CN203842945U - Device for producing steel stranded wires - Google Patents
Device for producing steel stranded wires Download PDFInfo
- Publication number
- CN203842945U CN203842945U CN201420055956.7U CN201420055956U CN203842945U CN 203842945 U CN203842945 U CN 203842945U CN 201420055956 U CN201420055956 U CN 201420055956U CN 203842945 U CN203842945 U CN 203842945U
- Authority
- CN
- China
- Prior art keywords
- steel
- groove
- phosphating
- strand wires
- wire rod
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 123
- 239000010959 steel Substances 0.000 title claims abstract description 123
- 238000005491 wire drawing Methods 0.000 claims abstract description 28
- 238000010438 heat treatment Methods 0.000 claims abstract description 22
- 238000001035 drying Methods 0.000 claims abstract description 14
- 239000000428 dust Substances 0.000 claims abstract description 14
- 238000000034 method Methods 0.000 claims description 36
- 239000007921 spray Substances 0.000 claims description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 14
- 238000012546 transfer Methods 0.000 claims description 12
- 230000001012 protector Effects 0.000 claims description 11
- 239000000344 soap Substances 0.000 claims description 10
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 9
- 239000010936 titanium Substances 0.000 claims description 9
- 229910052719 titanium Inorganic materials 0.000 claims description 9
- 239000003792 electrolyte Substances 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 238000005516 engineering process Methods 0.000 abstract description 6
- 238000012423 maintenance Methods 0.000 abstract description 4
- 230000001681 protective effect Effects 0.000 abstract description 4
- 230000003750 conditioning effect Effects 0.000 abstract 1
- 238000004804 winding Methods 0.000 abstract 1
- 229910019142 PO4 Inorganic materials 0.000 description 10
- 239000010452 phosphate Substances 0.000 description 10
- 239000007788 liquid Substances 0.000 description 9
- 229910052751 metal Inorganic materials 0.000 description 9
- 239000002184 metal Substances 0.000 description 9
- BHPQYMZQTOCNFJ-UHFFFAOYSA-N Calcium cation Chemical compound [Ca+2] BHPQYMZQTOCNFJ-UHFFFAOYSA-N 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 6
- PTFCDOFLOPIGGS-UHFFFAOYSA-N Zinc dication Chemical compound [Zn+2] PTFCDOFLOPIGGS-UHFFFAOYSA-N 0.000 description 6
- 229910001424 calcium ion Inorganic materials 0.000 description 6
- ZCCIPPOKBCJFDN-UHFFFAOYSA-N calcium nitrate Chemical compound [Ca+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O ZCCIPPOKBCJFDN-UHFFFAOYSA-N 0.000 description 6
- -1 phosphate anion Chemical class 0.000 description 6
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 5
- 238000007127 saponification reaction Methods 0.000 description 5
- XTEGARKTQYYJKE-UHFFFAOYSA-M Chlorate Chemical compound [O-]Cl(=O)=O XTEGARKTQYYJKE-UHFFFAOYSA-M 0.000 description 4
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 4
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 4
- 230000006378 damage Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000005868 electrolysis reaction Methods 0.000 description 4
- 229910017604 nitric acid Inorganic materials 0.000 description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 4
- 238000011282 treatment Methods 0.000 description 4
- 238000005406 washing Methods 0.000 description 4
- ONDPHDOFVYQSGI-UHFFFAOYSA-N zinc nitrate Chemical compound [Zn+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O ONDPHDOFVYQSGI-UHFFFAOYSA-N 0.000 description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 230000006698 induction Effects 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 230000001404 mediated effect Effects 0.000 description 3
- 229910001453 nickel ion Inorganic materials 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 239000002893 slag Substances 0.000 description 3
- 238000005482 strain hardening Methods 0.000 description 3
- 239000011701 zinc Substances 0.000 description 3
- 229910052725 zinc Inorganic materials 0.000 description 3
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- IOVCWXUNBOPUCH-UHFFFAOYSA-M Nitrite anion Chemical compound [O-]N=O IOVCWXUNBOPUCH-UHFFFAOYSA-M 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- RBSPDPOMMJRYQE-UHFFFAOYSA-N benzene;nitric acid Chemical compound O[N+]([O-])=O.C1=CC=CC=C1 RBSPDPOMMJRYQE-UHFFFAOYSA-N 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- XTVVROIMIGLXTD-UHFFFAOYSA-N copper(II) nitrate Chemical compound [Cu+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O XTVVROIMIGLXTD-UHFFFAOYSA-N 0.000 description 2
- 230000004907 flux Effects 0.000 description 2
- 229910052741 iridium Inorganic materials 0.000 description 2
- GKOZUEZYRPOHIO-UHFFFAOYSA-N iridium atom Chemical compound [Ir] GKOZUEZYRPOHIO-UHFFFAOYSA-N 0.000 description 2
- MIVBAHRSNUNMPP-UHFFFAOYSA-N manganese(2+);dinitrate Chemical compound [Mn+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O MIVBAHRSNUNMPP-UHFFFAOYSA-N 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- MEFBJEMVZONFCJ-UHFFFAOYSA-N molybdate Chemical compound [O-][Mo]([O-])(=O)=O MEFBJEMVZONFCJ-UHFFFAOYSA-N 0.000 description 2
- KBJMLQFLOWQJNF-UHFFFAOYSA-N nickel(ii) nitrate Chemical compound [Ni+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O KBJMLQFLOWQJNF-UHFFFAOYSA-N 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 229910052707 ruthenium Inorganic materials 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- MFXMOUUKFMDYLM-UHFFFAOYSA-L zinc;dihydrogen phosphate Chemical compound [Zn+2].OP(O)([O-])=O.OP(O)([O-])=O MFXMOUUKFMDYLM-UHFFFAOYSA-L 0.000 description 2
- BZSXEZOLBIJVQK-UHFFFAOYSA-N 2-methylsulfonylbenzoic acid Chemical compound CS(=O)(=O)C1=CC=CC=C1C(O)=O BZSXEZOLBIJVQK-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 229910000677 High-carbon steel Inorganic materials 0.000 description 1
