CN203901486U - Continuous manufacturing machine for building foamed concrete insulation board - Google Patents
Continuous manufacturing machine for building foamed concrete insulation board Download PDFInfo
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- CN203901486U CN203901486U CN201420201913.5U CN201420201913U CN203901486U CN 203901486 U CN203901486 U CN 203901486U CN 201420201913 U CN201420201913 U CN 201420201913U CN 203901486 U CN203901486 U CN 203901486U
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- pressure roller
- lower compression
- compression roller
- hopper
- roller
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Abstract
The utility model discloses a continuous manufacturing machine for a building foamed concrete insulation board. The continuous manufacture machine is characterized by comprising a frame body part, a hopper assembling part, a lower press roller assembling part, a middle press roller assembling part, an upper press roll assembling part and a guide rail bottom vehicle assembling part, wherein the hopper assembling part is mounted at the frame body part; the frame body part comprises four frame body upright posts, lower layer steel channels, upper layer steel channels, upper steel channel brackets and lower steel channel brackets; the frame body upright posts are fixed on the ground; a rectangle is formed by the connecting lines among the four fixation points, and is used for arranging guide rails and a bottom vehicle; the frame body upright posts adjacent in the transverse direction are connected together through the lower layer steel channels and the upper layer steel channels; the two parallel upper layer steel channels and the two parallel lower layer steel channels are connected and fixed in right angles through the two upper steel channel brackets and the two lower steel channel brackets respectively.
Description
Technical field:
The utility model relates to a kind of heat insulation plate for building continuous making machine tool, especially refers to multilayer insulant by the automated machine pressing together in batches.
Background technology:
Foam concrete heat-preserving plate is as a kind of New Building Materials, especially a kind of thermal construction material that Portland cement, flyash, blowing agent, additive etc. are made for material, the method of existing manufacture foam concrete heat-preserving plate material is mainly to adopt formwork erection, flat-die to build moulding, exist mould use amount large, production efficiency is low, and production automation degree is low, and labor strength is large, and aborning during composite insulation boards with dissection, more bothersome effort.Therefore provide the automatic continuous production equipment such as a kind of foam concrete heat-preserving plate to become in prior art urgently approaching problem.
Utility model content:
For solving aforementioned technical problem the utility model, provide a kind of heat insulation plate for building continuous making machine tool, it is characterized in that comprising support body part, be arranged on hopper assembled portion in support body part, car assembled portion at the bottom of lower compression roller assembled portion, middle pressure roller assembled portion, upper pressure roller assembled portion, guide rail;
Described support body partly comprises four support body columns, lower floor's channel-section steel, upper strata channel-section steel, upper channel steel support frame and lower channel steel support frame, and support body column is fixed on ground; Line between four fixing points forms a rectangle, for guide rail and end car are set; Laterally between adjacent support body column, by lower floor's channel-section steel and upper strata channel-section steel, link together, between two parallel upper strata channel-section steels and two parallel lower floor's channel-section steels, with two upper channel steel support framves and two lower channel steel support frame right angles, be connected and fixed respectively;
Region near one side point between two parallel lower channel steel support framves is hopper fixed area, region near its opposite side end points is pressure roller fixed area, for the direction of car from the end of run to original position at the bottom of guide rail successively stationary hopper assembled portion, lower compression roller assembled portion, pressure roller assembled portion, upper pressure roller assembled portion;
Lower channel steel support chord position, in the part of hopper fixed area, on two parallel lower channel steel support framves, has guide pillar lower limit hole and leading screw lower limit hole, and on guide pillar lower limit hole, pilot sleeve is installed;
Lower channel steel support chord position is connected with the lower compression roller fixed mount being parallel to each other, middle pressure roller fixed mount, the upper pressure roller fixed mount that adopts channel-section steel to make in right angle successively in the part of pressure roller fixed area, lower compression roller fixed mount, middle pressure roller fixed mount, upper pressure roller fixed mount all have guide pillar lower limit hole and leading screw lower limit hole, and on guide pillar lower limit hole, pilot sleeve are installed;
The installation site of upper channel steel support frame and lower channel steel support chord position are in same vertical plane, accordingly, the part that is arranged in pressure roller fixed area is connected with the lower compression roller position-limited rack being parallel to each other, pressure roller position-limited rack, the upper pressure roller position-limited rack that adopts channel-section steel to make in right angle successively, and the lower compression roller position-limited rack of upper channel steel support frame, middle pressure roller position-limited rack, on guide pillar lower limit hole and the crossing position of vertical line, leading screw lower limit Kong center of pressure roller position-limited rack up and down channel steel support frame, corresponding guide pillar upper limit hole and the leading screw upper limit hole of having.
At the bottom of described guide rail, car assembled portion comprises mould, end car, guide rail and end car drive motors, and described mould is two baffle plates with certain altitude, is arranged on car both sides, the end, end car is rectangular flat car, can slide in orbit, described track is arranged on ground, car of the described end power section comprise end car drive motors, end car drive motors is arranged on motor fixing frame, motor fixing frame is arranged on ground, on car drive motors output shaft of the described end, driving pulley is installed, described driving pulley drives driven pulley by belt, described driven pulley is arranged on the power shaft of reduction box, reduction box also fixes on the ground, on the output shaft of described reduction box, drive sprocket is installed, described drive sprocket is by chain-driving driven sprocket, described driven sprocket is arranged on sprocket shaft, on the sprocket shaft installing plate that sprocket shaft two ends are fixed on, sprocket wheel installing plate is welded on the bottom surface of end car.
