CN208695765U - A kind of steel wire processing of rust removing system - Google Patents
A kind of steel wire processing of rust removing system Download PDFInfo
- Publication number
- CN208695765U CN208695765U CN201821393781.5U CN201821393781U CN208695765U CN 208695765 U CN208695765 U CN 208695765U CN 201821393781 U CN201821393781 U CN 201821393781U CN 208695765 U CN208695765 U CN 208695765U
- Authority
- CN
- China
- Prior art keywords
- steel wire
- wheel
- water
- wheel body
- rust removal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 143
- 239000010959 steel Substances 0.000 title claims abstract description 143
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 title claims abstract description 73
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 100
- 238000005406 washing Methods 0.000 claims abstract description 56
- 238000005488 sandblasting Methods 0.000 claims abstract description 33
- 238000005485 electric heating Methods 0.000 claims abstract description 16
- 238000001816 cooling Methods 0.000 claims abstract description 12
- 238000001035 drying Methods 0.000 claims abstract description 12
- 238000010791 quenching Methods 0.000 claims abstract description 6
- 230000000171 quenching effect Effects 0.000 claims abstract description 6
- 239000007921 spray Substances 0.000 claims description 36
- 238000010438 heat treatment Methods 0.000 claims description 31
- 230000007246 mechanism Effects 0.000 claims description 24
- 238000005271 boronizing Methods 0.000 claims description 18
- 244000035744 Hura crepitans Species 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 11
- 239000000843 powder Substances 0.000 claims description 11
- 239000004576 sand Substances 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000011084 recovery Methods 0.000 claims description 5
- 238000005299 abrasion Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 47
- 239000002253 acid Substances 0.000 abstract description 19
- 238000005554 pickling Methods 0.000 abstract description 15
- 239000002351 wastewater Substances 0.000 abstract description 12
- 239000010802 sludge Substances 0.000 abstract description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 239000002893 slag Substances 0.000 abstract description 6
- 239000000344 soap Substances 0.000 abstract description 4
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 abstract description 3
- 238000011010 flushing procedure Methods 0.000 abstract description 3
- 239000011574 phosphorus Substances 0.000 abstract description 3
- 229910052698 phosphorus Inorganic materials 0.000 abstract description 3
- 235000021110 pickles Nutrition 0.000 abstract description 3
- 241000606750 Actinobacillus Species 0.000 abstract 1
- 238000000137 annealing Methods 0.000 abstract 1
- 239000003921 oil Substances 0.000 description 22
- 239000007788 liquid Substances 0.000 description 11
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 8
- 229910021538 borax Inorganic materials 0.000 description 8
- 238000004140 cleaning Methods 0.000 description 8
- 239000004328 sodium tetraborate Substances 0.000 description 8
- 235000010339 sodium tetraborate Nutrition 0.000 description 8
- 239000002912 waste gas Substances 0.000 description 8
- 229920000742 Cotton Polymers 0.000 description 6
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 6
- 238000005491 wire drawing Methods 0.000 description 6
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 5
- 239000002699 waste material Substances 0.000 description 5
- 240000008564 Boehmeria nivea Species 0.000 description 4
- 244000025254 Cannabis sativa Species 0.000 description 4
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 4
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 4
- 235000009120 camo Nutrition 0.000 description 4
- 235000005607 chanvre indien Nutrition 0.000 description 4
- 239000000428 dust Substances 0.000 description 4
- 239000011487 hemp Substances 0.000 description 4
- 238000007127 saponification reaction Methods 0.000 description 4
- 101100006584 Mus musculus Clnk gene Proteins 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 3
- 239000000498 cooling water Substances 0.000 description 3
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical compound [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 description 3
- 238000005461 lubrication Methods 0.000 description 3
- 239000003595 mist Substances 0.000 description 3
- 239000003345 natural gas Substances 0.000 description 3
- 230000000149 penetrating effect Effects 0.000 description 3
- 239000002689 soil Substances 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 239000012298 atmosphere Substances 0.000 description 2
- 229910052788 barium Inorganic materials 0.000 description 2
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 2
- 239000002199 base oil Substances 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 229910052593 corundum Inorganic materials 0.000 description 2
- 239000010431 corundum Substances 0.000 description 2
- 238000013016 damping Methods 0.000 description 2
- 238000005034 decoration Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000004519 grease Substances 0.000 description 2
- 239000012188 paraffin wax Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000003208 petroleum Substances 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- RSCACTKJFSTWPV-UHFFFAOYSA-N disodium;3,7-dioxido-2,4,6,8,9-pentaoxa-1,3,5,7-tetraborabicyclo[3.3.1]nonane;pentahydrate Chemical compound O.O.O.O.O.[Na+].[Na+].O1B([O-])OB2OB([O-])OB1O2 RSCACTKJFSTWPV-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000008236 heating water Substances 0.000 description 1
- 230000003116 impacting effect Effects 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 229920001495 poly(sodium acrylate) polymer Polymers 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- NNMHYFLPFNGQFZ-UHFFFAOYSA-M sodium polyacrylate Chemical compound [Na+].[O-]C(=O)C=C NNMHYFLPFNGQFZ-UHFFFAOYSA-M 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Landscapes
- Cleaning In General (AREA)
Abstract
The utility model provides a kind of steel wire processing of rust removing system, including several actinobacillus wheels, annealing device, water-bath quenching tank, water cooling tank, several mechanical derusting sand blasting units, wheel brush treatment device, high-pressure washing device, 6 cold rinse banks, 1 hot water storgae, boronation groove, electric heating drying equipment and the take-up being sequentially arranged along steel wire direction of travel；The utility model replaces original pickling, parkerizing process using the use process of mechanical derusting system, reduce the discharge of pickling exhaust gas, acid pickle, acid sludge, phosphatization flushing waste water, phosphorus slag and soap slag, the treatment process for reducing subsequent exhaust gas, waste water, saves production cost.
