CN203904357U - Special enzymic hydrolysis device for fruit essence base material - Google Patents

Special enzymic hydrolysis device for fruit essence base material Download PDF

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Publication number
CN203904357U
CN203904357U CN201420257404.4U CN201420257404U CN203904357U CN 203904357 U CN203904357 U CN 203904357U CN 201420257404 U CN201420257404 U CN 201420257404U CN 203904357 U CN203904357 U CN 203904357U
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inner core
storage tank
housing
special
entrance
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CN201420257404.4U
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俞敏
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Zhejiang Lvjing Biotechnology Co., Ltd
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ZHEJIANG GREEN CRYSTAL FLAVOR CO Ltd
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Abstract

The utility model discloses a special enzymic hydrolysis device for a fruit essence base material. A reaction tank body (4) comprises an inner barrel (41) and a casing (42), an interlayer (43) is formed in a gap between the inner barrel (41) and the casing (42), and an agitator (6) is arranged in the inner barrel (41); a circulating water inlet (2), a steam inlet (3) and a circulating water outlet (8) are formed in the casing (42); a feeding opening (22), an alkali liquor inlet (25), an acid liquid inlet (24), an enzyme liquid inlet (23) and a discharging opening (7) are formed in the inner barrel (41); a standard acid liquid storage tank (14), a standard alkali liquid storage tank (15), an enzyme liquid storage tank (16) and a liquid material storage tank (19) are arranged outside the reaction tank body (4); an observation window (9) is arranged on the casing (42), a temperature probe (10), a pH probe (11) and a sampling opening (12) are arranged on the observation window (9).

