CN203908321U - Quick feeding and discharging equipment for multilayer box type heating furnace - Google Patents
Quick feeding and discharging equipment for multilayer box type heating furnace Download PDFInfo
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- CN203908321U CN203908321U CN201420255799.4U CN201420255799U CN203908321U CN 203908321 U CN203908321 U CN 203908321U CN 201420255799 U CN201420255799 U CN 201420255799U CN 203908321 U CN203908321 U CN 203908321U
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 24
- 238000007599 discharging Methods 0.000 title 1
- 230000033001 locomotion Effects 0.000 claims abstract description 58
- 239000002365 multiple layer Substances 0.000 claims description 21
- 230000008878 coupling Effects 0.000 claims description 12
- 238000010168 coupling process Methods 0.000 claims description 12
- 238000005859 coupling reaction Methods 0.000 claims description 12
- 229910000831 Steel Inorganic materials 0.000 claims description 5
- 239000010959 steel Substances 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 4
- 239000012774 insulation material Substances 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
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- 238000005516 engineering process Methods 0.000 description 1
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Abstract
本实用新型提出一种多层箱式加热炉用的快速上下料设备，包括主支撑架、Z轴上下运动机构、主滑块体、X轴运动机构、可换指机械手、Z轴电机、X轴电机。所述Z轴上下运动机构固定于主支撑架上，主滑块固定于Z轴运动机构上，由Z轴电机带动滚珠丝杠驱动主滑块运动，X轴运动机构固定于主滑块上，可换指机械手固定于X轴运动机构上，由X轴电机驱动滚珠丝杠驱动机械手运动。本实用新型所提出的设备上下料速度快，可以为多层箱式炉中的任何一层在4s内快速上下料；采用电机驱动滚珠丝杠快速上下运动，重复定位精度高，运行震动小，抓举位置准确；可以为厚度在3mm以下的薄板进行多层箱式加热炉快速上下料。
The utility model proposes a fast loading and unloading equipment for a multi-layer box-type heating furnace, which includes a main support frame, a Z-axis up and down movement mechanism, a main slider body, an X-axis movement mechanism, an interchangeable finger manipulator, a Z-axis motor, an X-axis shaft motor. The Z-axis up and down movement mechanism is fixed on the main support frame, the main slider is fixed on the Z-axis movement mechanism, the Z-axis motor drives the ball screw to drive the main slider to move, and the X-axis movement mechanism is fixed on the main slider. The interchangeable finger manipulator is fixed on the X-axis motion mechanism, and the ball screw is driven by the X-axis motor to drive the manipulator to move. The equipment proposed by the utility model has a fast loading and unloading speed, and can quickly load and unload any layer in the multi-layer box-type furnace within 4 seconds; the motor drives the ball screw to move up and down quickly, with high repeat positioning accuracy and small operating vibration. The snatch position is accurate; it can quickly load and unload thin plates with a thickness of less than 3mm in a multi-layer box-type heating furnace.
Description
Technical field
The utility model relates to auto parts and components drop stamping equipment technical field, relates in particular to the multilayer atmosphere protection batch-type furnace loading and unloading equipment in high-strength steel sheet drop stamping production line, is specially the quick loading and unloading industrial equipment that multiple-layer box type heating furnace is used.
Background technology
Existing batch-type furnace loading and unloading industrial equipment uses motor and gear & rack structure routing motion, and the speed of service is slower, and uses for individual layer box type heater; Its fixture adopts overhead kick mechanical finger method of clamping to pick up plate, and this sheet thickness is more than 10mm.High-strength steel drop stamping production line uses sheet thickness little, need to be from heating furnace fast blanking, and need to be used in conjunction with multiple-layer box type atmosphere protection heating furnace, general batch-type furnace input and output material equipment cannot be realized.
Utility model content
For the problems referred to above, the quick loading and unloading equipment that the utility model provides a kind of multiple-layer box type heating furnace to use, its loading and unloading speed is fast, can be any one deck loading and unloading fast in 4s in multiple-layer box type stove; Adopt motor driven ball screws to move up and down fast, repetitive positioning accuracy is high, and operation vibrations are little, and snatch position is accurate.Can carry out the quick loading and unloading of multiple-layer box type heating furnace for the thin plate of thickness below 3mm.