Described hopper assembled portion comprises hopper, hopper framework etc., hopper is right angle sphenoid, hopper frame adopts channel-section steel to be welded into cuboid frame structure, hopper is fixedly mounted on the base of hopper frame frame structure, the wedge top of rear hopper sphenoid is installed towards ground, the direction of wedge surface car operation at the bottom of guide rail, outside, base, hopper frame both sides is fixedly connected with channel-section steel support respectively, two symmetrical channel-section steel supports are provided with hopper lead flange and hopper leading screw end mounting flange on all, hopper lead and hopper leading screw are fixed on channel-section steel support by hopper lead flange and hopper leading screw end mounting flange respectively, hopper leading screw is meshed with hopper reductor gear of output end, described hopper reductor input is connected with hopper drive motors driving shaft, described hopper reductor and hopper drive motors respectively have two, be fixedly mounted on respectively on two lower channel steel support framves, hopper lead, hopper leading screw upwards stretches into the pilot sleeve on lower channel steel support frame, guide pillar lower limit hole, in the guide pillar upper limit hole and leading screw upper limit hole of leading screw lower limit hole and upper channel steel support frame relevant position, in described hopper cammed surface, stirring motor fixed mount is installed, stirring motor is arranged on stirring motor fixed mount, stirring motor passes through drive sprocket, drive sprocket bar is connected with driven sprocket, driven sprocket is arranged in the part that shaft stretches out hopper side, described shaft is arranged on the side of hopper and stretches to hopper inside by bearing block, on described shaft, stirring blade is installed, hopper discharging opening is positioned at feed hopper bottom, hopper discharging opening is rectangle, be positioned near the straight inclined-plane towards ground wedge top, discharging opening base is wedge top crest line, and discharging opening dual-side is provided with gathering sill, discharging opening baffle plate is installed on gathering sill, on discharging opening baffle plate, tooth bar is installed, on tooth bar, along concordant with discharge baffle top margin, the straight wedge surface top discharge mouth of hopper both sides are provided with bearing block, gear shaft is installed in bearing block, and the wheel and rack on gear shaft is meshed.
Described lower compression roller assembled portion comprises lower compression roller installing rack, lower compression roller drive motors, lower compression roller spray header, lower compression roller, described lower compression roller installing rack is that both sides have the crossbeam that stretches out straight down cantilever, described crossbeam adopts channel-section steel to process, cantilever is tabular, cantilever bottom is connected with separately lower compression roller side plate is installed, lower compression roller is installed side plate bottom lower compression roller bearing block is installed, lower compression roller bearing block is used for installing lower compression roller bearing, axial location at lower compression roller is installed lower compression roller axis, and lower compression roller axis two ends are arranged in lower compression roller bearing, after installation, the axis of lower compression roller is vertical with end car traffic direction, lower compression roller end cap is also installed in outside at lower compression roller bearing block, described lower compression roller end cap is fanning strip, fixed position is on lower compression roller axis extended line, transversely arranged lower compression roller lead flange and the lower compression roller leading screw end flanges of being provided with on the header portion of lower compression roller installing rack, and on two flanges, be respectively fitted with lower compression roller lead and lower compression roller leading screw, described lower compression roller leading screw is connected with the upper and lower drive motors of lower compression roller, the upper and lower drive motors of described lower compression roller is arranged on the lower compression roller fixed mount on lower channel steel support frame, lower compression roller lead and lower compression roller leading screw are upwards respectively through the pilot sleeve on lower compression roller fixed mount, guide pillar upper limit hole on guide pillar lower limit hole and leading screw lower limit hole and lower compression roller position-limited rack and leading screw upper limit hole,
Lower compression roller motor mounting plate is installed on the crossbeam of described lower compression roller installing rack, lower compression roller motor mounting plate stretches out straight down, be used for being provided with lower compression roller drive motors, the central shaft of lower compression roller friction pulley and lower compression roller drive motors driving shaft coaxially fixedly mount, lower compression roller friction pulley contacts with lower compression roller, by frictional force, drive lower compression roller to rotate, the position that the cantilever bottom of described lower compression roller installing rack approaches lower compression roller is provided with lower compression roller Water pipe bracket, lower compression roller spray header is installed on lower compression roller Water pipe bracket, lower compression roller spray header spout is positioned at lower compression roller roll body top,
The length of described lower compression roller is less than the distance between two baffle plates of mould, and when equipment moves, lower compression roller can stretch in the space that two baffle plates of mould form.
Described middle pressure roller assembled portion comprises middle pressure roller installing rack, middle pressure roller drive motors, middle pressure roller nylon wheel etc., the crossbeam of described middle pressure roller installing rack for adopting channel-section steel to be processed into, two ends, crossbeam bottom are symmetrically installed with two plate-like arms of stretching out straight down, the junction of plate-like arms and crossbeam is the 5-15% of crossbeam length apart from the distance of beam-end immediate with it, during outside, plate-like arms bottom connects separately, pressure roller is installed side plate, middle pressure roller is installed the symmetrical perforate in side plate bottom and two rolling bearings is installed, and rolling bearing is for installing wheel shaft, middle pressure roller lead flange is installed side by side on the crossbeam of middle pressure roller installing rack, middle pressure roller leading screw end flanges, in middle pressure roller lead flange, middle pressure roller lead is installed, in middle pressure roller leading screw end flanges, middle pressure roller leading screw is installed, described middle pressure roller leading screw is connected with the upper and lower drive motors of middle pressure roller, the upper and lower drive motors of described middle pressure roller is arranged on the middle pressure roller fixed mount on lower channel steel support frame, the upper and lower drive motors of described middle pressure roller is arranged on the middle pressure roller fixed mount on lower channel steel support frame, middle pressure roller lead and middle pressure roller leading screw are upwards respectively through the pilot sleeve on middle pressure roller fixed mount, guide pillar upper limit hole on guide pillar lower limit hole and leading screw lower limit hole and middle pressure roller position-limited rack and leading screw upper limit hole,
On the crossbeam middle part of described middle pressure roller installing rack, middle pressure roller motor mounting plate is installed, middle pressure roller motor mounting plate stretches out straight down, middle pressure roller motor mounting plate bottom is provided with middle pressure roller drive motors, middle pressure roller drive motors output is connected with middle pressure roller drive sprocket, middle pressure roller drive sprocket is connected with middle pressure roller driven sprocket by middle roller chain bar, middle pressure roller driven sprocket is arranged on middle wheel shaft, described middle pressure roller comprises middle wheel shaft and is arranged on the nylon pinch wheels on middle wheel shaft, nylon wheel, middle pressure roller driven sprocket, middle wheel shaft is arranged in two rolling bearings, described rolling bearing is arranged on middle pressure roller and installs in the circular hole of side plate lower end, on described middle wheel shaft, nylon pinch wheels is installed, described nylon pinch wheels is fixed on middle wheel shaft by holding screw, in described nylon pinch wheels, nylon wheel is installed, described nylon wheel is fixed together by nylon wheel compressing tablet and nylon pinch wheels, and be arranged on middle wheel shaft,
The length of described middle wheel shaft is less than the distance between two baffle plates of mould, when equipment moves in wheel shaft can stretch in the space that two baffle plates of mould form.The installation site of described nylon pinch wheels can regulate on middle wheel shaft.