Description
Technical Field
The utility model belongs to the technical field of the steel wire is made, concretely relates to steel wire rust cleaning processing system.
Background
In the existing steel wire rust removal treatment process, the method comprises the following steps: (1) heat treatment and water bath: in order to eliminate internal stress generated between tissues in the steel wire manufacturing process and facilitate subsequent further processing, the steel wire needs to be subjected to heat treatment, 9 heat treatment lines are adopted, 9 muffle furnaces are used for heating, the steel wire is directly subjected to heat treatment, the heat treatment temperature is 950-980 ℃, and the heating time is 2 min. The steel wire after heat treatment needs to be subjected to water bath treatment, and the water bath temperature is 80-90 ℃. (2) Water cooling: and (3) directly carrying out water cooling treatment on the steel wire after water bath, wherein the cooling water is recycled, is not discharged and is periodically supplemented. (3) Acid washing: the steel wire is subjected to heat treatment and water bath and then acid pickling treatment by a hydrochloric acid pickling tank, and in the process, 30% hydrochloric acid and water are prepared into a dilute hydrochloric acid solution in a ratio of 1:1 (the acid solution in the pickling tank accounts for about 80% of the tank body). No acid mist inhibitor is added in the normal-temperature pickling process, a small amount of acid liquor is discharged every 2 days from the pickling tank, and the pickling tank is periodically cleaned by water (once every quarter). The process generates pickling waste gas, waste acid liquid, acid sludge and pickling waste water. (4) Washing with water: and (4) washing the acid-washed steel wire for 2-3 times by using water, wherein water washing wastewater is generated in the process. (5) Phosphorization: the steel wire is treated in an automatic phosphorization facility, phosphorization liquid is prepared from phosphoric acid and zinc oxide according to a proportion, the phosphorization liquid in a phosphorization tank accounts for about 80 percent of the tank body, and the phosphorization temperature is 70-80 ℃. The process produces phosphatized rinse wastewater and phosphorous slag. (6) Washing with water: and (3) washing the phosphated steel wire for 2-3 times by using water, wherein water washing wastewater is generated in the process. (7) Saponification: in order to neutralize residual acid on the surface of the wire rod and play a role in lubrication, the wire rod after being washed by phosphating water is saponified in a saponification tank (the saponification temperature is 70-80 ℃, an electric heating mode is adopted), and saponification liquid is recycled and is not discharged outside. This process produces soapstock. (8) Drawing: drawing the phosphatized steel wire after being taken up by a wire drawing machine, adding wire drawing powder when drawing for increasing lubrication, adding the wire drawing powder into a closed device with a cover, collecting dust generated by wire drawing through closed negative pressure, and drawing the steel wire with the diameter of 1.9-35mm to the steel wire with the diameter of 0.6-1.5mm by using the dust in the process. This process produces soapstock. (9) Stranding: the drawn steel wire, the ramie yarn and the cotton yarn are stranded by a stranding machine, and then twisted into a rope by a rope combining machine, a ramie rope machine and the like. This process produces cotton dust. (10) Rope combination: the hemp yarns and the cotton yarns are stranded through a hemp rope machine, the synthetic rope core steel wires are stranded through a stranding machine, and the stranded steel wires and the rope cores are twisted into the rope through a rope combining machine. (11) Oiling: in order to prevent the steel wire rope from rusting, the steel wire rope after rope combination needs to be oiled, and the base oil of the reducer wire rope, paraffin, barium petroleum sulfonate and modified plastic particles are prepared into grease according to a certain proportion. The steel wire rope is changed in direction by the pulley and then passes through the oil pool, and then a wire collecting process is carried out, wherein the oil in the oil pool is solid at normal temperature and is changed into liquid by electric heating when in use, the heating temperature is 80-120 ℃, oil mist is generated in the process, and the oil in the oil pool is repeatedly used, is not discharged and is periodically supplemented. The oil sump is collected to the oil tray of adding under the winding displacement section, and the oil of collection is reused in the fat liquoring again. (12) Taking up: and (3) oiling the steel wire rope, and then entering a wire take-up process, wherein the wire take-up process adopts a horizontal take-up machine to take up the steel wire rope.