- 229910002651 NO3 Inorganic materials 0.000 description 1
- KEAYESYHFKHZAL-UHFFFAOYSA-N Sodium Chemical compound [Na] KEAYESYHFKHZAL-UHFFFAOYSA-N 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000007605 air drying Methods 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 description 1
- 239000000292 calcium oxide Substances 0.000 description 1
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000010273 cold forging Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 229910000402 monopotassium phosphate Inorganic materials 0.000 description 1
- 235000019796 monopotassium phosphate Nutrition 0.000 description 1
- 229910000403 monosodium phosphate Inorganic materials 0.000 description 1
- 235000019799 monosodium phosphate Nutrition 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000011007 phosphoric acid Nutrition 0.000 description 1
- PJNZPQUBCPKICU-UHFFFAOYSA-N phosphoric acid;potassium Chemical compound [K].OP(O)(O)=O PJNZPQUBCPKICU-UHFFFAOYSA-N 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 230000010287 polarization Effects 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- AJPJDKMHJJGVTQ-UHFFFAOYSA-M sodium dihydrogen phosphate Chemical compound [Na+].OP(O)([O-])=O AJPJDKMHJJGVTQ-UHFFFAOYSA-M 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Landscapes
- Metal Extraction Processes (AREA)
Abstract
The utility model provides a device for producing steel stranded wires. With the adoption of the device, the technical problems of complex maintenance, low production efficiency and high cost in the existing technology for producing the steel stranded wires are solved. The device is provided with a steel-strip straightening press, a flaying machine, a dust removing machine, an online phosphatizing and saponifying device, a wire drawing device and a wire winding device, wherein the online phosphatizing and saponifying device is provided with an electrolytic phosphatizing tank; and the device is also provided with a heating device, a surface conditioning device, a drying device and a wire-drawing protective device. The device provided by the utility model can be widely applied in production of the steel stranded wires.
Description
Technical field
The utility model relates to a kind of process units, especially relates to a kind of steel strand wires process units.
Background technology
We know, in the production process of existing steel strand wires, first carry out dedusting after first steel wire rod being stripped off the skin, show to mediate reason, after clear water rinses, again through processes such as phosphatization and boronations (or saponification), finally carry out drawing processing, complete the production of steel strand wires.
There is following subject matter in the technology of existing production steel strand wires:
(1) steel wire rod is stripped off the skin in process, because steel wire rod belongs to high-carbon steel, toughness is poor, in the time entering flaying machine, if the rate of curving is larger, is very easy to brittle failure, and when the rate of curving hour, strip off the skin not exclusively, reduced production efficiency.
(2) in the time that table is mediated reason, be that employing table is adjusted liquid processing, adjust liquid to be better attached on steel wire rod in order to make table, adjust groove so use longer table, add other operating means such as later stage phosphatization, saponification, make whole production equipment requirement factory building longer, floor space is large, has increased production cost.
(3) at steel wire rod after phosphatization, saponification, enter drying tank dry, the technology of employing be multiinjector dry, heat dissipation power is large, heated-air drying efficiency is low; In addition, drying tank length is longer, makes area of mill site large, and cost is higher.
(4) traditional steel wire rod wire drawing machine is all generally, at drawing machine drum periphery, protective cover is set, and when fracture of wire appears in drawing process, steel wire is very easily together with protective cover strand, not only damage steel wire but also easily damage protective cover, waste material, has increased production cost, and maintenance is complicated; Overall volume is huge, is not easy to workman and observes and operate.
Phosphating process is a kind of for applying the treatment technology of based process, cold forging lubricated etc. of steel.Existing phosphating process is mainly divided into two kinds of non-electrolytic treatments and electrolytic treatments.
Electrolytic phosphating is a complicated electrochemical process, concrete refers to that metal processes containing in phosphatic solution, makes metal surface form the process of phosphate layer.Over more than 100 year, phosphating coat is widely used in, on the steel wire rod such as steel strand wires, steel wire, not only can improving the adhesive force of corrosion resistance, matrix and coating, but also can obviously improve the rub resistance of wire rod and the cold-forming property of wire rod.Meanwhile, Zinc phosphating solution has good extensibility, and therefore zinc is electrolytic phosphating process extensive use in wire drawing, trombone slide, cold working industry.
Along with research deepens continuously, phosphatization processing has obtained progress at full speed.The extensive use in steel wire cold working of traditional phosphating process, is generally middle high temperature phosphorization, although the phosphatization thickness that middle high temperature phosphorization process produces, adhesion is good, can meet the production of current cold working industry, but energy consumption is high, the phosphatization slag producing is many, and environmental pollution is serious.