The quick loading and unloading industrial equipment that a kind of multiple-layer box type heating furnace the utility model proposes is used, comprises main backstop (4), Z axis up-down mechanism, master slider body (2), X-axis motion, interchangeable finger manipulator (5), Z axis motor (1), X-axis motor (3);
Described Z axis up-down mechanism comprises the guide rail slide block (10) on underframe (23), the first ball-screw group (9), line slideway (8) and line slideway (8); Underframe (23) is vertically fixed on main backstop (4) by bolt, the first ball-screw group (9) comprises ball-screw (91) and screw (92), and is driven the ball-screw (91) of the first ball-screw group (9) by Z axis motor (1);
Described X-axis motion comprises the second ball-screw group (14), round guide pair (15), the second slide block (24); The second ball-screw group (14) comprises the screw (142) on ball-screw (141) and ball-screw, is driven the ball-screw (141) of the second ball-screw group (14) by X-axis motor (3); Described round guide pair (15) comprises a round guide (151) and is positioned at the first slide block (152) on this round guide (151); X-axis motion and Z axis motion are slidably connected by master slider body (2);
The tie-beam (18) that interchangeable finger manipulator (5) comprises round slide-bar (19) and is connected with round slide-bar (19), and be slidably connected with X-axis motion by tie-beam (18) and round slide-bar (19).
Preferably, Z axis motion also comprises the first yielding coupling (6), top chock (7), step (11); Described top chock (7) and step (11) are fixed on the upper and lower both sides of described underframe (23), and a vertical described line slideway (8) is fixed respectively in underframe (23) left and right sides; It is upper that ball-screw (91) is fixed on underframe (23) by top chock (7) and step (11), and be connected with the Z axis motor (1) of underframe (23) one sides by the first yielding coupling (6).
Preferably, X-axis motion also comprises bottom block (22), the second yielding coupling (12), bearing block one (13) and bearing block two (16); Described bearing block one (13) and bearing block two (16) are individually fixed in bottom block (22) left and right sides, all the other both sides fix respectively one group described in round guide pair (15) and described second slide block (24); It is upper that ball-screw (141) is fixed on bottom block (22) by bearing block one (13) and bearing block two (16), and be connected with the X-axis motor (3) of X-axis motion one side by the second yielding coupling (12).
Preferably, described interchangeable finger manipulator (5) also comprises manipulator termination (20), lock-screw (17); Round slide-bar (19) two ends are realized and being fastenedly connected with tie-beam (18) and manipulator termination (20) respectively by described lock-screw (17).
Preferably, X-axis motion with the mode of being slidably connected of Z axis motion is: described master slider body (2) one end is bolted the guide rail slide block (10) of Z axis motion and the screw (92) of the first ball-screw group (9) and realizes and the location that coordinates of Z axis motion, and the other end is connected and fixed by the bottom block (22) of bolt and X-axis motion.
Preferably, described interchangeable finger manipulator (5) with the mode of being slidably connected of X-axis motion is: tie-beam (18) is connected with screw (142) in the second ball-screw group (14) and the first slide block (152) in round guide pair (15), and round slide-bar (19) is nested in described the second slide block (24).
Preferably, described manipulator termination (20) comprises 7 fingers and finger bracing frame, and every finger all adopts heat resisting steel Cr25Ni20 material spraying high temperature thermal insulation material; single finger is triangular shaped; front end is thin, and rear end is thick, and all sharp corners carry out rounding; Every finger is all welded on finger bracing frame; Described finger bracing frame is realized and being fastenedly connected with round slide-bar (19) by lock-screw (17).
Preferably, described Z axis motor is vertically installed on Z axis motion top, and by bolt, location is installed; Described X-axis motor level is installed on the either side in the X-axis motion left and right sides, and by bolt, location is installed.
Preferably, the quick loading and unloading equipment that described multiple-layer box type heating furnace is used also comprises balancing weight (21), and described balancing weight (21) is bolted the upper intermediate transverse girder back-end location of main backstop (4).
Adopt after the utility model, its beneficial effect is:
The first, support plate weight little, can adopt the round slide-bar guide rail of doing for oneself to slide on X-axis motion, supported mechanical finger supports plate simultaneously.
Second, X-axis supporting seat adopts round guide support and lead, heavy-duty motor directly drives ball-screw group, the transmission of ball-screw group, ball-screw and round guide same level are installed, and have reduced installation difficulty, have omitted speed reducer structure, reduce sliding unit overall weight, better realized manipulator rapid movement.
