buckling deformation of drum-type pressing;
3) there is the problem of buckling deformation in the shrinkable material Jia trade union of being heated of drum-type pressing.
To achieve the above object of the invention, the technical solution adopted in the present invention is: a kind of pipeline system Pneumatic leather Thermal press binding machine is provided, comprise dynamo-electric part and control section, dynamo-electric part comprises top rack and lower bearing bracket, top rack, the end of two cylinder piston rods is fixedly installed a pressing plate, and heating unit is installed above pressing plate; Conveying belt is installed on lower bearing bracket, and conveying belt is connected with the motor power with wheel box that is arranged on lower bearing bracket by chain.
Described control section comprises a five-way bidirectional electromagnetic valve, a timing register, a timing register power switch, an electric power switch, a motor drive direction change-over switch, a motor speed by-pass cock, a temperature regulator, a temperature regulator power switch, a temperature sensor, a weather gauge, a total power switch and two emergency stop switches; Described heating unit is a hot plate driving circuit and four to eight hot plates; Hot plate be arranged on uniformly pressing plate above;
Five-way bidirectional electromagnetic valve is connected respectively to two cylinders, weather gauge and external air source, also with is successively electrically connected to timing register, timing register power switch and total power switch;
Motor with wheel box is electrically connected to motor drive direction change-over switch, motor speed by-pass cock, electric power switch and total power switch successively;
Temperature sensor is arranged on the central position of pressing plate, and be electrically connected to temperature regulator, temperature regulator is electrically connected to and is electrically connected to temperature regulator power switch and total power switch successively, and temperature regulator is electrically connected to and also by hot plate driving circuit, is electrically connected to respectively with four to eight hot plates;
Two emergency stop switches are connected with total power switch respectively.
In described conveying belt, towards the belt below of pressing plate one side, be provided with refrigerating unit.
Described refrigerating unit is the cooling plate that is provided with cooling-water duct, water-in and water outlet.
Between described piston rod and pressing plate, be provided with the leveling unit for levelling pressing plate, leveling unit comprises many levelling bolts and intermediate plate, intermediate plate is fixedly connected with piston rod, levelling bolt lower end is fixedly connected with pressing plate, upper end is connected with intermediate plate by two nuts, and two nuts are separately positioned on the upper and lower both sides of intermediate plate.
The cylinder of described conveying belt is respectively arranged with tension-adjusting gear, and tension-adjusting gear comprises chute on lower bearing bracket and the slide block of cooperation, and cylinder is arranged on slide block by bearing, slide block inner side-wall and governing screw butt.
The present invention also provides a kind of production technique of above-mentioned pipeline system Pneumatic leather Thermal press binding machine, comprises the steps:
A, unlatching total power switch and temperature regulator power switch;
B, pressing plate reach after design temperature, open timing register power switch, electric power switch, and conveying belt and cylinder bring into operation;
C, put leather and lining cloth on conveying belt, leather under, lining cloth is upper;
D, conveying belt start to carry, and when leather and lining cloth are transported to press plate position, five-way bidirectional electromagnetic valve obtains electric, and cylinder presses down, timing register timing, and after timing completes, cylinder 1 rises; E, tape transport, when the good leather of pressing is transferred out after pressing plate 6, action completes;
F, repeating step C to E.
G, fulfil assignment after, close timing register power switch, electric power switch, temperature regulator power switch and total power switch.
The total pressure that described two cylinders produce is 500~900kg.
The temperature of pressing plate is set as 90~140 ℃ according to leather substance, and pressing plate is 10-15 second to being the heat-up time of leather.
The leather and the lining cloth that adopt the raw pressing of this bonder and production technique thereof, because pressing strength is large, be heated evenly, thus very firmly bonding, be difficult to separation; And owing to only having lining cloth to be simultaneously heated, leather is not heated, even obtain coolingly, so leather and shrinkable material that is heated can not expand with heat and contract with cold, avoided the problem of leather buckling deformation, improved conforming product rate.Through above-mentioned two measures, conforming product rate brings up to 90~100%.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention, and figure center platen 7 is lifting status;
Fig. 2 is structural representation of the present invention, and figure center platen 7 is for falling state;
Fig. 3 is control section schematic diagram of the present invention.
Wherein, 1, cylinder; 2, top rack; 3, emergency stop switch; 4, intermediate plate; 5, levelling bolt; 6, heating unit; 7, pressing plate; 8, lower bearing bracket; 9, chute; 10, slide block; 11, bearing; 12, cylinder; 13, governing screw; 14, belt; 15, conveying belt; 16, supervisory control desk; 17, chain; 18, with the motor of wheel box; 19, refrigerating unit.
Embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described in detail:
As illustrated in fig. 1 and 2, this pipeline system Pneumatic leather Thermal press binding machine, comprise dynamo-electric part and control section, dynamo-electric part comprises top rack 2 and lower bearing bracket 8, top rack 2 stands upside down is provided with two cylinders 1, the end of two cylinder 1 piston rods is fixedly installed a pressing plate 7, and heating unit 6 is installed above pressing plate 7; Conveying belt 15 is installed on lower bearing bracket 8, and conveying belt 15 is connected with motor 18 power with wheel box that are arranged on lower bearing bracket 8 by chain.