Described nylon pinch wheels quantity is preferably 3, is arranged on San Ge position, middle wheel shaft left, center, right.
Preferably adjust nylon pinch wheels position, making the distance of axle stub in the middle pressure roller nylon wheel installation site distance of the left and right sides is the middle 5-10% that takes turns shaft length, middle middle pressure roller nylon wheel both sides apart from the distance of axle stub equate.
Described upper pressure roller assembled portion comprises pressure roller installing rack, upper pressure roller spray header, upper pressure roller, described upper pressure roller installing rack is that both sides have the crossbeam that stretches out straight down cantilever, described crossbeam adopts channel-section steel to process, cantilever is tabular, cantilever bottom is connected with separately pressure roller side plate is installed, upper pressure roller is installed side plate bottom pressure roller shaft bearing is installed, upper pressure roller shaft bearing is used for installing roller bearing, in the axial location of upper pressure roller, install pressure roller axis, and upper pressure roller axis two ends are arranged in upper roller bearing, after installation, the axis of upper pressure roller is vertical with end car traffic direction, pressure roller end cap is also installed in outside in upper pressure roller shaft bearing, described upper pressure roller end cap is fanning strip, fixed position is on upper pressure roller axis extended line, pressure roller lead flange and upper pressure roller leading screw end flanges on transversely arranged being provided with on the header portion of upper pressure roller installing rack, and on two flanges, be respectively fitted with pressure roller lead and upper pressure roller leading screw, described upper pressure roller leading screw is connected with the upper and lower drive motors of upper pressure roller, the upper and lower drive motors of described upper pressure roller is arranged on the upper pressure roller fixed mount on lower channel steel support frame, upper pressure roller lead and upper pressure roller leading screw are upwards respectively through the pilot sleeve on upper pressure roller fixed mount, guide pillar upper limit hole on guide pillar lower limit hole and leading screw lower limit hole and upper pressure roller position-limited rack and leading screw upper limit hole,
The position that the cantilever bottom of described upper pressure roller installing rack approaches upper pressure roller is provided with pressure roller Water pipe bracket, on upper pressure roller Water pipe bracket, pressure roller spray header is installed, and upper pressure roller spray header spout is positioned at pressure roller roll body top.
The continuous making machine tool that the utility model provides compared with prior art can realize product from starching, major ingredient, paving cloth, compound, be depressed into and complete in batches the full-automatic of the production processes such as whole plate and produce continuously again, automation degree of equipment is high, operate steadily, specification is adjusted arbitrarily.Product surface is smooth, smooth, and packing is high, has really realized the industrialization streamline of Novel decorative board and has produced.Greatly reduce direct labor's labour intensity.Thoroughly changed formwork erection in the past, flat-die is built many drawbacks of moulding.
Accompanying drawing explanation.
Fig. 1 is whole assembling schematic diagram;
Fig. 2 is the front view of hopper assembled portion;
Fig. 3 is the left view of hopper assembled portion;
Fig. 4 is shaft assembling schematic diagram in hopper assembled portion;
Fig. 5 is the front view of lower compression roller assembled portion;
Fig. 6 is the left view of lower compression roller assembled portion;
Fig. 7 is the front view of middle pressure roller assembled portion;
Fig. 8 is the front view of upper pressure roller assembled portion;
Fig. 9 is the left view of upper pressure roller assembled portion;
Figure 10 is car assembled portion assembling schematic diagram at the bottom of guide rail;
Figure 11 is that end car lower sprocket is installed assembling schematic diagram;
Figure 12 is that support body partly assembles schematic diagram;
Figure 13 is a region partial enlarged drawing in Figure 12
The specific embodiment:
In the present embodiment, " longitudinally ", for being parallel to the direction of the guide rail of car part at the bottom of guide rail, be laterally the direction perpendicular to the guide rail partly of car at the bottom of guide rail
Present embodiment provides a kind of heat insulation plate for building continuous making machine tool, comprises support body part E, is arranged on car assembled portion F at the bottom of hopper assembled portion A, the lower compression roller assembled portion B in support body part, middle pressure roller assembled portion C, upper pressure roller assembled portion D, guide rail; Integral body is assembled schematic diagram as shown in Figure 1,
As shown in Figure 1, the assembling schematic diagram of other each several parts is as shown in Fig. 2-Figure 12 for whole assembling schematic diagram.
Described support body part E assembly structure schematic diagram and with the assembly relation of other parts as shown in Figure 12 and Fig. 1, wherein in Figure 12 a region partial enlarged drawing as Figure 13, support body partly comprises four support body columns 101, lower floor's channel-section steel 102, upper strata channel-section steel 104, upper channel steel support frame 103 and lower channel steel support frame 105, and support body column 101 is fixed on ground; Line between four fixing points forms a rectangle, for guide rail and end car are set; Laterally between adjacent support body column, by lower floor's channel-section steel 102 and upper strata channel-section steel 104, link together, between two parallel upper strata channel-section steels and two parallel lower floor's channel-section steels, with two upper channel steel support framves 103 and two lower channel steel support frame 105 right angles, be connected and fixed respectively;
Region near one side point between two parallel lower channel steel support framves 105 is hopper fixed area, region near its opposite side end points is pressure roller fixed area, for the direction of car from the end of run to original position at the bottom of guide rail successively stationary hopper assembled portion A, lower compression roller assembled portion B, pressure roller assembled portion C, upper pressure roller assembled portion D;
Lower channel steel support frame 105 is positioned at the part of hopper fixed area, on two parallel lower channel steel support framves, has guide pillar lower limit hole and leading screw lower limit hole, and on guide pillar lower limit hole, pilot sleeve is installed;
The part that lower channel steel support frame 105 is arranged in pressure roller fixed area is connected with the lower compression roller fixed mount being parallel to each other, pressure roller fixed mount, the upper pressure roller fixed mount that adopts channel-section steel to make in right angle successively, lower compression roller fixed mount, middle pressure roller fixed mount, upper pressure roller fixed mount all have guide pillar lower limit hole and leading screw lower limit hole, and on guide pillar lower limit hole, pilot sleeve are installed;
The installation site of upper channel steel support frame 103 and lower channel steel support frame 105 are positioned at same vertical plane, accordingly, the part that is arranged in pressure roller fixed area is connected with the lower compression roller position-limited rack being parallel to each other, pressure roller position-limited rack, the upper pressure roller position-limited rack that adopts channel-section steel to make in right angle successively, and the lower compression roller position-limited rack of upper channel steel support frame 103, middle pressure roller position-limited rack, on guide pillar lower limit hole and the crossing position of vertical line, leading screw lower limit Kong center of pressure roller position-limited rack up and down channel steel support frame 105, corresponding guide pillar upper limit hole and the leading screw upper limit hole of having.