In the steel wire rust removal treatment process, a large amount of pickling waste gas, waste acid liquid, acid sludge, phosphating washing wastewater, phosphorous slag and soap slag are generated, the acid sludge and the waste acid liquid can seriously pollute water and soil and cannot be directly discharged, and the phosphating washing wastewater and the phosphorous slag can easily cause water phosphating, so that corresponding treatment equipment needs to be purchased for treatment, a large amount of funds are needed for purchasing the treatment equipment, and the production cost is improved.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is to provide a steel wire rust cleaning processing system to solve the problem that proposes in the background art
In order to solve the technical problem, an embodiment of the utility model provides a steel wire rust removal processing system, which is characterized in that comprises a plurality of paying off wheels, a heat treatment device, a water bath quenching tank, a water cooling tank, a plurality of sand blasting devices for mechanical rust removal, a wheel brush rust removal device, a high-pressure washing device, a water tank, a boronizing tank, an electric heating drying device and a take-up device which are sequentially arranged along the advancing direction of a steel wire, wherein the water tank comprises 6 cold water tanks and 1 hot water tank; wherein,
the sand blasting device for mechanical rust removal comprises a shell, a fixing frame arranged in the shell, a sand box, a plurality of spray guns and a steel wire positioning die, wherein the sand box is fixedly arranged at the lower end position in the shell, the spray guns are detachably connected to the upper end of the fixing frame, one ends of the spray guns are provided with sand blasting heads, sand blasting holes are formed in the sand blasting heads, the other ends of the spray guns are provided with a first connector and a second connector, the first connector is communicated with the sand box through a material pipe, and the second connector is communicated with an air compressor through an air pipe; the steel wire positioning die comprises a box body fixedly arranged at the upper end of a fixing frame, a plurality of inlets and a plurality of outlets for a plurality of steel wires to enter and exit in the horizontal direction are symmetrically arranged at two ends of the box body, a plurality of spray gun holes for inserting spray gun heads are arranged on the left side surface or the right side surface of the box body, and sand outlets are arranged on the opposite sides of the spray gun holes of the box body; an abrasion-resistant plate is fixedly arranged in the shell in a downward inclined mode below the sand outlet; a recovery box is communicated and arranged below the wear-resisting plate and is connected with the sand box through a powder pump and a material pipe; the sand outlet directions of the steel wire positioning dies of two adjacent sand blasting devices for mechanical rust removal are different;
the wheel brush rust removing device comprises a plurality of steel wire positioning devices which are used for limiting the positions of steel wires and are sequentially arranged in the horizontal direction, a wheel brush device is arranged between every two steel wire positioning devices, and the upper end and the lower end of each wheel brush device are respectively and rotatably connected with a fixing frame; the fixing frame is fixed on the ground in a factory through bolts and a supporting structure; each wheel brush device comprises two driving mechanisms and two steel wire wheels, and each driving mechanism is used for driving one steel wire wheel to rotate; the wheel brush device is obliquely arranged, and the clockwise included angle between the wheel brush device and the vertical direction is 10-20 degrees; a plurality of through holes for a plurality of steel wires to pass through are formed in the plurality of steel wire positioning devices;
the high-pressure washing device comprises a washing tank, a plurality of positioning plates are arranged at the upper end of the washing tank, a plurality of positioning holes are formed in the positioning plates, a plurality of high-pressure water guns are arranged above the washing tank, gun heads of the high-pressure water guns face the positioning holes, guide wheels are arranged on two sides of the washing tank and used for enabling a plurality of steel wires to horizontally penetrate through the upper end of the washing tank and be located below the high-pressure water guns.
Furthermore, the fixing frame is provided with a clamping component for fixing a plurality of spray guns, the clamping component comprises a left clamping piece welded on the fixing frame and a right clamping piece hinged with the left clamping piece, the free end of the left clamping piece and the free end of the right clamping piece are both provided with through holes and connected through bolts penetrating through the through holes, and a hole for clamping the spray guns is formed after the left clamping piece and the right clamping piece are connected; the spray gun is provided with a notch for clamping the clamping part, and the spray gun is provided with positioning blocks above and below the notch.
Further, the steel wire wheel comprises a wheel body, rotating shafts arranged at the upper end and the lower end of the wheel body and bristle tufts arranged outside the wheel body, the wheel body is of a cylindrical structure, and the rotating shafts are perpendicular to the upper end surface and the lower end surface of the wheel body; the upper end and the lower end of the wheel body are detachably connected with a flat-bottom round basin-shaped mounting seat, the bristle tufts are sleeved on the wheel body, a plurality of threaded holes are formed in the upper end and the lower end of the wheel body, and the bristle tufts are fixedly connected on the wheel body through fastening bolts.
Furthermore, a rotating shaft at the upper part and the lower part of the wheel body is rotatably connected to the fixed frame through matching with the bearing, and the rotating shaft at the upper end of the wheel body penetrates through the fixed frame and is connected with an output shaft of the driving mechanism through a transmission mechanism; the driving mechanism adopts a stepping driving motor, and the transmission mechanism comprises a driving chain wheel, a driven chain wheel and a chain; the output shaft of the driving mechanism is connected with a driving chain wheel in a bolt connection mode, a rotating shaft at the lower end of the wheel body is connected with a driven chain wheel in a bolt connection mode, and the chain is connected with the driving chain wheel and the driven chain wheel; the driving mechanism is fixedly arranged above the fixed frame through bolts.
Further, the fixed frame comprises two parallelogram structures, every parallelogram structure all includes the last fixed limit that is on a parallel with terminal surface about the wheel body respectively, fixes the limit down, connects fixed limit and the two hypotenuses that go up fixed limit and fixed limit down and be on a parallel with the wheel body.
Furthermore, a drawing device is additionally arranged between the electric heating drying equipment and the wire take-up device.