For can make leather to stronger cooling, in described conveying belt 15, towards the belt below of pressing plate 7 one sides, be provided with refrigerating unit 19.Described refrigerating unit 19 is for being provided with the cooling plate of cooling-water duct, water-in and water outlet.
In order to guarantee leather and lining cloth, pressure is even everywhere, between described piston rod and pressing plate 7, be provided with the leveling unit for levelling pressing plate 7, leveling unit comprises many levelling bolts 5 and intermediate plate 4, intermediate plate 4 is fixedly connected with piston rod, levelling bolt 5 lower ends are fixedly connected with pressing plate 7, upper end is connected with intermediate plate 4 by two nuts, and two nuts are separately positioned on intermediate plate, and Shang Xia 4 both sides.
The cylinder 12 of described conveying belt 15 is respectively arranged with tension-adjusting gear, and tension-adjusting gear 13 comprises the chute 9 on lower bearing bracket 8 and the slide block 10 coordinating, and cylinder 12 is arranged on slide block 10 by bearing 11, slide block 10 inner side-walls and governing screw 13 butts.
As shown in Figure 2, described control section comprises a five-way bidirectional electromagnetic valve, a timing register, a timing register power switch, an electric power switch, a motor drive direction change-over switch, a motor speed by-pass cock, a temperature regulator, a temperature regulator power switch, a temperature sensor, a weather gauge, a total power switch and two emergency stop switches; Described heating unit 6 is a hot plate driving circuit and four to eight hot plates; Hot plate be arranged on uniformly pressing plate 7 above;
Five-way bidirectional electromagnetic valve is connected respectively to two cylinders, weather gauge and external air source, also with is successively electrically connected to timing register, timing register power switch and total power switch;
Motor 18 with wheel box is electrically connected to motor drive direction change-over switch, motor speed by-pass cock, electric power switch and total power switch successively;
Temperature sensor is arranged on the central position of pressing plate 7, and be electrically connected to temperature regulator, temperature regulator is electrically connected to and is electrically connected to temperature regulator power switch and total power switch successively, and temperature regulator is electrically connected to and also by hot plate driving circuit, is electrically connected to respectively with four to eight hot plates;
Two emergency stop switches are connected with total power switch respectively.
For handled easily, timing register, timing register power switch, electric power switch, motor speed by-pass cock, temperature regulator, temperature regulator power switch and total power switch are all positioned on a supervisory control desk 16, and supervisory control desk 16 is arranged on the bottom of lower bearing bracket 8.
The present invention also provides a kind of production technique of above-mentioned pipeline system Pneumatic leather Thermal press binding machine, comprises the steps:
A, unlatching total power switch and temperature regulator power switch;
B, pressing plate 7 reach after design temperature, open timing register power switch, electric power switch, and conveying belt 15 and cylinder 1 bring into operation;
C, put leather and lining cloth on conveying belt 15, leather under, lining cloth is upper;
D, conveying belt 15 start to carry, and when leather and lining cloth are transported to pressing plate 6 position, five-way bidirectional electromagnetic valve obtains electric, and cylinder 1 presses down, timing register timing, and after timing completes, cylinder 1 rises; E, conveying belt 15 are carried, and when the good leather of pressing is transferred out after pressing plate 6, action completes;
F, repeating step C to E.
G, fulfil assignment after, close timing register power switch, electric power switch, temperature regulator power switch and total power switch.
The total pressure of two cylinders is 500~900kg, and concrete size is determined according to leather area, and having realized leather is produced to pressure is 18kg/cm 2be advisable.The temperature of pressing plate 7 is set as 90~140 ℃ according to leather substance, and pressing plate (7) is to being the heat-up time of leather 10~15 seconds.
Before starting to produce, adjust temperature, motor speed, cylinder sequential and external air source pressure, if need to use refrigerating unit 19, also need to be ready to cooling water source.
Production technique, the parameter of this machine are as follows:
(1) conveying belt speed is stepless time adjustment, and speed is 2~4 ms/min;
(2) heating unit 6 power are maximum 2000w, and pressing plate 7 temperature are decided to be between 90~140 ℃ according to leather substance);
The total pressure of (3) two cylinders is adjustable, and scope is 500~900kg; With 650kg, pressing plate 7 area 60cm*60cm, leather and lining cloth area 100cm2 are example, to the pressure of leather, are 18kg/cm2, pressing plate is adjustable to the heat-up time of leather, is generally set as 10~15 seconds; When pressure is 18kg/cm2, be applicable to common all kinds of oxen, sheepskin.
(4) refrigerating unit 19 does not generally need to supply water for conventional material (general ox, sheepskin); For shrinkable material that is heated, need cooling, can external recirculated water, cooling-water machine or die heater, coolant water temperature is lower than 40 ℃.Guarantee that previous materials positive (towards refrigerating unit 19) is that temperature is 60 ℃ of left and right in heating.
(5) production efficiency: 900~2000 slices/hour.
The leather of conventional rollers formula pressing machine pressing has buckling deformation, and conforming product rate is 80-90%, and the conforming product rate of the machine is 90~100%.
The present invention is not limited to above-mentioned example, and in claims limited range of the present invention, the various distortion that those skilled in the art can make without creative work or modification are all subject to the protection of this patent.

