CN203862499U - Automatic glue spreading workstation for reducer casing - Google Patents
Automatic glue spreading workstation for reducer casing Download PDFInfo
- Publication number
- CN203862499U CN203862499U CN201420221561.XU CN201420221561U CN203862499U CN 203862499 U CN203862499 U CN 203862499U CN 201420221561 U CN201420221561 U CN 201420221561U CN 203862499 U CN203862499 U CN 203862499U
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- lifting
- glue spreading
- detecting sensor
- robot
- standing
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Abstract
The utility model discloses an automatic glue spreading workstation for a reducer casing, which has the advantages that the safety and reliability are realized and the automation degree and glue spreading efficiency are high. The automatic glue spreading workstation comprises an electric control cabinet, an upright post supporting mechanism, conveyer line bodies, a casing detecting mechanism, a three-shaft glue spreading robot, a baseplate supporting mechanism and a lifting mechanism, wherein the electric control cabinet is mounted on the outer upright surface of the upright post supporting mechanism; the three-shaft glue spreading robot is mounted on the inner upright surface of the upright post supporting mechanism; a glue spreading valve is mounted at the front end of the three-shaft glue spreading robot; the conveyer line bodies, a front station baffling air cylinder, an instation baffling air cylinder, an instation baffling sensor, a casing detecting sensor transmitting terminal, a glue drying-proof mechanism, a casing detecting sensor receiving terminal, a front station baffling sensor and a conveyer line body and baffling connection plate are mounted on a robot supporting frame; the lifting mechanism mounted on the baseplate supporting mechanism is arranged under the robot supporting frame. According to the automatic glue spreading workstation, the traditional manual glue spreading operational pattern is changed and the quality of glue spreading is guaranteed fundamentally.
Description
Technical field
The utility model relates to industrial machinery manufacturing technology field, and exactly, it is a kind of reducer shell automatic glue application work station.
Background technology
Decelerator is the landing slow-speed of revolution in automotive transmission, the critical piece that increases torque, is one of indispensable important component part of automobile.When housing is connected before and after decelerator, need to be coated with last layer silica gel to the junction of two housings, to reach the effect of sealing, and in gluing process, the width of tree lace is had to strict requirement, if by manually it being carried out to gluing, not only inefficiency, and gluing quality is also difficult to be guaranteed.
Summary of the invention
The purpose of this utility model is exactly to solve defect and the deficiency that above-mentioned artificial coating technique exists, and a kind of reducer shell automatic glue application work station is provided.The purpose of this utility model is achieved in that reducer shell automatic glue application work station comprises: technique billboard, peripheral shielded frame, electrical control cubicles, upright supports mechanism, conveyer line body, guidance panel, the front of the standing cylinder of stopping the supple of gas or steam, lower margin assembly, in standing, keep off the cylinder of stopping the supple of gas or steam, gear stop sensor in standing, housing detecting sensor transmitting terminal, gluing valve, anti-dry gluing mechanism, Y-axis drag chain, X-axis drag chain, three axle Glue Spreading Robot, housing detecting sensor receiving terminal, the front stop sensor of standing, conveyer line body and gear stop connecting plate, backplanes support mechanism, lifting cylinder, the lifting axis of guide, linear bearing, position-limit mechanism, the pallet detecting sensor that puts in place, the lifting detecting sensor that puts in place, lifting in situ detection sensor, robot bracing frame and lifting mechanism, it is characterized in that: electrical control cubicles is arranged on the outer facade of upright supports mechanism, the three axle Glue Spreading Robot with Y-axis drag chain and X-axis drag chain are arranged on the interior facade of upright supports mechanism, and gluing valve is arranged on the front end of three axle Glue Spreading Robot, conveyer line body, the front of the standing cylinder of stopping the supple of gas or steam, in standing, keep off the cylinder of stopping the supple of gas or steam, gear stop sensor in standing, housing detecting sensor transmitting terminal, anti-dry gluing mechanism, housing detecting sensor receiving terminal, stand front stop sensor and conveyer line body and gear stops connecting plate and is arranged on robot bracing frame, backplanes support mechanism is provided with lower margin assembly, be arranged on lifting mechanism in backplanes support mechanism be arranged on robot bracing frame below, lifting cylinder be arranged on lifting mechanism below, the lifting axis of guide that is arranged on four jiaos of lifting mechanisms slides up and down along linear bearing, position-limit mechanism and pallet put in place detecting sensor be arranged on lifting mechanism above, lifting detecting sensor and the lifting in situ detection sensor setting side at lifting mechanism that puts in place, peripheral shielded frame is arranged in upright supports mechanism and backplanes support mechanism, technique billboard and guidance panel are arranged on respectively on the left and right stile of peripheral shielded frame, warning tri coloured lantern tower be arranged on peripheral shielded frame above.