The utility model discloses an above-mentioned technical scheme's beneficial effect as follows:
the steel wire rust removal treatment system comprises a heat treatment and a water bath; water cooling; mechanically removing rust; washing with water; boronizing; drying; drawing; in the process of wire take-up, a sand blasting device for mechanical rust removal, a wheel brush rust removal device and a high-pressure washing device are used for removing an oxide layer generated in the heat treatment process of the steel wire in the mechanical rust removal process; in the steel wire rust removal process, the original pickling and phosphating processes are replaced, the emission of pickling waste gas, waste acid liquid, acid sludge, phosphating flushing waste water, phosphorus sludge and soap sludge is reduced, the pollution to the atmosphere, water and soil is avoided, meanwhile, the subsequent treatment process of waste gas and waste water is reduced, and the production cost is saved.
The utility model discloses in carry out the rust cleaning to the steel wire surface through being provided with sand blasting unit, wheel brush rust cleaning device, high pressure water washing device for the mechanical rust cleaning and handle, can get rid of the iron oxide on steel wire surface by the efficient, do not produce pickle or waste gas, environmental protection.
The sand blasting device for mechanical rust removal is provided with a recovery box and a powder pump; the powder pump is opened regularly and the sandblast material in the collection box is retrieved to the sand box in, retrieves and recycles, has saved material cost.
Drawings
Fig. 1 is a schematic diagram of the system structure of the present invention;
FIG. 2 is a schematic structural view of the sand blasting apparatus for mechanical rust removal of the present invention;
FIG. 3 is a schematic structural view of a spray gun of the sand blasting device for mechanical rust removal of the present invention;
FIG. 4 is a schematic structural view of the wheel brush rust removing device of the present invention;
fig. 5 is a schematic structural view of the wheel body according to the present invention.
Description of reference numerals: 1. a paying-off wheel; 2. a heat treatment device; 3. a water bath quenching tank; 4. a water cooling tank; 5. a sand blasting device for mechanical rust removal; 51. a housing; 52. a spray gun; 521. a spray gun head; 522. a first interface; 523. a second interface; 524. positioning blocks; 53. a box body; 54. a wear plate; 6. a wheel brush rust removal device; 61. a fixing frame; 611. an upper fixed edge; 612. a lower fixed edge; 613. a bevel edge; 62. a wheel brush device; 621. a wheel body; 622. a rotating shaft; 623. a driven sprocket; 624. a mounting seat; 625. a bristle tuft; 626. a damping ring; 7. a high pressure water washing device; 8. a water tank; 9. a boronizing tank; 10. an electric heating drying device; 11. a take-up device; 12. a steel wire.
Detailed Description
In order to make the technical problems, technical solutions and advantages to be solved by the present invention clearer, the following detailed description will be given with reference to the accompanying drawings and specific embodiments.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", "front", "rear", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted", "connected" and "connected" are to be interpreted broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
As shown in fig. 1 to 5, the utility model also provides a steel wire rust removal treatment system, which provides forward power for the steel wire through the take-up device 11 during the operation process, and winds up the steel wire through the take-up device 11, so that the steel wire moves towards the take-up device 11; the steel wire rust removal treatment system comprises a plurality of paying-off wheels 1, a heat treatment device 2, a water bath quenching tank 3, a water cooling tank 4, a plurality of sand blasting devices 5 for mechanical rust removal, a wheel brush rust removal device 6, a high-pressure washing device 7, a water tank 8, a boronizing tank 9, an electric heating drying device 10 and a take-up device 11 which are sequentially arranged along the advancing direction of a steel wire; the water tank 8 comprises 6 cold water tanks and 1 hot water tank. In the embodiment, at most 40 paying-off wheels 1 are provided for paying off at the same time, the heat treatment device 2 comprises 6 natural gas furnaces, the steel wires after 1 paying-off of the paying-off wheels pass through the 6 natural gas furnaces respectively to be subjected to heat treatment process for sorbitizing reconstruction, the heat-treated steel wires are subjected to steel wire isothermal treatment through a water bath quenching tank and then are cooled through a water cooling tank 4; carrying out sand blasting on the cooled steel wire by a sand blasting device 5 for mechanical rust removal to remove iron oxide on the surface lift, carrying out deep rust removal by a wheel brush rust removal device 6, and finally carrying out high-pressure washing by a high-pressure washing device 7 to remove surface iron oxide powder; the steel wire after rust removal passes through 6 cooling water tanks and 1 hot water tank, the steel wire is cleaned, electric heating equipment is arranged in the 1 hot water tank for heating, the electric heating equipment used in a water pool can be used for heating water in the hot water tank industrially, and corresponding electric heating equipment is selected in the market according to actual needs and is not taken as a protection key point; carrying out boronizing treatment on the steel wire subjected to washing in a boronizing tank 9 to form a boronizing film on the surface of the steel wire, so that the wear resistance of the surface of the steel wire is enhanced; the boronized steel wire is dried by an electric heating drying device 10, so that the subsequent water absorption time is prolonged, and the drawing is convenient; drawing by drawing equipment, drawing a steel wire with the diameter of 1.1-3.5mm to a steel wire with the diameter of 0.3-1.2mm, selecting a proper drawing die to reach the required steel wire diameter according to requirements, and winding by a take-up device 11. The sand blasting device 5 for mechanical rust removal comprises a shell 51, a fixing frame arranged in the shell 51, a sand box, a plurality of spray guns 52, wherein the sand box is fixedly arranged at the lower end position in the shell 51 through bolts, a steel wire positioning die is arranged, the fixing frame is fixedly welded or fixedly connected in the shell 51 through bolts, the spray guns 52 can be detachably connected at the upper end of the fixing frame, one ends of the spray guns 52 are provided with sand blasting heads 521, sand blasting holes are formed in the sand blasting heads 521, the other ends of the spray guns 52 are provided with first connectors 522 and second connectors 523, the first connectors 522 are communicated with the sand box through material pipes, and the second connectors 523 are communicated with an air compressor through air pipes; the steel wire positioning die comprises a box body 53 fixedly arranged at the upper end of a fixed frame through bolts, a plurality of inlets and a plurality of outlets for a plurality of steel wires to enter and exit in the horizontal direction are symmetrically formed in two ends of the box body 53, a plurality of spray gun holes for inserting spray gun heads 521 are formed in the left side surface or the right side surface of the box body 53, and sand outlets are formed in the opposite sides of the spray gun holes of the box body 53; a wear-resisting plate 54 is welded and fixed in the shell 51 in a downward inclined manner below the sand outlet; a recovery box is communicated below the wear-resisting plate 54 and is connected with the sand box through a powder pump and a material pipe; and the sand outlet directions of the steel wire positioning dies of the sand blasting devices 5 for mechanical rust removal are different. The sand blasting device 5 for mechanical rust removal of the utility model is provided with a recovery box and a powder pump; the powder pump is opened regularly and the sandblast material in the collection box is retrieved to the sand box in, retrieves and recycles, has saved material cost.