Claims (6)

1. pipeline system Pneumatic leather Thermal press binding machine, comprise dynamo-electric part and control section, it is characterized in that: dynamo-electric part comprises top rack (2) and lower bearing bracket (8), top rack (2 stand upside down be provided with two cylinders (1), the end of two cylinders (1) piston rod is fixedly installed a pressing plate (7), and heating unit (6) is installed above pressing plate (7); Conveying belt (15) is installed on lower bearing bracket (8), and conveying belt (15) is connected with the motor with wheel box (18) power that is arranged on lower bearing bracket (8) by chain.
2. according to pipeline system Pneumatic leather Thermal press binding machine claimed in claim 1, it is characterized in that: described control section comprises a five-way bidirectional electromagnetic valve, a timing register, a timing register power switch, an electric power switch, a motor drive direction change-over switch, a motor speed by-pass cock, a temperature regulator, a temperature regulator power switch, a temperature sensor, a weather gauge, a total power switch and two emergency stop switches; Described heating unit is (6) hot plate driving circuits and four to eight hot plates; Hot plate be arranged on uniformly pressing plate (7) above;
Five-way bidirectional electromagnetic valve is connected respectively to two cylinders, weather gauge and external air source, also with is successively electrically connected to timing register, timing register power switch and total power switch;
Motor (18) with wheel box is electrically connected to motor drive direction change-over switch, motor speed by-pass cock, electric power switch and total power switch successively;
Temperature sensor is arranged on the central position of pressing plate (7), and be electrically connected to temperature regulator, temperature regulator is electrically connected to and is electrically connected to temperature regulator power switch and total power switch successively, and temperature regulator is electrically connected to and also by hot plate driving circuit, is electrically connected to respectively with four to eight hot plates;
Two emergency stop switches are connected with total power switch respectively.
3. according to the pipeline system Pneumatic leather Thermal press binding machine described in claim 1 or 2, it is characterized in that: in described conveying belt (15), towards the belt below of pressing plate (7) one sides, be provided with refrigerating unit (19).
4. according to pipeline system Pneumatic leather Thermal press binding machine claimed in claim 3, it is characterized in that: described refrigerating unit (19) is for being provided with the cooling plate of cooling-water duct, water-in and water outlet.
5. according to the pipeline system Pneumatic leather Thermal press binding machine described in claim 1 or 2, it is characterized in that: described piston rod and pressing plate are provided with the leveling unit for levelling pressing plate (7) between (7), leveling unit comprises many levelling bolts (5) and intermediate plate (4), intermediate plate (4) is fixedly connected with piston rod, levelling bolt (5) lower end is fixedly connected with pressing plate (7), upper end is connected with intermediate plate (4) by two nuts, and two nuts are separately positioned on the upper and lower both sides of intermediate plate (4).
6. according to the pipeline system Pneumatic leather Thermal press binding machine described in claim 1 or 2, it is characterized in that: the cylinder (12) of described conveying belt (15) is respectively arranged with tension-adjusting gear, tension-adjusting gear (13) comprises the chute (9) on lower bearing bracket (8) and the slide block (10) coordinating, it is upper that cylinder (12) is arranged on slide block (10) by bearing (11), slide block (10) inner side-wall and governing screw (13) butt.
CN201420344226.9U 2014-06-25 2014-06-25 Pipeline system Pneumatic leather Thermal press binding machine Withdrawn - After Issue CN203923219U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420344226.9U CN203923219U (en) 2014-06-25 2014-06-25 Pipeline system Pneumatic leather Thermal press binding machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420344226.9U CN203923219U (en) 2014-06-25 2014-06-25 Pipeline system Pneumatic leather Thermal press binding machine

Publications (1)

Publication Number Publication Date
CN203923219U true CN203923219U (en) 2014-11-05

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ID=51819074

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Application Number Title Priority Date Filing Date
CN201420344226.9U Withdrawn - After Issue CN203923219U (en) 2014-06-25 2014-06-25 Pipeline system Pneumatic leather Thermal press binding machine

Country Status (1)

Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104017919A (en) * 2014-06-25 2014-09-03 四川非意欧国际皮革制品有限公司 Flow-line pneumatic leather hot-pressing bonder and production technique thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104017919A (en) * 2014-06-25 2014-09-03 四川非意欧国际皮革制品有限公司 Flow-line pneumatic leather hot-pressing bonder and production technique thereof
CN104017919B (en) * 2014-06-25 2015-10-14 四川非意欧国际皮革制品有限公司 Pipeline system Pneumatic leather Thermal press binding machine and production technique thereof

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C14 Grant of patent or utility model
GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20141105

Effective date of abandoning: 20151014

C25 Abandonment of patent right or utility model to avoid double patenting