At the bottom of described guide rail car assembled portion F assembling schematic diagram and with the assembly relation of other parts as shown in Figure 10-Figure 11 and Fig. 1, comprise mould 74, end car 75, guide rail 76 and end car drive motors 84, described mould 74 is two baffle plates with certain altitude, is arranged on end car 75 both sides, end car 75 is rectangular flat car, can on track 76, slide, described track 76 is arranged on ground, car of the described end power section comprise end car drive motors 84, end car drive motors is arranged on motor fixing frame 85, motor fixing frame is arranged on ground, on car drive motors 84 output shafts of the described end, driving pulley 83 is installed, described driving pulley 83 drives driven pulley 82 by belt, described driven pulley 82 is arranged on the power shaft of reduction box 81, reduction box 81 also fixes on the ground, drive sprocket 80 is installed on the output shaft of described reduction box 81, described drive sprocket 80 is by chain-driving driven sprocket 79, described driven sprocket 79 is arranged on sprocket shaft 78, on the sprocket shaft installing plate 77 that sprocket shaft two ends are fixed on, sprocket wheel installing plate 77 is welded on the bottom surface of end car 75.
Described hopper assembled portion assembly structure schematic diagram and with the assembly relation of other parts as shown in Fig. 2-Fig. 4 and Fig. 1, comprise hopper 12, hopper framework 22 etc., hopper 12 is right angle sphenoid, hopper frame 22 adopts channel-section steel to be welded into cuboid frame structure, hopper is fixedly mounted on the base of hopper frame frame structure, the wedge top of rear hopper sphenoid is installed towards ground, the direction of wedge surface car operation at the bottom of guide rail, outside, base, hopper frame both sides is fixedly connected with channel-section steel support 2 respectively, two symmetrical channel-section steel supports 2 are provided with hopper lead flange 9 and hopper leading screw end mounting flange 13 on all, hopper lead 10 and hopper leading screw 11 are fixed on channel-section steel support 2 by hopper lead flange 9 and hopper leading screw end mounting flange 13 respectively, hopper leading screw 11 is meshed with hopper reductor 70 gear of output end, described hopper reductor 70 inputs are connected with hopper drive motors 69 driving shafts, described hopper reductor 70 respectively has two with hopper drive motors 69, be fixedly mounted on respectively on two lower channel steel support framves 105, hopper lead 10, hopper leading screw 11 upwards stretches into the pilot sleeve on lower channel steel support frame 105, guide pillar lower limit hole, in the guide pillar upper limit hole and leading screw upper limit hole of leading screw lower limit hole and upper channel steel support frame 103 relevant positions, in described hopper 12 cammed surface, stirring motor fixed mount 14 is installed, stirring motor 15 is arranged on stirring motor fixed mount 14, stirring motor 15 is by drive sprocket 16, drive sprocket bar 17 is connected with driven sprocket 18, driven sprocket 18 is arranged in the part that shaft 19 stretches out hopper side, described shaft 19 is arranged on the side of hopper 12 and stretches to hopper inside by bearing block 3, on described shaft 19, stirring blade 20 is installed, hopper discharging opening is positioned at feed hopper bottom, hopper discharging opening is rectangle, be positioned near the straight inclined-plane towards ground wedge top, discharging opening base is wedge top crest line, and discharging opening dual-side is provided with gathering sill 4, discharging opening baffle plate 5 is installed on gathering sill 4, tooth bar 6 is installed on discharging opening baffle plate 5, and on tooth bar, along concordant with discharge baffle top margin, hopper 12 straight wedge surface top discharge mouth both sides are provided with bearing block 21, gear shaft 8 is installed in bearing block 21, and the gear 7 on gear shaft 8 is meshed with tooth bar 6,
Described lower compression roller assembled portion B assembling schematic diagram and with the assembly relation of other parts as shown in Fig. 5-Fig. 6 and Fig. 1, lower compression roller assembled portion comprises lower compression roller installing rack 30, lower compression roller drive motors 31, lower compression roller spray header 32, lower compression roller 23, described lower compression roller installing rack 30 has the crossbeam that stretches out straight down cantilever for both sides, described crossbeam adopts channel-section steel to process, cantilever is tabular, cantilever bottom is connected with separately lower compression roller side plate 35 is installed, lower compression roller is installed side plate 35 bottoms lower compression roller bearing block 37 is installed, lower compression roller bearing block 37 is for installing lower compression roller bearing 36, axial location at lower compression roller 23 is installed lower compression roller axis 24, and lower compression roller axis 24 two ends are arranged in lower compression roller bearing 36, after installation, the axis of lower compression roller 23 is vertical with end car traffic direction, lower compression roller end cap 38 is also installed in outside at lower compression roller bearing block 37, described lower compression roller end cap 38 is fanning strip, fixed position is on lower compression roller axis extended line, transversely arranged lower compression roller lead flange 26 and the lower compression roller leading screw end flanges 29 of being provided with on the header portion of lower compression roller installing rack 30, and on two flanges, be respectively fitted with lower compression roller lead 27 and lower compression roller leading screw 28, described lower compression roller leading screw 28 is connected with the upper and lower drive motors 71 of lower compression roller, the upper and lower drive motors 71 of described lower compression roller is arranged on the lower compression roller fixed mount on lower channel steel support frame 105, lower compression roller lead 27 and lower compression roller leading screw 28 are upwards respectively through the pilot sleeve on lower compression roller fixed mount, guide pillar upper limit hole on guide pillar lower limit hole and leading screw lower limit hole and lower compression roller position-limited rack and leading screw upper limit hole,
Lower compression roller motor mounting plate 33 is installed on the crossbeam of described lower compression roller installing rack 30, lower compression roller motor mounting plate 33 stretches out straight down, be used for being provided with lower compression roller drive motors 31, the central shaft of lower compression roller friction pulley 34 and lower compression roller drive motors 31 driving shafts coaxially fixedly mount, lower compression roller friction pulley 34 contacts with lower compression roller 23, by frictional force, drive lower compression roller 23 to rotate, the position that the cantilever bottom of described lower compression roller installing rack 30 approaches lower compression roller is provided with lower compression roller Water pipe bracket 25, lower compression roller spray header 32 is installed on lower compression roller Water pipe bracket 25, lower compression roller spray header spout is positioned at lower compression roller roll body top,
The length of described lower compression roller is less than the distance between two baffle plates of mould, and when equipment moves, lower compression roller can stretch in the space that two baffle plates of mould form.