The wheel brush rust removing device 6 comprises a plurality of steel wire positioning devices which are used for limiting the positions of steel wires and are sequentially arranged in the horizontal direction, a wheel brush device 62 is arranged between every two steel wire positioning devices, and the upper end and the lower end of each wheel brush device 62 are respectively and rotatably connected with a fixing frame 61; it is possible that the fixed frame 61 is fixed on the ground in the factory by means of bolts and a support structure; each wheel brush device 62 comprises two driving mechanisms and two steel wire wheels, and each driving mechanism is used for driving one steel wire wheel to rotate; the wheel brush device 62 is obliquely arranged, and the clockwise included angle between the wheel brush device 62 and the vertical direction is 10-20 degrees; and a plurality of through holes for a plurality of steel wires to pass through are formed in the plurality of steel wire positioning devices. The wheel brush device 62 of the utility model has an included angle of 10-20 degrees with the vertical direction, which prolongs the contact time of the wheel brush device 62 and the steel wire and improves the efficiency of rust removal. The wire wheel may include a wheel body 621, a rotating shaft 622 disposed at the upper and lower ends of the wheel body 621, and bristle tufts 625 disposed outside the wheel body 621, and the wheel body 621 and the rotating shaft 622 may be integrally formed; the wheel body 621 is a cylindrical structure, and the rotating shaft 622 is perpendicular to the upper and lower end surfaces of the wheel body 621; the upper end and the lower end of the wheel body 621 are connected with a flat-bottom circular basin-shaped mounting seat 624 in a detachable manner through internal and external threads, the bristle tufts 625 are sleeved on the wheel body 621, the upper end and the lower end of the wheel body 621 are provided with a plurality of threaded holes, the bristle tufts 625 are fastened on the wheel body 621 through fastening bolts, and a damping ring 626 is arranged between the upper end and the lower end of the wheel body 621 and the mounting seat 624. The removably attachable bristle tufts 625 facilitate replacement of the bristle tufts 625, enabling replacement of the bristle tufts 625 as desired. Wherein, the rotating shaft 622 on the upper and lower sides of the wheel body 621 is rotatably connected to the fixed frame 61 by matching with a bearing, and the bearing is fixed on the fixed frame 61 by a bolt; the rotating shaft 622 at the upper end of the wheel body 621 penetrates through the upper fixing edge 611 of the fixing frame 61 and is connected with the output shaft of the driving mechanism through a transmission mechanism. Possibly, the driving mechanism adopts a stepping driving motor, and the transmission mechanism comprises a driving chain wheel, a driven chain wheel 623 and a chain; a driving sprocket is connected to an output shaft of the driving mechanism in a bolt connection manner, a driven sprocket 623 is connected to a rotating shaft at the lower end of the wheel body 621 in a bolt connection manner, and the chain is connected with the driving sprocket and the driven sprocket 623; the driving mechanism is fixedly arranged above the fixed frame 61 through bolts; preferably, the fixing frame 61 is composed of two parallelogram structures, each parallelogram structure includes an upper fixing edge 611 and a lower fixing edge 612 which are respectively parallel to the upper and lower end surfaces of the wheel body, and two inclined edges 613 which are connected with the upper fixing edge 611 and the lower fixing edge 612 and are parallel to the wheel body, and the two inclined edges 613 are detachably connected with the upper fixing edge 611 and the lower fixing edge 612 by bolts; it is feasible that, in actual production, both sides of the fixing frame 61 are respectively provided with a plurality of pillars, which are fixed on the ground in a factory.