The 3rd, Z axis supporting seat adopts straight support guiding, and heavy-duty motor directly drives ball-screw group, and the transmission of ball-screw group, has omitted speed reducer structure, has reduced overall weight, better realizes the quick acceleration and deceleration of sliding unit and moves up and down.
Brief description of the drawings
Fig. 1 is the overall structure front view of an embodiment of the utility model.
Fig. 2 is the overall structure left view of an embodiment of the utility model.
Fig. 3 is the Z axis motion schematic diagram of an embodiment of the utility model.
Fig. 4 is the X-axis motion schematic diagram of an embodiment of the utility model.
Fig. 5 is the interchangeable finger manipulator schematic diagram of an embodiment of the utility model.
Detailed description of the invention
The quick loading and unloading equipment of using according to the multiple-layer box type heating furnace of the utility model embodiment is described below with reference to Figure of description.
Fig. 1 is the structural representation of the quick loading and unloading industrial robot used of the multiple-layer box type heating furnace of an embodiment of the utility model.
As shown in Figure 1 and Figure 2, the quick loading and unloading industrial robot that multiple-layer box type heating furnace in the present embodiment is used, comprises main backstop 4, balancing weight 21, Z axis up-down mechanism, master slider body 2, X-axis motion, interchangeable finger manipulator 5, Z axis motor 1, X-axis motor 3.
Z axis up-down mechanism is vertically arranged, is fixed on main backstop 4, drives the ball-screw group 9 in Z axis up-down mechanism by Z axis motor 1; Master slider body 2 is bolted to connection the screw in guide rail slide block 10 and the ball-screw group 9 of Z axis up-down mechanism; X-axis motion is horizontally disposed, is bolted to connection in master slider body 2, mutually vertical with Z axis up-down mechanism, drives ball-screw group 14 by X-axis motor 3; X-axis motion is by realizing the sliding support to interchangeable finger manipulator 5 with being slidably matched of the member such as round guide pair 15, the second slide block 24.
Concrete condition is as follows:
As shown in Figure 3, Z axis motion comprises underframe 23, yielding coupling 6, top chock 7, the first ball-screw group 9, step 11, line slideway 8 and guide rail slide block 10.Underframe 23 is secured by bolts on the vertical supporting surface of main backstop 4, underframe is both sides fixing (bolt is fixed) described top chock 7 and step 11 respectively Shang Xia 23, a vertical line slideway 8 is fixed respectively in the left and right sides, and ball-screw group 9 comprises the screw 92 on ball-screw 91 and ball-screw 91.Ball-screw 91 is positioned at vertical direction equally, be parallel to each other with line slideway 8, two ends are vertically fixed on underframe 23 by top chock 7 and step 11, and top is connected with the Z axis motor 1 at underframe 23 tops by yielding coupling 6, use Z axis motor 1 to drive ball-screw 91.Two line slideways 8 of underframe 23 left and right sides are parallel to each other, and arrange 2 guide rail slide blocks 10 that are slidably matched with line slideway 8 on every line slideway 8, and the screw 92 on guide rail slide block 10 and ball-screw is bolted to connection master slider body 2.
As shown in Figure 4, X-axis motion comprises bottom block 22, yielding coupling 12, bearing block 1, the second ball-screw group 14, round guide pair 15, bearing block 2 16 and the second slide block 24.Bottom block 22 left and right sides are fixing (bolt is fixed) described bearing block 1 and bearing block 2 16 respectively, and both sides, front and back (in horizontal direction, close on Z axis motion side and away from Z axis motion side) fixes respectively one group of round guide pair 15.In addition, bottom block 22 both sides, front and back are also respectively arranged with the second slide block 24 cooperatively interacting with the round slide-bar 19 of interchangeable finger manipulator 5, to described the second slide block 14 is inserted in round slide-bar 19, coordinate interchangeable finger manipulator 5 to horizontally slip.Ball-screw group 14 comprises the screw 142 on ball-screw 141 and ball-screw, ball-screw 141 two ends are fixed on bottom block 22 by bearing block 1 and bearing block 2 16 levels, wherein one end is connected with the X-axis motor 3 of X-axis motion one side (being left side in the present embodiment) by yielding coupling 12, uses X-axis motor 3 to drive ball-screw 141.Every group of round guide pair 15 of bottom block 22 both sides, front and back comprise a round guide 151 and be positioned at the first slide block 152 on this round guide 151, and the round guide 151 in round guide pair 15 is positioned at horizontal direction, is parallel to each other with the ball-screw 141 in ball-screw group 14.Bottom block 22 is bolted to connection in master slider body 2, realizes being slidably connected of X-axis motion and Z axis motion, and X-axis motion can be moved up and down on Z axis, and indirectly drives interchangeable finger manipulator 5 moving up and down on Z axis.