Application publication number is to disclose a kind of electrolytic phosphating process in the application for a patent for invention of CN102719872A, in electrolytic phosphating liquid, positive pole is installed, positive pole selects surface to be coated with titanium plate or the titanium net of inert layer, inert layer can be the metal that the inertia such as platinum, iridium is strong, comprises zinc ion, phosphate anion, promoter, organic acid and dissolution of metals element in electrolyte.Although this electrolytic phosphating process produces without phosphatization slag, but still has following subject matter:
(1) phosphating coat producing after electrolysis is thinner, and phosphatization effect is poor;
(2) phosphatization temperature is higher, causes the waste of the energy, has increased cost;
(3) phosphating time is longer, causes efficiency lower.
Summary of the invention
The utility model is exactly to have for the technology of existing production steel strand wires the technical problem that maintenance is complicated, production efficiency is low, cost is higher, provide a kind of easy to maintenance, efficiency is high, lower-cost steel strand wires process units.
For this reason, steel strand wires process units in the utility model is provided with steel bar gag press, flaying machine, dust removal machine, online phosphating soap gasifying device, wire-drawing frame and take-up, online phosphating soap gasifying device is provided with Phosphating Slot, and steel strand wires process units is also provided with heater, table is adjusted device, drying device and wire drawing protector;
Heater is provided with electromagnetic heating coil, thermatron, frequency converter and electric control operation device, electromagnetic heating coil is provided with two ends, one end is connected with the steel bar after steel bar gag press straightening, the other end is connected with electric control operation device by thermatron, frequency converter, and electric control operation device is connected with wire-drawing frame;
Table is adjusted device to be provided with table and is adjusted groove, high-pressure hydraulic pump and table water transfer case, and table is adjusted in groove and is provided with spray hollow pipe, and table water transfer case adjusts groove to be connected with table, and high-pressure hydraulic pump is connected with table water transfer case;
Drying device is provided with dry slot and air-heater, is provided with hollow pipe in dry slot, is provided with warm-air pipe and backwind tube between hollow pipe and air-heater, and hollow pipe is provided with blowhole;
Wire drawing protector is provided with rotating cylinder, and rotating cylinder is provided with holder and safety guard, and safety guard inner side is provided with rubber slab; Safety guard is provided with two ends, and one end is provided with safety screen, and the other end is provided with rocking arm; Wire drawing protector is also provided with revolving sleeve, is fitted with rotating shaft in revolving sleeve, and rotating shaft is vertical with described rocking arm;
In electrolytic phosphating groove, be provided with as anodal Titanium, as steel wire rod and the electrolyte of negative pole.
Preferably, flaying machine is provided with frame, and frame is provided with husking box, and one end of husking box is provided with guided mode box, is fitted with and leads a mouthful mould in guided mode box; Husking box is provided with mandrel, and mandrel is provided with stripping pulley; In husking box, be provided with rotating disk, rotating disk is provided with stripping pulley, and husking box lower end is provided with chip removal mouth.
Preferably, dust removal machine is provided with chassis, and chassis is provided with body, and body is provided with front spring and rear steel plate, and front spring is mutually vertical with rear steel plate; Front spring is provided with front handwheel, and rear steel plate is provided with rear handwheel; Front spring is provided with front spring motor, and front spring motor is connected with front steel wheel brush, and rear steel plate is provided with rear steel plate motor, and rear steel plate motor is connected with rear steel wheel brush, and front steel wheel brush is mutually vertical with rear steel wheel brush; Body is also provided with out bits valve.
Preferably, online phosphatization, device for saponifying are provided with support, be provided with successively electrolytic phosphating groove, rinsing bowl, spray groove, soap tank and compressed air and cut tank on support, in electrolytic phosphating groove, are provided with heating tube; In spray groove, be provided with spray head, compressed air is cut and in tank, is provided with nozzle.
Preferably, dust removal machine is ultrasonic wave, and its frequency is 28000HZ.
The utlity model has following beneficial effect:
(1) be provided with heater, to steel wire rod heating, can be when the rate of curving be larger can brittle failure, also ensured to strip off the skin completely simultaneously, improved production efficiency;
(2) mediate Li Shibiao at table and adjust liquid to enter in spray hollow pipe through high-pressure hydraulic pump, and spray apertures on its madial wall is sprayed onto on steel wire rod, effectively removed the iron rust on steel wire rod surface; Also saved place, reduced production cost simultaneously;
(3) air-heater is sent to hot blast in hollow pipe fast, and the blowhole on hollow pipe madial wall is dried the steel wire rod entering in hollow pipe.Because scope in pipe is less, steel wire rod unit's heating surface area is increased greatly, improve hot blast efficiency, and hot blast speed is fast, the phosphate coating on steel wire rod surface and saponification layer can promptly be dried, and have shortened drying time, and drying efficiency improves a lot, also reduced plant area, reduced cost simultaneously;
(4) in the rotating cylinder rotation process of wire drawing protector, if fracture of wire situation appears in steel strand wires, rubber slab and safety guard can play effective barrier effect, prevent equipment and personnel to damage.