The high-pressure washing device comprises a washing tank, a plurality of positioning plates are arranged at the upper end of the washing tank, a plurality of positioning holes are formed in the positioning plates, a plurality of high-pressure water guns are arranged above the washing tank and face the positioning holes, guide wheels are arranged on the two sides of the washing tank and are used for horizontally penetrating the upper end of the washing tank through a plurality of steel wires and located below the high-pressure water guns, water after the high-pressure water guns impact the steel wires enters the washing tank, the washing tank is feasible, the water inlet pipe of the high-pressure water guns is connected with the washing tank, washing water is recycled, and water resources are saved. The utility model discloses in carry out the rust cleaning to the steel wire surface through being provided with sand blasting unit, wheel brush rust cleaning device, high pressure water washing device for the mechanical rust cleaning and handle, can get rid of the iron oxide on steel wire surface by the efficient, do not produce pickle or waste gas, environmental protection. The steel wire rust removal treatment system comprises a heat treatment and a water bath; water cooling; mechanically removing rust; washing with water; boronizing; drying; drawing; in the process of wire take-up, a sand blasting device for mechanical rust removal, a wheel brush rust removal device and a high-pressure washing device are used for removing an oxide layer generated in the heat treatment process of the steel wire in the mechanical rust removal process; in the steel wire rust removal process, the original pickling and phosphating processes are replaced, the emission of pickling waste gas, waste acid liquid, acid sludge, phosphating flushing waste water, phosphorus sludge and soap sludge is reduced, the pollution to the atmosphere, water and soil is avoided, meanwhile, the subsequent treatment process of waste gas and waste water is reduced, and the production cost is saved.
In a further embodiment, the fixing frame is provided with a clamping component for fixing a plurality of spray guns, the clamping component comprises a left clamping piece welded on the fixing frame and a right clamping piece hinged with the left clamping piece, the free end of the left clamping piece and the free end of the right clamping piece are both provided with through holes and connected through a bolt penetrating through the through holes, and a hole for clamping the spray gun 52 is formed after the left clamping piece and the right clamping piece are connected; the spray gun 52 is provided with a notch for clamping the clamping component, and the spray gun 52 is provided with positioning blocks 524 above and below the notch.
Furthermore, a drawing device is additionally arranged between the electric heating drying equipment and the take-up device, and the steel wire is drawn to the diameter required by a finished product and then taken up.
The working process of the steel wire rust removal system comprises the following steps:
s1, heat treatment and water bath: carrying out heat treatment on the steel wire, wherein 6 natural gas furnaces are used for the heat treatment, the heat treatment temperature is 960-; carrying out water bath treatment on the steel wire after heat treatment, wherein the water bath adopts sodium polyacrylate water solution, and the temperature of the water bath treatment is 80-90 ℃; the water bath liquid is recycled without being discharged outside and is supplemented periodically.
S2, water cooling: carrying out water cooling treatment on the steel wire after water bath; the cooling water is recycled and not discharged outside, and is supplemented periodically.
S3, mechanical derusting: a sand blasting device for mechanical rust removal, a wheel brush rust removal device and a high-pressure washing device are adopted to remove an oxide layer generated in the heat treatment process of the steel wire; the mechanical rust removal mode adopts the cooperation of a sand blasting device, a wheel brush rust removal device and a high-pressure washing device, replaces the original acid washing mode for rust removal, and has high rust removal efficiency.
S4, washing: the method comprises 6 cold water washing and 1 hot water washing, and 6 cold water washing processes: the steel wire sequentially passes through a No. 1-6 cold water tank, and the steel wire after mechanical rust removal is washed for 6 times by cold water; a countercurrent washing mode is adopted between No. 1 and No. 6 water pools, tap water or treated reuse water is used in the No. 6 water pool, water after the No. 6 water pool is washed is subjected to countercurrent and is reversed to the No. 1 to No. 5 water pool for washing, and finally the washing water is discharged through the No. 1 water pool; 1 hot water washing process: adopting an electric heating device to control the water temperature at 60-70 ℃, and preheating the steel wire; the preheated steel wire enters a boronizing pool for boronizing, and the boronizing temperature is high, so that the boronizing effect is better.
S5, boronizing: preparing 10-20% borax solution from solid borax pentahydrate and water, pumping the borax solution into a boronizing tank, heating the borax solution to 80-90 ℃ by adopting a heat conduction oil furnace indirect heating mode, carrying out boronization treatment on a wire rod through the borax solution to form a boronized film on the surface of the steel wire, wherein the thickness of the boronized film after boronization is 6-10g/m2(ii) a Boronized partThe friction in the drawing process can be reduced in the drawing process, and the drawing is convenient. The borax is dispersed into the metal surface in the boronizing process to form a hard boronized shell so as to improve the surface hardness and the wear resistance, and the boronized steel wire boronized film needs to reach 6-10g/m2. The length of the boronizing tank body adopted in the boronizing process is 3-6 meters, the height is 0.9 meter, the width is about 1.6-1.8 meters, and the borax solution is recycled, is not discharged outside and is supplemented periodically.
S6, drying: the boronized steel wire is electrically heated and dried, and the heating temperature is 150-; the borax has water absorption, and the subsequent water absorption time can be prolonged after the borax is dried, so that the drawing is convenient.
And (3) drawing process: drawing the dried steel wire by a wire drawing machine, and drawing the steel wire with the diameter of 1.1-3.5mm to the steel wire with the diameter of 0.3-1.2mm to reach the required steel wire diameter; performing powder spraying and lubricating treatment on the surface of the boronized steel wire, and drawing the powder-sprayed steel wire by using a wire drawing machine; the steel wire is used for increasing lubrication and reducing friction when the steel wire is drawn.
S7, taking up: and (3) carrying out anti-rust oil coating treatment on the steel wire by using an anti-rust oil coating device, and taking up the steel wire coated with the anti-rust oil by using a horizontal take-up machine.