As shown in Figure 5, interchangeable finger manipulator 5 is slidably connected with X-axis motion, and be arranged in the opposition side (the present embodiment is positioned at the right side of X-axis motion) of X-axis motor 3, from interchangeable finger manipulator 5 finger ends, comprise successively manipulator termination 20, lock-screw 17, round slide-bar 19, tie-beam 18.20 terminations, manipulator termination support plate, the thin axle with screw hole is stretched out at round slide-bar 19 two ends, insert respectively tie-beam 18 and manipulator termination 20 correspondence positions, lock by lock-screw 17, realize being fastenedly connected of round slide-bar 19 and tie-beam 18 and manipulator termination 20, for example, can change or installation manipulator termination 20 by degree of tightness lock-screw 17.Tie-beam 18 is connected by the screw 142 in the ball-screw group 14 of bolt and X-axis motion and the first slide block 152 in round guide pair 15, simultaneously based on being nested into coordinating of round slide-bar 19 in bottom block 22 both sides, front and back the second slide blocks 24 and this second slide block 24, realize being slidably connected of interchangeable finger manipulator 5 and X-axis motion, make interchangeable finger manipulator 5 moving left and right in X-axis.
The termination of manipulator described in the present embodiment 20 comprises 7 fingers and finger bracing frame, and every mechanical finger all adopts heat resisting steel Cr25Ni20 material spraying high temperature thermal insulation material, and single finger is triangular shaped, and leading portion is thin, and rear end is thick, and all sharp corners carry out rounding; Every finger is all welded on finger bracing frame; Described finger bracing frame is realized and being fastenedly connected with round slide-bar 19 by lock-screw 17.
Balancing weight 21 uses bolt to be connected with main backstop 4, and for example described balancing weight 21 can be bolted intermediate transverse girder back-end location on main backstop 4.
Although illustrated and described embodiment of the present utility model, for the ordinary skill in the art, be appreciated that in the situation that not departing from principle of the present utility model and spirit and can carry out multiple variation, amendment, replacement and modification to these embodiment, scope of the present utility model is by claims and be equal to and limit.
Claims (9)
1. the quick loading and unloading industrial equipment that multiple-layer box type heating furnace is used, comprises main backstop (4), Z axis up-down mechanism, master slider body (2), X-axis motion, interchangeable finger manipulator (5), Z axis motor (1), X-axis motor (3);
Described Z axis up-down mechanism comprises the guide rail slide block (10) on underframe (23), the first ball-screw group (9), line slideway (8) and line slideway (8); Underframe (23) is vertically fixed on main backstop (4) by bolt, the first ball-screw group (9) comprises ball-screw (91) and screw (92), and is driven the ball-screw (91) of the first ball-screw group (9) by Z axis motor (1);
Described X-axis motion comprises the second ball-screw group (14), round guide pair (15), the second slide block (24); The second ball-screw group (14) comprises the screw (142) on ball-screw (141) and ball-screw, is driven the ball-screw (141) of the second ball-screw group (14) by X-axis motor (3); Described round guide pair (15) comprises a round guide (151) and is positioned at the first slide block (152) on this round guide (151); X-axis motion and Z axis motion are slidably connected by master slider body (2);
The tie-beam (18) that interchangeable finger manipulator (5) comprises round slide-bar (19) and is connected with round slide-bar (19), and be slidably connected with X-axis motion by tie-beam (18) and round slide-bar (19).
2. the quick loading and unloading equipment that a kind of multiple-layer box type heating furnace according to claim 1 is used, is characterized in that, Z axis motion also comprises the first yielding coupling (6), top chock (7), step (11); Described top chock (7) and step (11) are fixed on the upper and lower both sides of described underframe (23), and a vertical described line slideway (8) is fixed respectively in underframe (23) left and right sides; It is upper that ball-screw (91) is fixed on underframe (23) by top chock (7) and step (11), and be connected with the Z axis motor (1) of underframe (23) one sides by the first yielding coupling (6).