Described middle pressure roller assembled portion C assembling schematic diagram and with the assembly relation of other parts as shown in Fig. 7 and Fig. 1, middle pressure roller assembled portion comprises middle pressure roller installing rack 41, middle pressure roller drive motors 48, middle pressure roller nylon wheel 39 etc., the crossbeam of described middle pressure roller installing rack 41 for adopting channel-section steel to be processed into, two ends, crossbeam bottom are symmetrically installed with two plate-like arms of stretching out straight down, the junction of plate-like arms and crossbeam is the 5-15% of crossbeam length apart from the distance of beam-end immediate with it, during outside, plate-like arms bottom connects separately, pressure roller is installed side plate 49, middle pressure roller is installed the symmetrical perforate in side plate 49 bottoms and two rolling bearings 53 is installed, rolling bearing is for installing wheel shaft 52, middle pressure roller lead flange 44 is installed side by side on the crossbeam of middle pressure roller installing rack 41, middle pressure roller leading screw end flanges 47, in middle pressure roller lead flange 44, middle pressure roller lead 45 is installed, in middle pressure roller leading screw end flanges 47, middle pressure roller leading screw 46 is installed, described middle pressure roller leading screw 46 is connected with the upper and lower drive motors 72 of middle pressure roller, the upper and lower drive motors 72 of described middle pressure roller is arranged on the middle pressure roller fixed mount on lower channel steel support frame 105, the upper and lower drive motors 72 of described middle pressure roller is arranged on the middle pressure roller fixed mount on lower channel steel support frame 105, middle pressure roller lead 27 and middle pressure roller leading screw 28 are upwards respectively through the pilot sleeve on middle pressure roller fixed mount, guide pillar upper limit hole on guide pillar lower limit hole and leading screw lower limit hole and middle pressure roller position-limited rack and leading screw upper limit hole,
On the crossbeam middle part of described middle pressure roller installing rack 41, middle pressure roller motor mounting plate 43 is installed, middle pressure roller motor mounting plate 43 stretches out straight down, middle pressure roller motor mounting plate 43 bottoms are provided with middle pressure roller drive motors 48, middle pressure roller drive motors 48 outputs are connected with middle pressure roller drive sprocket 42, middle pressure roller drive sprocket 42 is connected with middle pressure roller driven sprocket 54 by middle roller chain bar 40, middle pressure roller driven sprocket 54 is arranged on middle wheel shaft 52, and described middle pressure roller comprises middle wheel shaft and is arranged on nylon pinch wheels 55, nylon wheel 39, the middle pressure roller driven sprocket 54 on middle wheel shaft; Middle wheel shaft 52 is arranged in two rolling bearings 53, described rolling bearing 53 is arranged on middle pressure roller and installs in the circular hole of side plate 49 lower ends, on described middle wheel shaft 52, in San Ge position, left, center, right, nylon pinch wheels 55 is installed respectively, described nylon pinch wheels 55 is fixed on middle wheel shaft 52 by holding screw 50, in described nylon pinch wheels 55, nylon wheel 39 is installed, described nylon wheel 39 is fixed together by nylon wheel compressing tablet 51 and nylon pinch wheels 55, and is arranged on middle wheel shaft 52.
The length of described middle wheel shaft is less than the distance between two baffle plates of mould, when equipment moves in wheel shaft can stretch in the space that two baffle plates of mould form.The installation site of described middle pressure roller nylon pinch wheels 55 can regulate on middle wheel shaft, making the distance of axle stub in the middle pressure roller nylon wheel installation site distance of the left and right sides is the middle 5-10% that takes turns shaft length, middle middle pressure roller nylon wheel both sides apart from the distance of axle stub equate.
Described upper pressure roller assembled portion D assembling schematic diagram and with the assembly relation of other parts as shown in Fig. 8-Fig. 9 and Fig. 1, upper pressure roller assembled portion comprises pressure roller installing rack 64, upper pressure roller spray header 66, upper pressure roller 68, described upper pressure roller installing rack 64 has the crossbeam that stretches out straight down cantilever for both sides, described crossbeam adopts channel-section steel to process, cantilever is tabular, cantilever bottom is connected with separately pressure roller side plate 65 is installed, upper pressure roller is installed side plate 65 bottoms pressure roller shaft bearing 59 is installed, upper pressure roller shaft bearing 59 is for installing roller bearing 58, in the axial location of upper pressure roller 68, install pressure roller axis 67, and upper pressure roller axis 67 two ends are arranged in upper roller bearing 58, after installation, the axis of upper pressure roller 68 is vertical with end car traffic direction, pressure roller end cap 57 is also installed in outside in upper pressure roller shaft bearing 59, described upper pressure roller end cap 57 is fanning strip, fixed position is on upper pressure roller axis extended line, pressure roller lead flange 63 and upper pressure roller leading screw end flanges 61 on transversely arranged being provided with on the header portion of upper pressure roller installing rack 64, and on two flanges, be respectively fitted with pressure roller lead 62 and upper pressure roller leading screw 60, described upper pressure roller leading screw 60 is connected with the upper and lower drive motors 73 of upper pressure roller, the upper and lower drive motors 73 of described upper pressure roller is arranged on the upper pressure roller fixed mount on lower channel steel support frame 105, upper pressure roller lead 62 and upper pressure roller leading screw 60 are upwards respectively through the pilot sleeve on upper pressure roller fixed mount, guide pillar upper limit hole on guide pillar lower limit hole and leading screw lower limit hole and upper pressure roller position-limited rack and leading screw upper limit hole,
The position that the cantilever bottom of described upper pressure roller installing rack 64 approaches upper pressure roller is provided with pressure roller Water pipe bracket 56, on upper pressure roller Water pipe bracket 56, pressure roller spray header 66 is installed, and upper pressure roller spray header spout is positioned at pressure roller roll body top.