After S7, S8, ply may also be added: the drawn steel wire, the ramie yarn and the cotton yarn are stranded by a stranding machine, and then twisted into a rope by a rope combining machine, a ramie rope machine and the like. This process produces cotton dust. S9, rope combination: the hemp yarns and the cotton yarns are stranded through a hemp rope machine, the synthetic rope core steel wires are stranded through a stranding machine, and the stranded steel wires and the rope cores are twisted into the rope through a rope combining machine. S10, oiling: in order to prevent the steel wire rope from rusting, the steel wire rope after rope combination needs to be oiled, and the base oil of the reducer wire rope, paraffin, barium petroleum sulfonate and modified plastic particles are prepared into grease according to a certain proportion. The steel wire rope is changed in direction by the pulley and then passes through the oil pool, and then a wire collecting process is carried out, wherein the oil in the oil pool is solid at normal temperature and is changed into liquid by electric heating when in use, the heating temperature is 80-120 ℃, oil mist is generated in the process, and the oil in the oil pool is repeatedly used, is not discharged and is periodically supplemented. The oil sump is collected to the oil tray of adding under the winding displacement section, and the oil of collection is reused in the fat liquoring again. S11, taking up: and (3) oiling the steel wire rope, and then entering a wire take-up process, wherein the wire take-up process adopts a horizontal take-up machine to take up the steel wire rope. Twisting the treated steel wire into a steel wire rope.
In the sand blasting device for mechanical rust removal, one or more materials of white corundum, brown corundum, iron sand and steel shot are used for impacting the surface of the steel wire.
The foregoing is a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of improvements and decorations can be made without departing from the principle of the present invention, and these improvements and decorations should also be regarded as the protection scope of the present invention.
Claims (6)
1. A steel wire rust removal treatment system is characterized by comprising a plurality of paying-off wheels, a heat treatment device, a water bath quenching tank, a water cooling tank, a plurality of sand blasting devices for mechanical rust removal, a wheel brush rust removal device, a high-pressure washing device, a water tank, a boronizing tank, electric heating drying equipment and a take-up device which are sequentially arranged along the advancing direction of a steel wire, wherein the water tank comprises 6 cold water tanks and 1 hot water tank; wherein,
the sand blasting device for mechanical rust removal comprises a shell, a fixing frame arranged in the shell, a sand box, a plurality of spray guns and a steel wire positioning die, wherein the sand box is fixedly arranged at the lower end position in the shell, the spray guns are detachably connected to the upper end of the fixing frame, one ends of the spray guns are provided with sand blasting heads, sand blasting holes are formed in the sand blasting heads, the other ends of the spray guns are provided with a first connector and a second connector, the first connector is communicated with the sand box through a material pipe, and the second connector is communicated with an air compressor through an air pipe; the steel wire positioning die comprises a box body fixedly arranged at the upper end of a fixing frame, a plurality of inlets and a plurality of outlets for a plurality of steel wires to enter and exit in the horizontal direction are symmetrically arranged at two ends of the box body, a plurality of spray gun holes for inserting spray gun heads are arranged on the left side surface or the right side surface of the box body, and sand outlets are arranged on the opposite sides of the spray gun holes of the box body; an abrasion-resistant plate is fixedly arranged in the shell in a downward inclined mode below the sand outlet; a recovery box is communicated and arranged below the wear-resisting plate and is connected with the sand box through a powder pump and a material pipe; the sand outlet directions of the steel wire positioning dies of two adjacent sand blasting devices for mechanical rust removal are different;
the wheel brush rust removing device comprises a plurality of steel wire positioning devices which are used for limiting the positions of steel wires and are sequentially arranged in the horizontal direction, a wheel brush device is arranged between every two steel wire positioning devices, and the upper end and the lower end of each wheel brush device are respectively and rotatably connected with a fixing frame; the fixing frame is fixed on the ground in a factory through bolts and a supporting structure; each wheel brush device comprises two driving mechanisms and two steel wire wheels, and each driving mechanism is used for driving one steel wire wheel to rotate; the wheel brush device is obliquely arranged, and the clockwise included angle between the wheel brush device and the vertical direction is 10-20 degrees; a plurality of through holes for a plurality of steel wires to pass through are formed in the plurality of steel wire positioning devices;
the high-pressure washing device comprises a washing tank, a plurality of positioning plates are arranged at the upper end of the washing tank, a plurality of positioning holes are formed in the positioning plates, a plurality of high-pressure water guns are arranged above the washing tank, gun heads of the high-pressure water guns face the positioning holes, guide wheels are arranged on two sides of the washing tank and used for enabling a plurality of steel wires to horizontally penetrate through the upper end of the washing tank and be located below the high-pressure water guns.
2. The steel wire rust removal processing system according to claim 1, wherein the fixing frame is provided with a clamping part for fixing a plurality of spray guns, the clamping part comprises a left clamping piece welded on the fixing frame and a right clamping piece hinged with the left clamping piece, free ends of the left clamping piece and the right clamping piece are both provided with through holes and connected through bolts passing through the through holes, and the left clamping piece and the right clamping piece are connected to form holes for clamping the spray guns; the spray gun is provided with a notch for clamping the clamping part, and the spray gun is provided with positioning blocks above and below the notch.