The utility model has the advantages that: automaticity is high, it has thoroughly changed traditional artificial gluing work pattern, and tree lace width is consistent, and gluing quality and operating efficiency have all obtained significantly improving.A workpiece slave station front is parked and is advanced into work station, to the gluing process interior gear that finishes to stand, parks row, and back casing leaves work station completely, omnidistancely only needs the time of 60 seconds; Whole gluing overall process workman only need press several buttons, just can complete whole automatic pasting process, greatly reduces workman's labour intensity; The constant flow rate that silica gel flows out from coating nozzle, can guarantee to be coated in silica gel diameter on housing at the design objective of 1.3mm, and the speed of service of Glue Spreading Robot is also constant simultaneously, has fundamentally guaranteed the quality of gluing; If depart from housing running middle shell position on conveyer line body, meeting and alarm after entering work station, thus avoided the generation of accident, security performance is high.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present utility model.
Fig. 2 is that the utility model is installed the structural representation after peripheral protector.
Fig. 3 is lifting mechanism schematic diagram of the present utility model.
Fig. 4 is the schematic diagram of the utility model housing detecting sensor transmitting terminal and receiving terminal.
The specific embodiment
embodiment 1:
The parts such as electrical control cubicles of the present utility model 45 backplanes support mechanisms 21 of upright supports mechanism and pin assembly 9 can machining be made, and cylinder, sensor parts, standard component can be buied; During installation lower margin assembly 9 should imbed underground, firm to guarantee making integrated model; Technique billboard 1 and guidance panel 7 can not select person installation site as required, warning tri coloured lantern tower 3 can be arranged on peripheral shielded frame 2 above, eye-catching to guarantee.
The course of work of the present utility model is as follows: reducer shell is transmitted and put in place by roller on conveyer line body 6 via pallet, and the front cylinder 8 of stopping the supple of gas or steam of being stood blocks.Now, after the front stop sensor 19 of standing detects pallet and puts in place, the front of the standing downward indentation 25mm of cylinder 8 that stops the supple of gas or steam, passes through pallet smoothly, keeps off the cylinder 10 of stopping the supple of gas or steam and block in stand.Now, stand in gear stop cylinder sensor 11 and the pallet detecting sensor 26 that puts in place and pallet just can be detected simultaneously and exist.At this moment, lifting cylinder 22 just can protrude upward 40mm, makes pallet separated with conveyer line body 6, and position is fixed.After lifting cylinder 22 processes of stretching out finish, the lifting detecting sensor 27 that puts in place just can be received signal, shows normal.If cylinder stretches out in process because fault is not stretched out and put in place, the lifting detecting sensor 27 that puts in place just can not received signal, the red light of now reporting to the police in tri coloured lantern tower 3 just can light, send alarm sound simultaneously, the screen of guidance panel 7 just can be quoted zone errors with written form simultaneously, and alert solves.In three groups of housing detecting sensor receiving terminals 18, there is any a group or more not receive the signal sending from housing detecting sensor transmitting terminal 12, prove that change has occurred in reducer shell position in transmitting procedure, reducer shell housing has stopped the transmission of signal, cannot complete gluing process, the red light of reporting to the police in tri coloured lantern tower 3 can light equally, send alarm sound simultaneously, quote errors present, alert returns to correct position by reducer shell, avoids the generation of accident.If it is all normal that the signal of three groups of housing detecting sensor receiving terminals 18 receives, just three axle Glue Spreading Robot 17 can be left initial position, drive gluing valve 13 to move to apart from 2.5mm place, reducer shell top and start gluing.After gluing operation completes, 17 of three axle Glue Spreading Robot re-move initial position, and the downward indentation 40mm of lifting cylinder 22 gets back to original position, and pallet is come back on conveyer line body 6, keep off the cylinder 8 clearance pallets of stopping the supple of gas or steam and shift out in standing, and complete whole gluing flow processs.The electric wiring of three axle Glue Spreading Robot 17 all moves in Y-axis drag chain 15 and X-axis drag chain 16, to guarantee service life and the good looking appearance of electric wiring.When this use is novel while not working, the Jiao Zui on gluing valve 13 just can extend in the cylindrical box that the diameter left with in the anti-dry gluing mechanism 14 that has silicone oil is less, prevents that Jiao Zui from being shut; When gluing operation re-starts, gluing valve 13 stretches out in cylindrical box, while running to larger gluing box top, just can be first from the Jiao Zuizhong remaining silica gel of about 20ml that spues, thereby guarantee the quality of gluing.