A kind of electrolytic phosphating process, it comprises the following steps:
(1) between the Titanium as anodal and the steel wire rod as negative pole, apply voltage and carry out electrolytic treatments, the promoter of the phosphate anion of the zinc ion of the electrolyte that its use contains following component: 45～85g/L, the calcium ion of 2～46g/L, 50～125g/L, the nitrate ion of 25～70g/L, 0.2～1.5g/L and the dissolving nitric acid slaine of 0.3～6.4g/L;
(2) on the surface of steel wire rod, form phosphate layer.
Preferably, in step (1), negative pole steel wire rod is steel wire rod, and steel wire rod is mediated reason through rust cleaning, washing, table.
Preferably, electrolysis time is 5～10 seconds, and electrolysis temperature is 10～50 DEG C.
Preferably, promoter is a kind of in nitrite, chlorate, molybdate, HAS and nitric acid benzene or three kinds.
Preferably, dissolving nitric acid slaine is one or both of nickel nitrate, copper nitrate, manganese nitrate and calcium nitrate.
Its beneficial effect is as follows:
(1) owing to having added calcium ion in electrolyte, in electrolytic process, form the phosphating coat that simultaneously contains calcium and zinc, phosphating coat is thicker, and phosphatization is effective.
(2) conventional phosphatizing technique is middle high temperature (being greater than 70 DEG C) phosphatization, and phosphatization temperature of the present utility model is 10～50 DEG C, in the utility application that is even CN102719872A than application publication number, the phosphatization temperature of disclosed phosphating process is also low, save the energy, reduced cost.
(3) conventional phosphatizing flute length is more than 20 meters, and Phosphating Slot of the present utility model is only used 7 meters, has saved place; Phosphatization is 5～10 seconds, has improved phosphatization efficiency.
Brief description of the drawings
Fig. 1 is the structural representation of the utility model steel strand wires process units;
Fig. 2 is the structural representation of the utility model flaying machine;
Fig. 3 is the structural representation of the utility model dust removal machine;
Fig. 4 is the A-A view of Fig. 3;
Fig. 5 is the structural representation of the online phosphatization of the utility model, device for saponifying;
Fig. 6 is the structural representation of the utility model wire drawing protector.
Symbol description in figure:
1. steel bar gag press; 2. heater; 3. flaying machine; 4. dust removal machine; 5. table is adjusted device; 6. online phosphatization, device for saponifying; 7. drying device; 8. wire-drawing frame; 9. take-up; 10. wire drawing protector; 11. electromagnetic heating coil; 12. thermatrons; 13. frequency converters; 14. electric control operation devices; 15. frames; 16. husking boxes; 17. guided mode boxes; 18. lead a mouthful mould; 19. stripping pulleys; 20. mandrels; 21. rotating disks; 22. chip removal mouths; 23. chassis; 24. lifting screws; 25. bodies; 26. front springs; 27. rear steel plates; 28. front handwheels; 29. rear handwheels; 30. motors; 31. front steel wheel brushes; 32. rear steel wheel brushes; 33. mould bases; 34. go out to consider to be worth doing valve; 35. tables are adjusted groove; 36. high-pressure hydraulic pumps; 37. table water transfer casees; 38. spray hollow pipes; 39. electrolytic phosphating grooves; 40. rinsing bowls; 41. spray grooves; 42. soap tanks; 43. compressed air are cut tank; 44. heating tubes; 45. directive wheels; 46. dry slots; 47. air-heaters; 48. hollow pipes; 49. warm-air pipes; 50. backwind tubes; 51. rotating cylinders; 52. holders; 53. safety guards; 54. rubber slabs; 55. safety screens; 56. rocking arms; 57. rotating shafts; 58. revolving sleeves.
Detailed description of the invention
Describe with reference to the accompanying drawings detailed description of the invention of the present utility model in detail.
As shown in Figure 1, the utility model is provided with steel bar gag press 1, heater 2, flaying machine 3, dust removal machine 4, table tune device 5, online phosphatization, device for saponifying 6, drying device 7, wire-drawing frame 8 and take-up 9 successively, and wire-drawing frame 8 is provided with wire drawing protector 10.
Heater 2 is located between steel bar gag press 1 and flaying machine 3, and it is provided with electromagnetic heating coil 11, thermatron 12, frequency converter 13 and electric control operation device 14.Electromagnetic heating coil 11 one end are connected with the steel bar after steel bar gag press 1 straightening, and the other end is connected with electric control operation device 14 by thermatron 12, frequency converter 13, and electric control operation device is connected with wire-drawing frame 8.
Wire-drawing frame 8 is driven in the front control of electric control operation device 14, the speed startup of starting from scratch, frequency converter 13 is controlled high-frequency induction device, output signal changes from 0V to 10V, high-frequency induction device ac frequency is changed from 0-50hz, after high-frequency induction equipment alternating current (380V/220V) rectifying and wave-filtering, obtain direct current, then through inverter circuit, direct current is converted to high frequency electric, output to ring-type electromagnetic heating coil 11 through high frequency transformer.The strong flux of polarization instantaneous variation in coil thus, when steel wire rod is during through coil, flux will connect whole heating object, in the inside of the steel wire rod direction contrary with heating current, just can produce corresponding very large vortex flow.Owing to there being resistance in steel wire rod, so can produce a lot of Joule heats, make the temperature of himself increase rapidly, reach the object to steel wire rod heating.