Description

The enzymically hydrolyse device that fruit essence base-material is special
Technical field
The utility model relates to a kind of enzymically hydrolyse device, particularly the special enzymically hydrolyse device of a kind of fruit essence base-material.
Background technology
Fruit essence mainly contains two types, compound essence and natural extract essence in the market; The former price is relatively low, is mainly to mix blending by principal constituent to form, and head is fragrant heavy but have aftertaste deficiency, the shortcoming such as true to nature not; Rear a kind of be the product that is similar to essential oil obtaining by the fragrance recovery method of the technique means such as distillation, membrane sepn, cryoconcentration or fruit juice enterprise, its security is very high, local flavor is natural, aftertaste is sufficient, belong to natural category, but become relatively this height, yield low, application has also been subject to price limit.
In recent years, have numerous research to show, enzymically hydrolyse can strengthen the local flavor of fruit product, and therefore existing research and utilization enzymically hydrolyse is prepared natural type fruit-like flavour spices or essence base-material.The formation of fruit fragrance belongs to more typical enzymatic action bioprocess, and fruit trees during growth period does not generally have fragrance, and its fragrance just displayed gradually in the later stage.According to mensuration, the volatile fragrant components containing in fruit conventionally at tens of kinds between hundreds of, main species has terpene, ester class, aldehydes, alcohols, phenolic ether class etc.The zymin that is applied to fruit-like flavour enhancing has polygalacturonase, cellulase, Glycosylase etc.
The industry is in the urgent need to the special enzymically hydrolyse device of a kind of fruit essence base-material at present.
Summary of the invention
The technical problems to be solved in the utility model is to provide a kind of rational in infrastructure, the special enzymically hydrolyse device of fruit essence base-material of favorable working performance.
In order to solve the problems of the technologies described above, the utility model provides a kind of fruit essence base-material special enzymically hydrolyse device, comprises reacting tank body, agitator and feed liquid storage tank;
Reacting tank body is made up of inner core and the housing that is sleeved on inner core appearance portion, and the space between inner core and housing forms interlayer, in the inner chamber of described inner core, is provided with agitator;
On housing, be respectively equipped with the recirculated water entrance, steam entry and the circulating water outlet that are all connected with interlayer;
On inner core, be respectively equipped with all opening for feed, alkali liquor inlet, acid solution entrance, enzyme liquid entrance and discharge port with the intracavity inter-connection of inner core;
Be respectively equipped with standard acid solution storage tank, standard alkali lye storage tank, enzyme liquid storage tank and feed liquid storage tank outward at reacting tank body;
The acid solution being stored in standard acid solution storage tank enters in the inner chamber of inner core by acid solution entrance under the effect of acid pump;
The alkali lye being stored in standard alkali lye storage tank enters in the inner chamber of inner core by alkali liquor inlet under the effect of lye pump;
The enzyme liquid being stored in enzyme liquid storage tank enters in the inner chamber of inner core by enzyme liquid entrance under the effect of enzyme liquid pump;
The feed liquid being stored in feed liquid storage tank enters in the inner chamber of inner core by opening for feed under the effect of feed pump;
Housing is provided with view port, is respectively equipped with all temp probe, pH probe and thief hole with the intracavity inter-connection of inner core on described view port;
On inner core, be provided with the safety valve with inner core intracavity inter-connection.
Improvement as the special enzymically hydrolyse device of fruit essence base-material of the present utility model: the outside surface at housing arranges thermal insulation layer.
Further improvement as the special enzymically hydrolyse device of fruit essence base-material of the present utility model: recirculated water entrance and circulating water outlet lay respectively at the top and bottom of housing.
Further improvement as the special enzymically hydrolyse device of fruit essence base-material of the present utility model: steam entry is positioned at the upper end of housing.
Further improvement as the special enzymically hydrolyse device of fruit essence base-material of the present utility model: view port is arranged in the lower end of housing.
When the special actual use of enzymically hydrolyse device of this fruit essence base-material, external supervisory control desk, thereby the processing condition such as the temperature of the automatic control of realization enzymically hydrolyse, time, stirring velocity, pH, and can realize self-feeding, use fruit hydrolyzate that this device prepares to be particularly useful for making the base-material of fruit essence.
In sum, use the special enzymically hydrolyse device of fruit essence base-material of the present utility model, realized the automatization control of enzymatic reaction, comprise temperature in enzymic process stable control, content automatic stirring evenly, vividly add acid solution or alkali lye in enzymatic reaction process pH in hydrolytic process be constant to keep, automatic control that the processes such as enzyme can automatic heating after finishing be gone out in enzymatic reaction; The quality of final hydrolyzate product is good, and result favorable reproducibility has been saved 2/3rds production time and manpower simultaneously.
Brief description of the drawings
Below in conjunction with accompanying drawing, embodiment of the present utility model is described in further detail.
Fig. 1 is the structural representation of the special enzymically hydrolyse device of fruit essence base-material;
Fig. 2 is the real use state schematic diagram of Fig. 1.
In figure:
1: safety valve; 2: recirculated water entrance; 3: steam entry; 4: reacting tank body; 5: thermal insulation layer; 6: agitator; 7: discharge port; 8: circulating water outlet; 9: view port; 10: temp probe; 11:pH probe; 12 thief holes; 13: supervisory control desk; 14: standard acid solution storage tank; 15: standard alkali lye storage tank; 16: enzyme liquid storage tank; 17: enzyme liquid pump; 18: lye pump; 19: feed liquid storage tank; 20: feed pump; 21: acid pump; 22: opening for feed; 23: enzyme liquid entrance; 24: acid solution entrance; 25: alkali liquor inlet; 41: inner core; 42: housing; 43: interlayer.