Claims (5)
1. reducer shell automatic glue application work station, it comprises: technique billboard (1), peripheral shielded frame (2), electrical control cubicles (4), upright supports mechanism (5), conveyer line body (6), guidance panel (7), the front of the standing cylinder (8) of stopping the supple of gas or steam, lower margin assembly (9), in standing, keep off the cylinder (10) of stopping the supple of gas or steam, gear stop sensor (11) in standing, housing detecting sensor transmitting terminal (12), gluing valve (13), anti-dry gluing mechanism (14), Y-axis drag chain (15), X-axis drag chain (16), three axle Glue Spreading Robot (17), housing detecting sensor receiving terminal (18), the front stop sensor (19) of standing, conveyer line body and gear stop connecting plate (20), backplanes support mechanism (21), lifting cylinder (22), the lifting axis of guide (23), linear bearing (24), position-limit mechanism (25), the pallet detecting sensor (26) that puts in place, the lifting detecting sensor (27) that puts in place, lifting in situ detection sensor (28), robot bracing frame (30) and lifting mechanism (31), it is characterized in that: electrical control cubicles (4) is arranged on the outer facade of upright supports mechanism (5), the three axle Glue Spreading Robot (17) with Y-axis drag chain (15) and X-axis drag chain (16) are arranged on the interior facade of upright supports mechanism (5), gluing valve (13) is arranged on the front end of three axle Glue Spreading Robot (17), conveyer line body (6), the front of the standing cylinder (8) of stopping the supple of gas or steam, in standing, keep off the cylinder (10) of stopping the supple of gas or steam, gear stop sensor (11) in standing, housing detecting sensor transmitting terminal (12), anti-dry gluing mechanism (14), housing detecting sensor receiving terminal (18), stand front stop sensor (19) and conveyer line body and gear stops connecting plate (20) and is arranged on robot bracing frame (30), be arranged on lifting mechanism (31) in backplanes support mechanism (21) be arranged on robot bracing frame (30) below, lifting cylinder (22) be arranged on lifting mechanism (31) below, the lifting axis of guide (23) that is arranged on (31) four jiaos of lifting mechanisms slides up and down along linear bearing (24), position-limit mechanism (25) and pallet put in place detecting sensor (26) be arranged on lifting mechanism (31) above, put in place detecting sensor (27) and lifting in situ detection sensor (28) of lifting is arranged on the side of lifting mechanism (31), guidance panel (7) is arranged on respectively on the left and right stile of peripheral shielded frame (2).
2. reducer shell automatic glue application work station according to claim 1, is characterized in that: backplanes support mechanism (21) is provided with lower margin assembly (9).
3. reducer shell automatic glue application work station according to claim 1, is characterized in that: peripheral shielded frame (2) is arranged in upright supports mechanism (5) and backplanes support mechanism (21).
4. reducer shell automatic glue application work station according to claim 1, is characterized in that: on the stile of peripheral shielded frame (2), be provided with technique billboard (1).
5. reducer shell automatic glue application work station according to claim 1, is characterized in that: housing detecting sensor transmitting terminal (12), housing detecting sensor receiving terminal (18) are arranged on conveyer line body (6) above.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201420221561.XU CN203862499U (en) | 2014-05-04 | 2014-05-04 | Automatic glue spreading workstation for reducer casing |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201420221561.XU CN203862499U (en) | 2014-05-04 | 2014-05-04 | Automatic glue spreading workstation for reducer casing |
Publications (1)
Publication Number | Publication Date |
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CN203862499U true CN203862499U (en) | 2014-10-08 |
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ID=51643489
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Application Number | Title | Priority Date | Filing Date |
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CN201420221561.XU Expired - Fee Related CN203862499U (en) | 2014-05-04 | 2014-05-04 | Automatic glue spreading workstation for reducer casing |
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CN (1) | CN203862499U (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105080778A (en) * | 2015-08-17 | 2015-11-25 | 程叶红 | Device for fast painting of anode bar |
CN105127045A (en) * | 2015-07-09 | 2015-12-09 | 程叶红 | Mechanical equipment for coating bar material |
CN105149157A (en) * | 2015-07-09 | 2015-12-16 | 程叶红 | Equipment for brushing bar rapidly |
CN105170394A (en) * | 2015-07-09 | 2015-12-23 | 程叶红 | Mechanical equipment for coating bars with coatings rapidly |
-
2014
- 2014-05-04 CN CN201420221561.XU patent/CN203862499U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105127045A (en) * | 2015-07-09 | 2015-12-09 | 程叶红 | Mechanical equipment for coating bar material |
CN105149157A (en) * | 2015-07-09 | 2015-12-16 | 程叶红 | Equipment for brushing bar rapidly |
CN105170394A (en) * | 2015-07-09 | 2015-12-23 | 程叶红 | Mechanical equipment for coating bars with coatings rapidly |
CN105080778A (en) * | 2015-08-17 | 2015-11-25 | 程叶红 | Device for fast painting of anode bar |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141008 Termination date: 20150504 |
|
EXPY | Termination of patent right or utility model |