Allow steel wire rod enter flaying machine 3 by electromagnetic heating coil 11, carry out speed control by electric control operation device 14, wire-drawing frame 8 is in 0-5m/s accelerator, by automatic tracking control signal, the steel wire rod at flaying machine 3 positions is followed with the speed of 0-1m/s, high-frequency heating temperature can remain between 200-250 DEG C, if there is fracture of wire in drawing process, also can stop at once heating.
As shown in Figure 2, flaying machine 3 is provided with frame 15, and frame 15 is provided with husking box 16, and one end of husking box 16 is fixed with guided mode box 17, leads mouthful mould 18 and is inserted in guided mode box 17.A stripping pulley 19 is fixed respectively through rotating shaft in husking box 16 two ends, husking box 16 is interior is provided with rotating disk 21 through mandrel 20, rotating disk 21 radially through rotating shaft be also fixed with two stripping pulleys 19, on stripping pulley 19, be processed with two road wire casings, mandrel 20 afterbodys are provided with nut and regulating block, husking box 16 lower ends are provided with chip removal mouth 22, and chip removal mouth 22 belows are provided with collection inder pot (not shown), and the rotating shaft of four stripping pulleys 19 is parallel to each other.
When flaying machine 3 uses, mouthful mould 18 of leading of husking box 16 imports is enclosed within on the wire rod of making folder, then leading mouthful mould 18 to pusher more than 3 meters, making to lead mouthful mould 18 falls back and enters in guided mode box 17, rotating rotating disk 21 is adjusted to stripping pulley 19 orthogonal each other, adjust the position of stripping pulley 19 by adjusting the nut of mandrel 20 afterbodys and the adjustment screw at regulating block place, after everything in readiness, start power supply and can carry out work.The inner ramp structure that adopts of husking box 16, the dirt bits under removing enter in the collection inder pot of chip removal mouth 22 belows automatically.
As shown in Figure 3 and Figure 4, dust removal machine 4 is provided with chassis 23, on chassis 23, be fixed with body 25 through lifting screw 24, orthogonal front spring 26 and rear steel plate 27 are installed in body 25, front spring 26 and rear steel plate 27 through screw rod be rotary with respectively front handwheel 28 and after handwheel 29, on front spring 26, be fixed with two motors 30, the axle head of each motor 30 is provided with a front steel wheel brush 31, on rear steel plate 27, be fixed with two other motor 30, steel wheel brush 32 after the axle head of each motor 30 is provided with one equally, it is 32 perpendicular that front steel wheel brush 31 and rear steel wheel are brushed, the left and right sides of body 25 is separately installed with a mould bases 33, the bottom of body 25 is provided with out bits valve 34, on front handwheel 28 and rear handwheel 29, be separately installed with a ball handle 35.
Dust removal machine 4 is controlled respectively front spring 26, rear steel plate 27 by rear handwheel 29, front handwheel 28 front steel wheel brush 31, rear steel wheel is brushed to 32 liftings interlocks, in the time that 32 pairs of wire rod contacts of steel wheel brush are inconsistent after upper and lower two front steel wheels brush 31 and upper and lower two, can be separately front steel wheel brush 31 and rear steel wheel be brushed to 32 pressure and adjust.Starter motor 30, the front steel wheel brush 31 of two couple of High Rotation Speed, rear steel wheel brush 32 with certain contact in two vertical direction by the whole polishings of iron rust on the steel wire rod with certain speed operation.
Dust removal machine 4 also can replace by the mode of other dedusting, for example can proportion the supersonic dust removal that is 28000HZ, dedusting is clean, has also further saved cost.
Table is adjusted device 5 to be provided with and is shown to adjust groove 35, high-pressure hydraulic pump 36 and table water transfer case 37, and table is adjusted in groove 35 and is provided with and sprays hollow pipe 38.Table water transfer case 37 connects the bottom of table tune groove 35 through return pipe, the suction hose of high-pressure hydraulic pump 36 is positioned at table water transfer case 37, fills with table and adjust liquid in table water transfer case 37.
In use, steel wire rod passes in spray hollow pipe 38, and spray hollow pipe 38 inner chambers are connected with the delivery port of high-pressure hydraulic pump 36 through interface, and the water inlet of high-pressure hydraulic pump 36 is connected with the table water transfer case 37 that fills with table tune liquid.After wire-drawing frame 8 starts, steel wire rod starts mobile, and high-pressure hydraulic pump 36 starts, table adjusts liquid to enter in spray hollow pipe 38 through high-pressure hydraulic pump 36, and spray apertures on its madial wall is sprayed onto on steel wire rod, effectively remove the iron rust on steel wire rod surface, table adjusts liquid can better be attached to firm wire rod surface.
As shown in Figure 5, online phosphatization, device for saponifying 6 are provided with support, on support, be provided with successively electrolytic phosphating groove 39, rinsing bowl 40, spray groove 41, soap tank 42 and compressed air and cut tank 43, in electrolytic phosphating groove 39, be provided with titanium plate positive pole, steel wire rod negative pole and electrolytic phosphating liquid, in addition, in electrolytic phosphating groove 39, also has heating tube 44.Between electrolytic phosphating groove 39 and rinsing bowl 40, directive wheel 45 is installed, in spray groove 41, is provided with spray head, compressed air is cut the nozzle that is provided with 45° angle in tank 43.Electrolytic phosphating groove 39 is one section; It is one section that rinsing bowl 40, spray groove 41, soap tank 42, compressed air are cut tank 43 entirety.