Embodiment
Embodiment 1, the special enzymically hydrolyse device (as shown in Figure 1) of a kind of fruit essence base-material, comprise reacting tank body 4, agitator 6 and feed liquid storage tank 19 etc.;
Reacting tank body 4 is made up of inner core 41 and the housing 42 that is sleeved on inner core 41 appearance portions, and the space between inner core 41 and housing 42 forms interlayer 43, is provided with agitator 6 in the inner chamber of inner core 41.At the outside surface of housing 42, thermal insulation layer 5 is set.By regulating the rotating speed of agitator 6, can ensure that the material in inner core 41 is heated evenly and mixes, be conducive to the carrying out of enzymatic reaction.
On housing 42, be respectively equipped with the recirculated water entrance 2, steam entry 3 and the circulating water outlet 8 that are all connected with interlayer 43.Recirculated water entrance 2 and circulating water outlet 8 lay respectively at the top and bottom of housing 42.Steam entry 3 is positioned at the upper end of housing 42.When hydrolysis, can pass into recirculated water to interlayer 43 by recirculated water entrance 2, thereby make the temperature in inner core 41 keep constant, enzymically hydrolyse is carried out under optimum temperuture.After hydrolysis finishes, can pass into steam to interlayer 43 by steam entry 3, the hydrolysis gains in inner core 41 are heated rapidly, make fast enzyme deactivation thereby realize.
On inner core 41, be respectively equipped with all opening for feed 22, enzyme liquid entrance 23, acid solution entrance 24, alkali liquor inlet 25 and discharge port 7 with the intracavity inter-connection of inner core 41.Opening for feed 22, enzyme liquid entrance 23, acid solution entrance 24, alkali liquor inlet 25 are all positioned at the upper end of inner core 41, and discharge port 7 is positioned at the lower end of inner core 41.
Outside reacting tank body 4, be respectively equipped with standard acid solution storage tank 14, standard alkali lye storage tank 15, enzyme liquid storage tank 16 and feed liquid storage tank 19;
The acid solution being stored in standard acid solution storage tank 14 enters in the inner chamber of inner core 41 by acid solution entrance 24 under the effect of acid pump 21;
The alkali lye being stored in standard alkali lye storage tank 15 enters in the inner chamber of inner core 41 by alkali liquor inlet 25 under the effect of lye pump 18;
The enzyme liquid being stored in enzyme liquid storage tank 16 enters in the inner chamber of inner core 41 by enzyme liquid entrance 23 under the effect of enzyme liquid pump 17;
Be stored in feed liquid in feed liquid storage tank 19 (that is, fruit slurries, namely fruit adds water or do not add water the slurries that break into) enters in the inner chamber of inner core 41 by opening for feed 22 under the effect of feed pump 20.
Housing 42 is provided with view port 9, and this view port 9 is arranged in the lower end of housing 42.On view port 9, be respectively equipped with all temp probe 10, pH probe 11 and thief hole 12 with the intracavity inter-connection of inner core 41; The effect of thief hole 12 is sampling analysis degree of hydrolysis at any time in enzymatic reaction process, to understand hydrolytic process.
On inner core 41, be also provided with the safety valve 1 with inner core 41 intracavity inter-connections.When inner core 41 heats up while causing there is pressure in inner core 41, can be no more than certain value by the pressure making in inner core 41 of automatically opening to reach of safety valve 1.
When the special actual use of enzymically hydrolyse device of this fruit essence base-material, as shown in Figure 2:
Recirculated water entrance 2, steam entry 3, circulating water outlet 8, temp probe 10, pH probe 11, enzyme liquid pump 17, lye pump 18, feed pump 20, acid pump 21, agitator 6, discharge port 7, safety valve 1 are all connected with supervisory control desk 13 signals.Remarks explanation: clear for drawing, above-mentioned signal annexation has been done to omit and processed in Fig. 2.
Specific works process is as follows:
Before enzymatic reaction starts, first feed liquid is pumped in the inner chamber of inner core 41 by feed pump 20; By recirculated water entrance 2, the recirculated water of steady temperature is passed in interlayer 43 (circulating water outlet 8 is in open mode), supervisory control desk 13 starts agitator 6 automatically, in the time that temp probe 10 detects that feed temperature in inner core 41 reaches assigned temperature, supervisory control desk 13 is opened enzyme liquid pump 17, automatically to the enzyme liquid that pumps into designated volume in inner core 41, enzymatic reaction self-clocking (supervisory control desk 13 is responsible for self-clocking), starts enzymatic reaction.
In reaction process, supervisory control desk 13 is by temperature and pH in temp probe 10 and pH probe 11 monitoring enzymatic reaction in real time processes, and when pH is during below or above designated value, lye pump 18 or acid pump 21 can start automatically, in inner core 41, pump into alkali lye or acid solution, until pH reaches designated value, when enzymatic reaction reaches the fixed time, i.e., when enzymatic reaction can finish, supervisory control desk 13 controls and cuts out recirculated water entrance 2, and in interlayer 43, pass into steam by steam-in 3, thereby the content in inner core 41 is heated up rapidly, the temperature that monitors content when temp probe 10 reaches after assigned temperature (and can maintain the fixed time), the automatic steam off entrance 3 of supervisory control desk 13, and open recirculated water entrance 2, pass into cool circulation water, thereby make the content cooling in inner core 41, in the time that dropping to designated value, the temperature of content (monitors by temp probe 10), close recirculated water entrance 2, now opening discharge port 7 and safety valve 1 (enters in the inner chamber of inner core 41 outside air from safety valve 1, form normal pressure), reaction gains flow out from discharge port 7.
Remarks explanation: circulating water outlet 8, substantially in normally open, only has need to clean interlayer 43 time, just in open mode.
Finally, it is also to be noted that, what more than enumerate is only several specific embodiments of the present utility model.Obviously, the utility model is not limited to above embodiment, can also have many distortion.All distortion that those of ordinary skill in the art can directly derive or associate from the disclosed content of the utility model, all should think protection domain of the present utility model.