3. the quick loading and unloading equipment that a kind of multiple-layer box type heating furnace according to claim 1 is used, it is characterized in that, X-axis motion also comprises bottom block (22), the second yielding coupling (12), bearing block one (13) and bearing block two (16); Described bearing block one (13) and bearing block two (16) are individually fixed in bottom block (22) left and right sides, all the other both sides fix respectively one group described in round guide pair (15) and described second slide block (24); It is upper that ball-screw (141) is fixed on bottom block (22) by bearing block one (13) and bearing block two (16), and be connected with the X-axis motor (3) of X-axis motion one side by the second yielding coupling (12).
4. the quick loading and unloading equipment that a kind of multiple-layer box type heating furnace according to claim 1 is used, is characterized in that, described interchangeable finger manipulator (5) also comprises manipulator termination (20), lock-screw (17); Round slide-bar (19) two ends are realized and being fastenedly connected with tie-beam (18) and manipulator termination (20) respectively by described lock-screw (17).
5. the quick loading and unloading equipment that a kind of multiple-layer box type heating furnace according to claim 1 is used, it is characterized in that, X-axis motion with the mode of being slidably connected of Z axis motion is: described master slider body (2) one end is bolted the guide rail slide block (10) of Z axis motion and the screw (92) of the first ball-screw group (9) and realizes and the location that coordinates of Z axis motion, and the other end is connected and fixed by the bottom block (22) of bolt and X-axis motion.
6. the quick loading and unloading equipment that a kind of multiple-layer box type heating furnace according to claim 1 is used, it is characterized in that, described interchangeable finger manipulator (5) with the mode of being slidably connected of X-axis motion is: tie-beam (18) is connected with screw (142) in the second ball-screw group (14) and the first slide block (152) in round guide pair (15), and round slide-bar (19) is nested in described the second slide block (24).
7. the quick loading and unloading equipment that a kind of multiple-layer box type heating furnace according to claim 4 is used; it is characterized in that; described manipulator termination (20) comprises 7 fingers and finger bracing frame; every finger all adopts heat resisting steel Cr25Ni20 material spraying high temperature thermal insulation material; single finger is triangular shaped; front end is thin, and rear end is thick, and all sharp corners carry out rounding; Every finger is all welded on finger bracing frame; Described finger bracing frame is realized and being fastenedly connected with round slide-bar (19) by lock-screw (17).
8. the quick loading and unloading equipment that a kind of multiple-layer box type heating furnace according to claim 1 is used, is characterized in that, described Z axis motor is vertically installed on Z axis motion top, and by bolt, location is installed; Described X-axis motor level is installed on the either side in the X-axis motion left and right sides, and by bolt, location is installed.
9. the quick loading and unloading equipment that a kind of multiple-layer box type heating furnace according to claim 1 is used, it is characterized in that, the quick loading and unloading equipment that described multiple-layer box type heating furnace is used also comprises balancing weight (21), and described balancing weight (21) is bolted the upper intermediate transverse girder back-end location of main backstop (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420255799.4U CN203908321U (en) | 2014-05-19 | 2014-05-19 | Quick feeding and discharging equipment for multilayer box type heating furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420255799.4U CN203908321U (en) | 2014-05-19 | 2014-05-19 | Quick feeding and discharging equipment for multilayer box type heating furnace |
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| CN203908321U true CN203908321U (en) | 2014-10-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420255799.4U Expired - Lifetime CN203908321U (en) | 2014-05-19 | 2014-05-19 | Quick feeding and discharging equipment for multilayer box type heating furnace |
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| CN (1) | CN203908321U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103983114A (en) * | 2014-05-19 | 2014-08-13 | 北京科技大学 | Fast feeding and blanking equipment for multi-layer box type heating furnace |
-
2014
- 2014-05-19 CN CN201420255799.4U patent/CN203908321U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103983114A (en) * | 2014-05-19 | 2014-08-13 | 北京科技大学 | Fast feeding and blanking equipment for multi-layer box type heating furnace |
| CN103983114B (en) * | 2014-05-19 | 2015-12-16 | 北京科技大学 | A kind of quick loading and unloading equipment of multiple-layer box type heating furnace |
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