Drying device 7 is provided with dry slot 46 and air-heater 47, in dry slot 46, be provided with hollow pipe 48, the air inlet of hollow pipe 48 inner chambers is connected with the air outlet of air-heater 47 through warm-air pipe 49, the air outlet of hollow pipe 48 inner chambers is connected with the air inlet of air-heater 47 through backwind tube 50, on the madial wall of hollow pipe 48, is evenly equipped with blowhole.
When after air-heater 47 preheatings, when temperature reaches 75 DEG C, wire-drawing frame 8 starting up, air-heater 47 adopts the blower fan of 2.2kw, blast 28kpa, rotating speed 2800r, hot blast is sent in hollow pipe 48 fast, and the blowhole on hollow pipe 48 madial walls is dried the steel wire rod entering in hollow pipe 48.Because scope in pipe is less, steel wire rod unit's heating surface area is increased greatly, improved hot blast efficiency, and hot blast speed is fast, the phosphate coating on steel wire rod surface and saponification layer can promptly be dried, and have shortened drying time, and drying effect is very good.
As shown in Figure 6, wire drawing protector 10 is provided with rotating cylinder 51, rotating cylinder 51 one end are provided with holder 52, the both sides up and down of rotating cylinder 51 are respectively equipped with a bar shaped safety guard 53, safety guard 53 inner sides are stained with rubber slab 54, and the two ends, left and right of safety guard 53 are vertically fixed with respectively safety screen 55 and Rocker arm 56, and Rocker arm 56 other ends are vertically fixed with a rotating shaft 57, rotating shaft 57 is inserted in revolving sleeve 58, and revolving sleeve 58 is arranged on holder 52.
When use, first upwards pull Rocker arm 56, make Rocker arm 56 and rotating shaft 57 in the certain angle of the interior forward rotation of revolving sleeve 58, thereby safety guard 53 and rubber slab 54 are away from the outside of rotating cylinder 51, steel strand wires are entangled in the outer webs of rotating cylinder 51, then pull Rocker arm 56 downwards, make Rocker arm 56 and rotating shaft 57 in the certain angle of the interior backwards rotation of revolving sleeve 58, thereby rubber slab 54 is near steel strand wires.In rotating cylinder 51 rotation processes, if fracture of wire situation appears in steel strand wires, rubber slab 54 and safety guard 53 can play effective barrier effect, prevent the injury to equipment and personnel.
In electrolytic phosphating process, select 0～20V adjustable DC power supply, titanium plate is anodal, and the surface of titanium plate used is coated with inert metal ruthenium, and inert metal ruthenium also can be replaced by stronger metals of other inertia such as iridium; Steel wire rod is negative pole, and steel wire rod used is mediated reason through mechanical derusting, washing, table.For making current density even, can use multiple power supplys simultaneously, each power supply all connects titanium plate that a surface is coated with inert metal for anodal, forms multiple electrode pairs with the steel wire rod of negative electrode.
Select different Phosphating Solution formulas, by low temperature quick electrolysis phosphating process, carry out concrete operations, specific embodiment is as follows:
Embodiment 1
In Phosphating Solution, contain zinc ion 45g/L, calcium ion 2g/L, phosphate anion 50g, nitrate ion 25g/L, promoter sodium chlorate 0.2g/L and nickel ion 0.3g/L, carry out phosphatization, 10 DEG C of phosphatization temperatures, phosphating time 5 seconds with steel wire rod, current density 30A/d ㎡, the heavy 5g/ ㎡ of film, phosphating coat is compact and complete, and color is greyish black.
Embodiment 2
In Phosphating Solution, contain zinc ion 85g/L, calcium ion 6g/L, phosphate anion 125g/L, nitrate ion 70g/L, promoter HAS 1.1g/L and nickel ion 3.4g/L, carry out phosphatization, 30 DEG C of phosphatization temperatures, phosphating time 8 seconds with steel wire rod, current density 30/d ㎡, the heavy 8g/ ㎡ of film, phosphating coat is compact and complete, and color is greyish black.
Embodiment 3
In Phosphating Solution, contain zinc ion 60g/L, calcium ion 4g/L, phosphate anion 80g/L, nitrate ion 50g/L, promoter natrium nitrosum 1.5g/L, nickel ion 6.4g/L, carries out phosphatization with steel wire rod, 50 DEG C of phosphatization temperatures, phosphating time 10 seconds, current density 30A/d ㎡, the heavy 9.0g/ ㎡ of film, phosphating coat is compact and complete, and color is dark-grey.
In above-described embodiment, zinc ion can come in zinc ingot metal, zinc oxide, zinc nitrate, in zinc dihydrogen phosphate one or both; Calcium ion can carry out one or both in calcium oxide, calcium carbonate, calcium nitrate; Phosphate anion can come in phosphoric acid, sodium dihydrogen phosphate, potassium dihydrogen phosphate, zinc dihydrogen phosphate one or both; Nitrate ion can carry out one or both in nitric acid, zinc nitrate; Promoter can be come in a kind of of nitrate, nitrite, chlorate, molybdate, HAS and nitric acid benzene or three kinds; Dissolving nitric acid slaine can be one or both of nickel nitrate, copper nitrate, manganese nitrate and calcium nitrate.