3. The steel wire rust removal treatment system according to claim 1, wherein the steel wire wheel comprises a wheel body, rotating shafts arranged at the upper end and the lower end of the wheel body, and bristle tufts arranged outside the wheel body, the wheel body is of a cylindrical structure, and the rotating shafts are perpendicular to the upper end surface and the lower end surface of the wheel body; the upper end and the lower end of the wheel body are detachably connected with a flat-bottom round basin-shaped mounting seat, the bristle tufts are sleeved on the wheel body, a plurality of threaded holes are formed in the upper end and the lower end of the wheel body, and the bristle tufts are fixedly connected on the wheel body through fastening bolts.
4. The steel wire rust removal processing system as claimed in claim 3, wherein the rotating shaft at the upper and lower parts of the wheel body is rotatably connected to the fixed frame through being matched with the bearing, and the rotating shaft at the upper end of the wheel body penetrates through the fixed frame and is connected with the output shaft of the driving mechanism through the transmission mechanism; the driving mechanism adopts a stepping driving motor, and the transmission mechanism comprises a driving chain wheel, a driven chain wheel and a chain; the output shaft of the driving mechanism is connected with a driving chain wheel in a bolt connection mode, a rotating shaft at the lower end of the wheel body is connected with a driven chain wheel in a bolt connection mode, and the chain is connected with the driving chain wheel and the driven chain wheel; the driving mechanism is fixedly arranged above the fixed frame through bolts.
5. The rust removing treatment system for the steel wire according to claim 3, wherein the fixing frame is composed of two parallelogram structures, each parallelogram structure comprises an upper fixing edge and a lower fixing edge which are respectively parallel to the upper end surface and the lower end surface of the wheel body, and two bevel edges which are connected with the upper fixing edge and the lower fixing edge and are parallel to the wheel body.
6. The steel wire rust removal processing system according to claim 1, wherein a drawing device is added between the electric heating drying equipment and the wire take-up device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821393781.5U CN208695765U (en) | 2018-08-28 | 2018-08-28 | A kind of steel wire processing of rust removing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821393781.5U CN208695765U (en) | 2018-08-28 | 2018-08-28 | A kind of steel wire processing of rust removing system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208695765U true CN208695765U (en) | 2019-04-05 |
Family
ID=65944461
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821393781.5U Expired - Fee Related CN208695765U (en) | 2018-08-28 | 2018-08-28 | A kind of steel wire processing of rust removing system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208695765U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109047123A (en) * | 2018-08-28 | 2018-12-21 | 江苏巨力钢绳有限公司 | A kind of steel wire exempts from acid pickling and rust removing treatment process and processing of rust removing system |
| CN113510627A (en) * | 2021-07-19 | 2021-10-19 | 常州齐丰连续挤压设备有限公司 | Device and process for removing oxide layer on steel wire |
-
2018
- 2018-08-28 CN CN201821393781.5U patent/CN208695765U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109047123A (en) * | 2018-08-28 | 2018-12-21 | 江苏巨力钢绳有限公司 | A kind of steel wire exempts from acid pickling and rust removing treatment process and processing of rust removing system |
| CN109047123B (en) * | 2018-08-28 | 2023-12-15 | 河南巨力钢丝绳制造有限公司 | Steel wire pickling-free rust removal treatment process and rust removal treatment system |
| CN113510627A (en) * | 2021-07-19 | 2021-10-19 | 常州齐丰连续挤压设备有限公司 | Device and process for removing oxide layer on steel wire |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109047123A (en) | A kind of steel wire exempts from acid pickling and rust removing treatment process and processing of rust removing system | |
| CN208695765U (en) | A kind of steel wire processing of rust removing system | |
| CN103769432B (en) | Electrolytic phosphating method | |
| CN108747610A (en) | Wire rod metal surface pre-treating method, wire rod rust removal method and sand blasting unit | |
| CN203842945U (en) | Device for producing steel stranded wires | |
| CN202072967U (en) | Complete equipment for maintaining steel wire rope | |
| CN105665469A (en) | Non-acid-pickling derusting and phosphorizing continuous drawing equipment and drawing production method thereof | |
| CN202097644U (en) | Full-automatic intelligent machine for rust removing and paint spraying of steel pipes | |
| CN211990314U (en) | A peeling device for welding wire rod | |
| CN102242385B (en) | Clean and environment-friendly iron wires galvanizing apparatus and technology thereof | |
| CN101912849A (en) | Steel-tube inner wall rust remover for bridge guardrails | |
| CN111575774A (en) | Barrel plating equipment for metal part machining and barrel plating process thereof | |
| CN109866098B (en) | Steel bar rust removal device | |
| CN110732959A (en) | steel wire rope rust remover | |
| CN203438082U (en) | Wire shot-blasting cleaner | |
| CN203235778U (en) | Steel wire surface treatment system | |
| CN214060613U (en) | Full-automatic hot-dip galvanizing production line | |
| CN109628970A (en) | A kind of zinc-plated processing technique of fastener | |
| CN201755563U (en) | Steel tube inner wall deruster for bridge guardrails | |
| CN212310339U (en) | Electrostatic spraying pretreatment production line | |
| CN211103274U (en) | Inner hole derusting machine for hydraulic cylinder | |
| CN108505106A (en) | Ordinary carbon steel strip is electrolysed de-scaling production system | |
| CN209615121U (en) | A kind of Wire Rope Production derusting burnishing device | |
| CN102994725A (en) | Complete equipment for lead-free heat treatment of steel wires | |
| CN202107785U (en) | Clean and environment-friendly iron wire galvanizing device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190405 Termination date: 20200828 |