The length of described upper pressure roller is greater than the distance between two baffle plates of mould.
The heat insulation plate for building continuous making machine tool that the utility model provides, be particularly suitable for accompanying in the middle of manufacturing the concrete insulation board of strip or long plate shape air bag, this warming plate generally divides three layers, bottom and top layer are concrete layer, intermediate layer is strip or long plate shape air bag, Concrete Filled compacting between air bag and both sides, general automated production equipment, be difficult to space between between air bag and both sides and mould baffle plate to fill and lead up compacting, so this warming plate of inapplicable production.But in the machinery that the utility model provides, by the teamwork of lower compression roller and middle pressure roller, the concrete pug that in employing, pressure roller positions air bag and hopper is emitted tentatively distributes, recycling lower compression roller further pug is pressed between air bag and air bag and mould baffle plate between space compacting, thereby can realize the automated production that centre is accompanied to the concrete insulation board of air bag.
According to prior art general knowledge, the thickness of concrete slab and the middle number of plies thereof spread add the number of plies of air bag can be according to actual needs adjustment.
The three layer concrete warming plates of take are example, and described warming plate is arranged in mould state while complying with production is divided into bottom, intermediate layer, top layer successively, and wherein intermediate layer has strip or long plate shape air bag.
The heat insulation plate for building continuous making machine tool specific works program of described machinery is as follows,
Bottom feeding process: stirring motor action, first by the stirring blade on shaft, the pug in hopper is stirred, then hopper location, lower compression roller location, middle pressure roller location, upper pressure roller location, end car are located, having located rear lower compression roller drops in mould, lower compression roller bottom is from end roof identity distance from identical with warming plate underlayer thickness, and middle pressure roller and lower compression roller are all positioned to touch the height of bottom pug; Lower compression roller is forward under the effect of lower compression roller drive motors, magazine attachment mud extraction, end car is just capable, and just row is after terminal for end car, and end car stops, mud extraction stops, time delay lower compression roller reversion after three seconds, end car drives in the wrong direction, and end car drives in the wrong direction after initial position and stops, lower compression roller rises to initial position, and bottom pug material loading and floating action complete like this.
Intermediate layer feeding process: before second layer material loading, first two air bags are laid on ground floor pug, lower compression roller is dropped in mould, lower compression roller bottom is from end roof identity distance from identical with intermediate layer thickness sum with warming plate bottom, at the bottom of the nylon wheel of middle pressure roller along height a little less than lower compression roller bottom level, make between the deep enough air bag of nylon wheel energy and in the space between air bag and mould, lower compression roller forward, middle pressure roller forward, magazine attachment mud extraction, end car is just capable, after just row puts in place, hopper stops mud extraction, end car stops, middle pressure roller resets, and (air bag is located in acting as by nylon wheel of middle pressure roller, and pug is played to preliminary distribution), after time delay three seconds, lower compression roller reversion, end car drives in the wrong direction, end car drives in the wrong direction after initial position and stops, lower compression roller rises to initial position, second layer material loading has moved,
Top layer feeding process: it is concordant with mould baffle plate upper limb that lower compression roller is positioned to its bottom, lower compression roller forward, magazine attachment mud extraction, end car is just capable, and after just row puts in place, hopper stops mud extraction, end car stops, lower compression roller lifting restoring, it is concordant with mould baffle plate upper limb that upper pressure roller decline is positioned to its bottom, and time delay is after three seconds, end car drives in the wrong direction, driving in the wrong direction puts in place stops afterwards, and upper pressure roller rises to initial position, and bottom material loading has moved.Wherein just lower compression roller is pug compacting during row, and while driving in the wrong direction, upper pressure roller is floating pug.
Claims (8)
1. a foam concrete heat-preserving plate continuous making machine tool for building, is characterized in that comprising support body part, is arranged on hopper assembled portion in support body part, car assembled portion at the bottom of lower compression roller assembled portion, middle pressure roller assembled portion, upper pressure roller assembled portion, guide rail;
Described support body partly comprises four support body columns, lower floor's channel-section steel, upper strata channel-section steel, upper channel steel support frame and lower channel steel support frame, and support body column is fixed on ground; Line between four fixing points forms a rectangle, for guide rail and end car are set; Laterally between adjacent support body column, by lower floor's channel-section steel and upper strata channel-section steel, link together, between two parallel upper strata channel-section steels and two parallel lower floor's channel-section steels, with two upper channel steel support framves and two lower channel steel support frame right angles, be connected and fixed respectively; Region near one side point between two parallel lower channel steel support framves is hopper fixed area, region near its opposite side end points is pressure roller fixed area, for the direction of car from the end of run to original position at the bottom of guide rail successively stationary hopper assembled portion, lower compression roller assembled portion, pressure roller assembled portion, upper pressure roller assembled portion;
Lower channel steel support chord position, in the part of hopper fixed area, on two parallel lower channel steel support framves, has guide pillar lower limit hole and leading screw lower limit hole, and on guide pillar lower limit hole, pilot sleeve is installed;
Lower channel steel support chord position is connected with the lower compression roller fixed mount being parallel to each other, middle pressure roller fixed mount, the upper pressure roller fixed mount that adopts channel-section steel to make in right angle successively in the part of pressure roller fixed area, lower compression roller fixed mount, middle pressure roller fixed mount, upper pressure roller fixed mount all have guide pillar lower limit hole and leading screw lower limit hole, and on guide pillar lower limit hole, pilot sleeve are installed; The installation site of upper channel steel support frame and lower channel steel support chord position are in same vertical plane, accordingly, the part that is arranged in pressure roller fixed area is connected with the lower compression roller position-limited rack being parallel to each other, pressure roller position-limited rack, the upper pressure roller position-limited rack that adopts channel-section steel to make in right angle successively, and the lower compression roller position-limited rack of upper channel steel support frame, middle pressure roller position-limited rack, on guide pillar lower limit hole and the crossing position of vertical line, leading screw lower limit Kong center of pressure roller position-limited rack up and down channel steel support frame, corresponding guide pillar upper limit hole and the leading screw upper limit hole of having.