Claims (5)

1. the special enzymically hydrolyse device of fruit essence base-material, is characterized in that: comprise reacting tank body (4), agitator (6) and feed liquid storage tank (19);
Described reacting tank body (4) is made up of inner core (41) and the housing (42) that is sleeved on inner core (41) appearance portion, space between described inner core (41) and housing (42) forms interlayer (43), is provided with agitator (6) in the inner chamber of described inner core (41);
On housing (42), be respectively equipped with the recirculated water entrance (2), steam entry (3) and the circulating water outlet (8) that are all connected with interlayer (43);
On inner core (41), be respectively equipped with all opening for feed (22), alkali liquor inlet (25), acid solution entrance (24), enzyme liquid entrance (23) and discharge port (7) with the intracavity inter-connection of inner core (41);
Outside reacting tank body (4), be respectively equipped with standard acid solution storage tank (14), standard alkali lye storage tank (15), enzyme liquid storage tank (16) and feed liquid storage tank (19);
The acid solution being stored in standard acid solution storage tank (14) enters in the inner chamber of inner core (41) by acid solution entrance (24) under the effect of acid pump (21);
The alkali lye being stored in standard alkali lye storage tank (15) enters in the inner chamber of inner core (41) by alkali liquor inlet (25) under the effect of lye pump (18);
The enzyme liquid being stored in enzyme liquid storage tank (16) enters in the inner chamber of inner core (41) by enzyme liquid entrance (23) under the effect of enzyme liquid pump (17);
The feed liquid being stored in feed liquid storage tank (19) enters in the inner chamber of inner core (41) by opening for feed (22) under the effect of feed pump (20);
Housing (42) is provided with view port (9), is respectively equipped with all pop one's head in (11) and thief hole (12) with temp probe (10), the pH of the intracavity inter-connection of inner core (41) on described view port (9);
On inner core (41), be provided with the safety valve (1) with inner core (41) intracavity inter-connection.
2. the special enzymically hydrolyse device of fruit essence base-material according to claim 1, is characterized in that: at the outside surface of housing (42), thermal insulation layer (5) is set.
3. the special enzymically hydrolyse device of fruit essence base-material according to claim 1 and 2, is characterized in that:
Described recirculated water entrance (2) and circulating water outlet (8) lay respectively at the top and bottom of housing (42).
4. the special enzymically hydrolyse device of fruit essence base-material according to claim 3, is characterized in that: described steam entry (3) is positioned at the upper end of housing (42).
5. the special enzymically hydrolyse device of fruit essence base-material according to claim 4, is characterized in that: described view port (9) is arranged in the lower end of housing (42).
CN201420257404.4U 2014-05-19 2014-05-19 Special enzymic hydrolysis device for fruit essence base material Active CN203904357U (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105817190A (en) * 2016-03-15 2016-08-03 浙江凯色丽科技发展有限公司 Hydrolysis automatic control system
CN107674835A (en) * 2017-09-11 2018-02-09 广西肽王生物科技有限公司 Moringa protease method hydrolysis device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105817190A (en) * 2016-03-15 2016-08-03 浙江凯色丽科技发展有限公司 Hydrolysis automatic control system
CN105817190B (en) * 2016-03-15 2019-01-08 浙江凯色丽科技发展有限公司 Hydrolyze automatic control system
CN107674835A (en) * 2017-09-11 2018-02-09 广西肽王生物科技有限公司 Moringa protease method hydrolysis device

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GR01 Patent grant
CP03 Change of name, title or address

Address after: 311121, Yuhang District, Zhejiang province Hangzhou former industrial park

Patentee after: Zhejiang Lvjing Biotechnology Co., Ltd

Address before: 311121 No. 2 Dragon Boat Road, Cang Qian Industrial Park, Yuhang District, Zhejiang, Hangzhou

Patentee before: Zhejiang Green Crystal Flavor Co., Ltd.

CP03 Change of name, title or address