Above-mentioned Phosphating Solution is produced continuously for workshop, the steel wire rod of wire diameter 12.5mm, through rust cleaning, washing, table tune, electrolytic phosphating, washing, boronation, oven dry, drawing speed 4.5～5m/s, steel wire rod wire diameter is moved 5mm to from 12.5mm, surface color is normal, wire rod wire-drawing die is normal, produces continuously 200 tons, and Phosphating Slot is interior without phosphatization slag, Phosphating Solution is stable, demonstrates the feature of efficient, energy-conservation and environmental protection.
Only as described above; it is only specific embodiment of the utility model; when not limiting the scope that the utility model is implemented with this; therefore the displacement of its equivalent assemblies; or equivalent variations and the amendment done according to the utility model scope of patent protection, all should still belong to the category that the utility model claims are contained.
Claims (5)
1. a steel strand wires process units, it is provided with steel bar gag press, flaying machine, dust removal machine, online phosphating soap gasifying device, wire-drawing frame and take-up, described online phosphating soap gasifying device is provided with electrolytic phosphating groove, it is characterized in that described steel strand wires process units is also provided with heater, table is adjusted device, drying device and wire drawing protector;
Described heater is provided with electromagnetic heating coil, thermatron, frequency converter and electric control operation device, described electromagnetic heating coil is provided with two ends, one end is connected with the steel bar after described steel bar gag press straightening, the other end is connected with described electric control operation device by described thermatron, frequency converter, and described electric control operation device is connected with described wire-drawing frame;
Described table is adjusted device to be provided with table and is adjusted groove, high-pressure hydraulic pump and table water transfer case, and described table is adjusted in groove and is provided with spray hollow pipe, and described table water transfer case adjusts groove to be connected with described table, and described high-pressure hydraulic pump is connected with described table water transfer case;
Described drying device is provided with dry slot and air-heater, in described dry slot, is provided with hollow pipe, between described hollow pipe and described air-heater, is provided with warm-air pipe and backwind tube, and described hollow pipe is provided with blowhole;
Described wire drawing protector is provided with rotating cylinder, and described rotating cylinder is provided with holder and safety guard, and described safety guard inner side is provided with rubber slab; Described safety guard is provided with two ends, and one end is provided with safety screen, and the other end is provided with rocking arm; Described wire drawing protector is also provided with revolving sleeve, in described revolving sleeve, is fitted with rotating shaft, and described rotating shaft is vertical with described rocking arm;
In described electrolytic phosphating groove, be provided with as anodal Titanium, as steel wire rod and the electrolyte of negative pole.
2. steel strand wires process units according to claim 1, is characterized in that described flaying machine is provided with frame, and described frame is provided with husking box, and one end of described husking box is provided with guided mode box, in described guided mode box, is fitted with and leads a mouthful mould; Described husking box is provided with mandrel, and described mandrel is provided with stripping pulley; In described husking box, be provided with rotating disk, described rotating disk is provided with stripping pulley, and described husking box lower end is provided with chip removal mouth.
3. steel strand wires process units according to claim 2, it is characterized in that described dust removal machine is provided with chassis, described chassis is provided with body, described body is provided with front spring and rear steel plate, described front spring is mutually vertical with described rear steel plate, described front spring is provided with front handwheel, and described rear steel plate is provided with rear handwheel; Described front spring is provided with front spring motor, and described front spring motor is connected with front steel wheel brush, and described rear steel plate is provided with rear steel plate motor, and described rear steel plate motor is connected with rear steel wheel brush, and described front steel wheel brush is mutually vertical with described rear steel wheel brush; Described body is also provided with out bits valve.
4. steel strand wires process units according to claim 3, it is characterized in that described online phosphating soap gasifying device is provided with support, on described support, be provided with successively electrolytic phosphating groove, rinsing bowl, spray groove, soap tank and compressed air and cut tank, in described electrolytic phosphating groove, be provided with heating tube; In described spray groove, be provided with spray head, described compressed air is cut and in tank, is provided with nozzle.