2. foam concrete heat-preserving plate continuous making machine tool for building as claimed in claim 1, at the bottom of it is characterized in that described guide rail, car assembled portion comprises mould, end car, guide rail and end car drive motors, described mould is two baffle plates with certain altitude, is arranged on car both sides, the end, end car is rectangular flat car, can slide in orbit, described track is arranged on ground, car of the described end power section comprise end car drive motors, end car drive motors is arranged on motor fixing frame, motor fixing frame is arranged on ground, on car drive motors output shaft of the described end, driving pulley is installed, described driving pulley drives driven pulley by belt, described driven pulley is arranged on the power shaft of reduction box, reduction box also fixes on the ground, on the output shaft of described reduction box, drive sprocket is installed, described drive sprocket is by chain-driving driven sprocket, described driven sprocket is arranged on sprocket shaft, on the sprocket shaft installing plate that sprocket shaft two ends are fixed on, sprocket wheel installing plate is welded on the bottom surface of end car.
3. foam concrete heat-preserving plate continuous making machine tool for building as claimed in claim 1, it is characterized in that described hopper assembled portion comprises hopper, hopper framework etc., hopper is right angle sphenoid, hopper frame adopts channel-section steel to be welded into cuboid frame structure, hopper is fixedly mounted on the base of hopper frame frame structure, the wedge top of rear hopper sphenoid is installed towards ground, the direction of wedge surface car operation at the bottom of guide rail, outside, base, hopper frame both sides is fixedly connected with channel-section steel support respectively, two symmetrical channel-section steel supports are provided with hopper lead flange and hopper leading screw end mounting flange on all, hopper lead and hopper leading screw are fixed on channel-section steel support by hopper lead flange and hopper leading screw end mounting flange respectively, hopper leading screw is meshed with hopper reductor gear of output end, described hopper reductor input is connected with hopper drive motors driving shaft, described hopper reductor and hopper drive motors respectively have two, be fixedly mounted on respectively on two lower channel steel support framves, hopper lead, hopper leading screw upwards stretches into the pilot sleeve on lower channel steel support frame, guide pillar lower limit hole, in the guide pillar upper limit hole and leading screw upper limit hole of leading screw lower limit hole and upper channel steel support frame relevant position, in described hopper cammed surface, stirring motor fixed mount is installed, stirring motor is arranged on stirring motor fixed mount, stirring motor passes through drive sprocket, drive sprocket bar is connected with driven sprocket, driven sprocket is arranged in the part that shaft stretches out hopper side, described shaft is arranged on the side of hopper and stretches to hopper inside by bearing block, on described shaft, stirring blade is installed, hopper discharging opening is positioned at feed hopper bottom, hopper discharging opening is rectangle, be positioned near the straight inclined-plane towards ground wedge top, discharging opening base is wedge top crest line, and discharging opening dual-side is provided with gathering sill, discharging opening baffle plate is installed on gathering sill, on discharging opening baffle plate, tooth bar is installed, on tooth bar, along concordant with discharge baffle top margin, the straight wedge surface top discharge mouth of hopper both sides are provided with bearing block, gear shaft is installed in bearing block, and the wheel and rack on gear shaft is meshed.
4. foam concrete heat-preserving plate continuous making machine tool for building as claimed in claim 1, it is characterized in that described lower compression roller assembled portion comprises lower compression roller installing rack, lower compression roller drive motors, lower compression roller spray header, lower compression roller, described lower compression roller installing rack is that both sides have the crossbeam that stretches out straight down cantilever, described crossbeam adopts channel-section steel to process, cantilever is tabular, cantilever bottom is connected with separately lower compression roller side plate is installed, lower compression roller is installed side plate bottom lower compression roller bearing block is installed, lower compression roller bearing block is used for installing lower compression roller bearing, axial location at lower compression roller is installed lower compression roller axis, and lower compression roller axis two ends are arranged in lower compression roller bearing, after installation, the axis of lower compression roller is vertical with end car traffic direction, lower compression roller end cap is also installed in outside at lower compression roller bearing block, described lower compression roller end cap is fanning strip, fixed position is on lower compression roller axis extended line, transversely arranged lower compression roller lead flange and the lower compression roller leading screw end flanges of being provided with on the header portion of lower compression roller installing rack, and on two flanges, be respectively fitted with lower compression roller lead and lower compression roller leading screw, described lower compression roller leading screw is connected with the upper and lower drive motors of lower compression roller, the upper and lower drive motors of described lower compression roller is arranged on the lower compression roller fixed mount on lower channel steel support frame, lower compression roller lead and lower compression roller leading screw are upwards respectively through the pilot sleeve on lower compression roller fixed mount, guide pillar upper limit hole on guide pillar lower limit hole and leading screw lower limit hole and lower compression roller position-limited rack and leading screw upper limit hole, lower compression roller motor mounting plate is installed on the crossbeam of described lower compression roller installing rack, lower compression roller motor mounting plate stretches out straight down, be used for being provided with lower compression roller drive motors, the central shaft of lower compression roller friction pulley and lower compression roller drive motors driving shaft coaxially fixedly mount, lower compression roller friction pulley contacts with lower compression roller, by frictional force, drive lower compression roller to rotate, the position that the cantilever bottom of described lower compression roller installing rack approaches lower compression roller is provided with lower compression roller Water pipe bracket, lower compression roller spray header is installed on lower compression roller Water pipe bracket, lower compression roller spray header spout is positioned at lower compression roller roll body top, the length of described lower compression roller is less than the distance between two baffle plates of mould, and when equipment moves, lower compression roller can stretch in the space that two baffle plates of mould form.
5. foam concrete heat-preserving plate continuous making machine tool for building as claimed in claim 1, it is characterized in that described middle pressure roller assembled portion comprises middle pressure roller installing rack, middle pressure roller drive motors, middle pressure roller nylon wheel etc., the crossbeam of described middle pressure roller installing rack for adopting channel-section steel to be processed into, two ends, crossbeam bottom are symmetrically installed with two plate-like arms of stretching out straight down, the junction of plate-like arms and crossbeam is the 5-15% of crossbeam length apart from the distance of beam-end immediate with it, during outside, plate-like arms bottom connects separately, pressure roller is installed side plate, middle pressure roller is installed the symmetrical perforate in side plate bottom and two rolling bearings is installed, rolling bearing is for installing wheel shaft, middle pressure roller lead flange is installed side by side on the crossbeam of middle pressure roller installing rack, middle pressure roller leading screw end flanges, in middle pressure roller lead flange, middle pressure roller lead is installed, in middle pressure roller leading screw end flanges, middle pressure roller leading screw is installed, described middle pressure roller leading screw is connected with the upper and lower drive motors of middle pressure roller, the upper and lower drive motors of described middle pressure roller is arranged on the middle pressure roller fixed mount on lower channel steel support frame, the upper and lower drive motors of described middle pressure roller is arranged on the middle pressure roller fixed mount on lower channel steel support frame, middle pressure roller lead and middle pressure roller leading screw are upwards respectively through the pilot sleeve on middle pressure roller fixed mount, guide pillar upper limit hole on guide pillar lower limit hole and leading screw lower limit hole and middle pressure roller position-limited rack and leading screw upper limit hole,
On the crossbeam middle part of described middle pressure roller installing rack, middle pressure roller motor mounting plate is installed, middle pressure roller motor mounting plate stretches out straight down, middle pressure roller motor mounting plate bottom is provided with middle pressure roller drive motors, middle pressure roller drive motors output is connected with middle pressure roller drive sprocket, middle pressure roller drive sprocket is connected with middle pressure roller driven sprocket by middle roller chain bar, middle pressure roller driven sprocket is arranged on middle wheel shaft, described middle pressure roller comprises middle wheel shaft and is arranged on the nylon pinch wheels on middle wheel shaft, nylon wheel, middle pressure roller driven sprocket, middle wheel shaft is arranged in two rolling bearings, described rolling bearing is arranged on middle pressure roller and installs in the circular hole of side plate lower end, middle pressure roller nylon pinch wheels is installed in San Ge position, left, center, right respectively on described middle wheel shaft, described nylon pinch wheels is fixed on middle wheel shaft by holding screw, middle pressure roller nylon wheel is installed in described nylon pinch wheels, described middle pressure roller nylon wheel is fixed together by nylon wheel compressing tablet and nylon pinch wheels, and be arranged on middle wheel shaft,
The length of described middle wheel shaft is less than the distance between two baffle plates of mould, when equipment moves in wheel shaft can stretch in the space that two baffle plates of mould form, the installation site of described nylon pinch wheels can regulate on middle wheel shaft.
6. foam concrete heat-preserving plate continuous making machine tool for building as claimed in claim 5, is characterized in that described nylon pinch wheels quantity is preferably 3, is arranged on San Ge position, middle wheel shaft left, center, right.
7. foam concrete heat-preserving plate continuous making machine tool for building as claimed in claim 6, it is characterized in that adjusting nylon pinch wheels position, making the distance of axle stub in the middle pressure roller nylon wheel installation site distance of the left and right sides is the middle 5-10% that takes turns shaft length, middle middle pressure roller nylon wheel both sides apart from the distance of axle stub equate.
8. foam concrete heat-preserving plate continuous making machine tool for building as claimed in claim 1, it is characterized in that described upper pressure roller assembled portion comprises pressure roller installing rack, upper pressure roller spray header, upper pressure roller, described upper pressure roller installing rack is that both sides have the crossbeam that stretches out straight down cantilever, described crossbeam adopts channel-section steel to process, cantilever is tabular, cantilever bottom is connected with separately pressure roller side plate is installed, upper pressure roller is installed side plate bottom pressure roller shaft bearing is installed, upper pressure roller shaft bearing is used for installing roller bearing, in the axial location of upper pressure roller, install pressure roller axis, and upper pressure roller axis two ends are arranged in upper roller bearing, after installation, the axis of upper pressure roller is vertical with end car traffic direction, pressure roller end cap is also installed in outside in upper pressure roller shaft bearing, described upper pressure roller end cap is fanning strip, fixed position is on upper pressure roller axis extended line, pressure roller lead flange and upper pressure roller leading screw end flanges on transversely arranged being provided with on the header portion of upper pressure roller installing rack, and on two flanges, be respectively fitted with pressure roller lead and upper pressure roller leading screw, described upper pressure roller leading screw is connected with the upper and lower drive motors of upper pressure roller, the upper and lower drive motors of described upper pressure roller is arranged on the upper pressure roller fixed mount on lower channel steel support frame, upper pressure roller lead and upper pressure roller leading screw are upwards respectively through the pilot sleeve on upper pressure roller fixed mount, guide pillar upper limit hole on guide pillar lower limit hole and leading screw lower limit hole and upper pressure roller position-limited rack and leading screw upper limit hole,
The position that the cantilever bottom of described upper pressure roller installing rack approaches upper pressure roller is provided with pressure roller Water pipe bracket, on upper pressure roller Water pipe bracket, pressure roller spray header is installed, and upper pressure roller spray header spout is positioned at pressure roller roll body top;
The length of described upper pressure roller is greater than the distance between two baffle plates of mould.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420201913.5U CN203901486U (en) | 2014-04-24 | 2014-04-24 | Continuous manufacturing machine for building foamed concrete insulation board |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420201913.5U CN203901486U (en) | 2014-04-24 | 2014-04-24 | Continuous manufacturing machine for building foamed concrete insulation board |
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| Publication Number | Publication Date |
|---|---|
| CN203901486U true CN203901486U (en) | 2014-10-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420201913.5U Withdrawn - After Issue CN203901486U (en) | 2014-04-24 | 2014-04-24 | Continuous manufacturing machine for building foamed concrete insulation board |
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| Country | Link |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103921337A (en) * | 2014-04-24 | 2014-07-16 | 河北工业大学 | Machine for continuously manufacturing building foam concrete insulation boards |
-
2014
- 2014-04-24 CN CN201420201913.5U patent/CN203901486U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103921337A (en) * | 2014-04-24 | 2014-07-16 | 河北工业大学 | Machine for continuously manufacturing building foam concrete insulation boards |
| CN103921337B (en) * | 2014-04-24 | 2015-12-09 | 河北工业大学 | A kind of foam concrete heat-preserving plate continuous making machine tool for building |
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