5. steel strand wires process units according to claim 2, is characterized in that described dust removal machine is ultrasonic wave, and its frequency is 28000HZ.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420055956.7U CN203842945U (en) | 2014-01-28 | 2014-01-28 | Device for producing steel stranded wires |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420055956.7U CN203842945U (en) | 2014-01-28 | 2014-01-28 | Device for producing steel stranded wires |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203842945U true CN203842945U (en) | 2014-09-24 |
Family
ID=51556007
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420055956.7U Expired - Lifetime CN203842945U (en) | 2014-01-28 | 2014-01-28 | Device for producing steel stranded wires |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203842945U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104690109A (en) * | 2015-04-03 | 2015-06-10 | 秦皇岛新禹机械设备有限公司 | Online-typed wire rod skin processing system |
| CN105018911A (en) * | 2015-08-14 | 2015-11-04 | 江苏利旭环保科技有限公司 | Wire rod cogging device |
| CN105728293A (en) * | 2016-05-11 | 2016-07-06 | 无锡常欣科技股份有限公司 | Steel wire surface air-blast unit |
| CN108118324A (en) * | 2017-12-18 | 2018-06-05 | 无锡科茂金属材料有限公司 | Plate rare earth zinc steel strand wires middle temperature phosphating method |
| CN108588792A (en) * | 2018-07-30 | 2018-09-28 | 山东理工大学 | A kind of room temperature ultrasonic electrolysis parkerizing method and device for before steel wire drawing |
| CN109024020A (en) * | 2018-07-18 | 2018-12-18 | 浙锚科技股份有限公司 | A kind of multiple embedding sand technique of epoxy steel strand wires |
| CN111715721A (en) * | 2019-03-20 | 2020-09-29 | 江阴市春瑞金属制品有限公司 | Preparation method of stainless steel structural type rivet line |
-
2014
- 2014-01-28 CN CN201420055956.7U patent/CN203842945U/en not_active Expired - Lifetime
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104690109A (en) * | 2015-04-03 | 2015-06-10 | 秦皇岛新禹机械设备有限公司 | Online-typed wire rod skin processing system |
| CN104690109B (en) * | 2015-04-03 | 2016-06-01 | 秦皇岛新禹机械设备有限公司 | A kind of in linear wire epidermis treatment system |
| CN105018911A (en) * | 2015-08-14 | 2015-11-04 | 江苏利旭环保科技有限公司 | Wire rod cogging device |
| CN105018911B (en) * | 2015-08-14 | 2018-01-12 | 江苏利旭环保科技有限公司 | A kind of wire rod cogging device |
| CN105728293A (en) * | 2016-05-11 | 2016-07-06 | 无锡常欣科技股份有限公司 | Steel wire surface air-blast unit |
| CN108118324A (en) * | 2017-12-18 | 2018-06-05 | 无锡科茂金属材料有限公司 | Plate rare earth zinc steel strand wires middle temperature phosphating method |
| CN109024020A (en) * | 2018-07-18 | 2018-12-18 | 浙锚科技股份有限公司 | A kind of multiple embedding sand technique of epoxy steel strand wires |
| CN108588792A (en) * | 2018-07-30 | 2018-09-28 | 山东理工大学 | A kind of room temperature ultrasonic electrolysis parkerizing method and device for before steel wire drawing |
| CN111715721A (en) * | 2019-03-20 | 2020-09-29 | 江阴市春瑞金属制品有限公司 | Preparation method of stainless steel structural type rivet line |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103769432B (en) | Electrolytic phosphating method | |
| CN203842945U (en) | Device for producing steel stranded wires | |
| CN102357543A (en) | Acid Washing-free and drawing-free apparatus for steel strand | |
| CN210585552U (en) | Disc brake block processing is with mechanism of spraying paint | |
| CN117564922A (en) | Steel structure surface treatment device for bridge construction | |
| CN108237059A (en) | Full-automatic color steel coating unit | |
| CN211303567U (en) | Paint spraying device for industrial equipment | |
| CN211465897U (en) | Online automatic scavenging machine of mould for aluminum alloy ingot production | |
| CN110721956B (en) | Ultrasonic cleaning method and cleaning device for enameled flat wire | |
| CN105063661B (en) | Wet method electrolysis metal fully-automatic production system | |
| CN208695765U (en) | A kind of steel wire processing of rust removing system | |
| CN208743209U (en) | A kind of machining machine components degreaser | |
| CN2606640Y (en) | Automatic coating device for color steel strip | |
| CN215799916U (en) | Be used for each model hardware processing rust cleaning device | |
| CN211967066U (en) | Grinding device is used in cold-rolled sheet processing | |
| CN212527267U (en) | Steel wire surface treatment device | |
| CN216027127U (en) | Cold-rolled coil surface atomization cleaning device | |
| CN206168617U (en) | Sheet processing machine | |
| CN212103039U (en) | A paint passivation machine for steel wire processing | |
| CN212069655U (en) | Cleaning device with water temperature control device | |
| CN205380011U (en) | Drilling rod internal surface metal nanoparticles anticorrosive paint spraying device that excels in | |
| CN208575003U (en) | A kind of hand propelled oil pipes screw protective screw oil electric cleaning car | |
| CN206305102U (en) | A kind of casting cleaning device | |
| CN221701655U (en) | Pickling equipment is used in seamless steel tube processing | |
| CN212726798U (en) | Double-flying-fork winding machine for motor rotor |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20201102 Address after: 264204 sheep town, Weihai City, Shandong Province Patentee after: YINXING RUBBER & PLASTIC MACHINERY Co.,Ltd. WEIHAI Address before: 264204 No. 180 Ting Dong Road, Huancui District, Shandong, Weihai Patentee before: WEIHAI YINXING PRESTRESSED WIRE PRODUCTS Co.,Ltd. |
|
| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 266000 No.2 Huiquan Road, Shinan District, Qingdao City, Shandong Province Patentee after: Shandong Ocean Instrument Technology Center Co.,Ltd. Address before: 266000 No.2 Huiquan Road, Shinan District, Qingdao City, Shandong Province Patentee before: SHANDONG PROVINCE OCEANOGRAPHIC INSTRUMENTATION TECHNOLOGY CENTER |
|
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20210514 Address after: 266000 No.2 Huiquan Road, Shinan District, Qingdao City, Shandong Province Patentee after: SHANDONG PROVINCE OCEANOGRAPHIC INSTRUMENTATION TECHNOLOGY CENTER Address before: 264204 sheep town, Weihai City, Shandong Province Patentee before: YINXING RUBBER & PLASTIC MACHINERY Co.,Ltd. WEIHAI |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140924 |